REES.INC 04910-125
THERMO PXS10-WB-10MM SN:14909 P/N:5971-8004
142u2d305-bacaa-165240
055UDA300BREMA06514X
NA21-10F2
定位器 TZID-C V18345-2027120001 ABB 个 2
伺服电机 055UDA305BBMRA063110
CT 伺服马达 MSB4H30\6A
HD 055UDA300BBEMA063140
Emerson serial number 3282228006 DST 1405 M700-03400100
055UDA300BREMA06514X
ADALET XHDPBS (Start/Stop)
BT1A 1NO/1NC Contact Block
M700-024-00100
键盘
计量泵,2台,,品牌PROMINENT,,,类型,,VAMD05075PVT010A000 参数75L/H,,,4.5ba
NC-COM5-500 H4 V1
demag NC-COM5-500 H4 V1
ASAHI E520X
MTL5544
ADALET Explosion proof switch7573018
SM87HXBAB024RY2BYNR Xenon Beacon, 60fpm
rtk ST 5113-35
Cybex S3480B3613
KI-KEYPAD
SM87HXBAB024RY1BNNR. Xenon Beacon (5 Joule), 60FPM, IP66 & IP67, Material: Marine
SM87HXBSB024RY1BNNR. Xenon Beacon (5 Joule), 60FPM, IP66 & IP67, Material: Stainless
Cam-tech-SSW40 旋扣钳
SM87HXBAB024RY2BYNR. Xenon Beacon (5 Joule), 60FPM, IP66 & IP67, Material: Marine
马格 NP-45/45
EUROGL EAST1024/230-400 CODE 11E002231
PH变送器 AX4.6.0/.1.0.0.0 4
PH传感器 TB557.J.1.D.N.1.T.15 4
GE IC693ACC302
NTS 100VA
MEDC SM87HXBA_B024RY2BNNYNNNR
ME22P2M MOTORTRONICS - AC DRIVE
CEV65M-01013
荧光灯\FEB236BUTA\IP66\ExdⅡCT4\254V\72W,艾默生
双脚直管荧光灯管\220V\36W\YZ36 RL
双脚直管荧光灯管\220V\15W\YZ15 T8
镇流器\1000W/220V\上海亚明照明有限公司\金属卤化物灯
双脚直管荧光灯管\220V\15W\YZ15 T8
双脚荧光灯管\220V\28W\FH28W/865 T5
产品名称:船用陶瓷插螺口灯座,型号:FE-26,规格:螺口E27,电压电流:250V,6A,款式:法兰式 Flanged Type,材料:高频陶瓷 备注:附件有实物照片
日本理音VM-63a测振仪
MSA Altair Pro天鹰4 多种气体检测仪,检测四种气体:氧气,一氧化碳,硫化氢,可燃气体,产品技术参数:专业海洋级气体检测仪,严密的设计,优异的防护等级,防水,防尘达到IP67。
FE-26(6A、250V)螺口陶瓷底座,螺口E27,底座孔距相邻35mm
"Part For Camco Subsurface Safety Valve
Model:6 WRDP 2, Flapper Type, H2S Seriice, 5000PSI WP,
Assy No:21682-000-00000
Redress Kit Part No: 16452-000-00000" " Camco井下安全阀配件 型号:6 WRDP 2, 活瓣式
, H2S 环境, 5000PSI 工作压力,
Assy No:21682-000-00000
Redress Kit Part No: 16452-000-00000"
Cam-tech-SSW40
"CHECK VALVE, 1-1/4% CR. +1/2% MO, CLASS 600, FLGD. RF
.SWING TYPE, DESIGN DIMENSION & MARKING TO API 600 BODY
MAT. ASTM A216 WC6, TRIM 13 CR
FLANGE DIMENSIONS & DRILLING TO ANSI B16.5
ð→ CHECK VALVE SIZE 12 IN
Check vale 12 inch class 600 Flange Type-Body: ASTM A105-
PLATE: ASTM A217 CA15-HINCE SPINDLE : AISI 410-STOP
SPINDLE : AISI 410-SPRING : INCONEL X750-CARRIER : AISI 410-
KEEPER PLATE :AISI 410-RETAININC SCREW: AISI 410-BODY
SEAT :AISI 410 O/LAY –PLATE SEAT : AS PLATE – Designed and
tested As per AP160-material AS Below or Equivalent: body, stem
A182 F51 (Duplex) Service Fluid : oil and gas" 止回阀,1-1/4% CR. +1/2% MO, CLASS 600,法兰式,RF,摆动类型,设计尺寸和标志符合API 600,MAT. ASTM A216 WC6, TRIM 13 CR,法兰尺寸和钻井符合 ANSI B16.5,截止阀尺寸12" 截止阀12",Class 600,法兰类型-本体ASTM A105,盘-ASTM A217 CA15,Hince 轴: AISI 410,挡轴AISI 410,弹簧: INCONEL X750,托架AISI 410,止动盘-AISI 410,止回螺丝: AISI 410,阀座AISI 410 O/LAY,法兰盘座:跟法兰盘一样,设计和测试按照AP160-材质,根以下一样或等同:阀体,阀杆,A182 F51 (双的),液体:油气
MILITARY CONNECTOR SAC-RL100-M11 AUTOTECH RESOLVER, NEMA 13,SIZE 40,
SSW-40 Spinning Wrench CAM-TECH Model SSW-40
Cam-Tech Model SSW-10 Safety
SM84HXBAB024RY2BYNR MEDC BEACON
SACRL100M11 AVG AUTOMATION - RESOLVER
ME22P2M MOTORTRONICS - AC DRIVE
DATALOGIC Item: 45/45 A2W1R1 50048548/010
Industrial laserscanner DS6300-105-010, ACR3,
2330607 Datalogic CBX800 Gateway
incl. BM400 DEVICENET IP65 MODULE 2330607
4290047 power supply Datalogic PG6000, power
2330563 Datalogic CAB-S01 communication
2330613 Datalogic CAB-S02 Std-Kabel für CBX 2
2330792 Datalogic CAB-S05 Std-Kabel für CBX 5
Datalogic CAB-S10 Std-Kabel für CBX 10 m
FACON 04P 474471
品牌GE 型号0EC8800 互连电缆879322 01配件号
Motor 5AP90S-4 Alternative new motor 6APE90S-4-IE2
DS6300-105-010 2 S. F, OM, M/S
CAB-S02 STD CABLE TO CBX 2M
CBX800 GATEWAY
BM400 DEVICENET IP65 MODULE
HYDRAULIC ENGINE M4MF50501B6VR
Maag NP-45/45
Emailing - 118007 00 118007
MATERIAL motor 142U3D205BBCAA165240
POINT LEVEL SWITCH FTL51-23KN7/0 ENDRESS & HAUSER
CAPACITANCE LEVEL TRANSMITTER FMI51-A2AGEJB2A1A ENDRESS & HAUSER
MAGTROL HB-50M-2
Kalrez K649106-9100VP slit valve door
BAUMER BHG 16.25W.1024-B2-5
NTS 100VA
rtk ST 5113-35
PCD3 W310
PCD3 A465
CAM TECH的 SSW10 air motor 20套
exin400834 r9
施耐德 rxm2lb2bd 24vdc包括底座
RXM4LG2BD 24VDC
XPS-MC162
LP1K09 10BD 24V
LP2K09 01BD 24V
LC1F265 120VAC 线圈 LX1FH
LC1D09 BD 24VDC
LC1D115F7 AC220V
LC1D32 120VA
NI10-Q25-AP6X
PS01VR-301-LI2UPN8-X-H1141
cam-tech ssw40 1,200 lbs.
ssw10 725 lbs
"BOARD,PC,INVERTER SYSTEM,#5911060000
BOARD,PRINTED CIRCUIT:
FUNCTION: INVERTER SYSTEM;
ADDITIONAL DATA:
ITEM ADDITIONAL DESCRIPTION: OUTPUT CA
N BOARD ;UNITERRPTIBLE POWER SUPPLY.
CHLORIDE POWER ELECTRONICS:
P/N#5911060000
CHLORIDE POWER ELECTRONICS:
P/N#6911060000
CHLORIDE POWER ELECTRONICS:
Model#CANO"
PTSRB0401A2 4-20ma 0-4MPa
E2B040 Z N MK3 GB MADE IN UK
11264301 防爆电话件号
REF : Ohio Semitronics,Inc., MODEL : CTL202B-1000S,数量20
NORD SK80S/4-BRE5
CIP/SIP 触摸屏 NOV BAYPANEL 719-DA-19-AC-ET
CIP/SIP触摸屏NOV BAYPANEL 719-DA-V2A-AC-ET
触屏 6AV6 643-0AA01-1AX0
BV17020610 SAACKE HD60D2=HD60D3
MATERIAL motor 055UDA600BBEMA063110
MATERIAL motor 190U3F300JBCAA215320
motor 142U3D300VACAA165240
motor 142U3E305BACAA165240
motor 142U3E300BACAA165240
SM Universal Encoder Plus
DDCEXPHONE
GE SRPG600B600
SRPK1200B1200
"GE
" CR104PXG40
COMMS 7C CORRECT PART# IS UR-7CV
KALREZ K649106-9100VP
"CTL-202S/1000 TRANSDUCER; CURRENT
(CTL-1000TTS) U.L. LISTED"
Kalrez K649106/9100VP
Baytek 59-802-00-00 BAYPANEL 719-DA-V2A-AC-ET
Baytek 59-803-00-02 BAYPANEL 719-DA-19-AC-ET
motor 142U3D300VACAA165240
Pos. 433 P/N 18110167 Seal kit CA/SIC/FPM d = 16 p = LP V10/14/18
Jumo "9000-873-8-104-96 Thermostat 608520 2572
-818-11-5000-873-8-104-96-46-100-21/650"
71416340 EXHAUST FILTER SV16 BI 25 B 28 BI
71416290 VANE (SET OF 3) SV25 B
REES.INC 04910-125
42GE35AF364RGT
NGG3B100L, Siemens, VL Series, type NGG, 3P, 3PH, 100A, 600V,
Socomec Diris Ap Multifunction energy meter 48250000 -
Siemens A&D 2KJ3602-6CF11-4FL2-Z D15+H04+K01+K08+L03+L78+M65+P02
破碎齿隔套80CC-T024 8/300CCTD
DCM2B 30/03 A1
Termómetro carátula contacto forma 25 carcasa 72x72mm 608520/2572-818-11-5000-873-8-104-96-46-100-21/650,
艾默生CT电机。驱动 ESA 2 S 10 0.32Nm DCM 2B 30/03 A1
95UMB301CACAA
95UME301CACAA
LHMVD12R
20404-0200 MST Extractive Module XT
Airless Pressure Gauge W/Tee Assy
Pressure Washer Pressure Gauge W/Tee Assy
6000 PSI Pressure Washer Test Gauge
Sprecher&Schuh L8-6/1/C @
L9-20/2/C @
CS7E-40E-24E @
KTA7-25H-25A @
KTA7-25S-1.6A @
LFS2-N-6-175 @
LE7-25-1753 @
PG5000 (USPP) PSI TRONIX - GAUGE
VERSA VSP-3301-31
BSI-3308-P-316-S-25B-43E
BSP-3308-316
BAA-3309-900W-S
E5SM-3201-23-CD-5100-D024
BIA-3309-316-301ES-43E
BSI-3309-P-316-S-25B-43E
BSP-3308-316
BAA-3309-900-S
MSO3-3-316
BIA-3309-316-301ES-25B-43E
BSI-3309-P-316-S-25B-43E
BSP-3308-316
BAA-3309-900-S
MSO3-3-316
BSP-3303-316
BAA-3309-900-S
BSI-3308-P-316-S-25B-43E
E5SM-3201-H2-5101型号不对
HASKEL MSHP-71 4 kg
DSF-35 15 kg
MSHP-71 4350kg
"Accessories for: sagem teleprinter MOD TX-21
Film, matte, translucent thermal film on 7/16""
core,
Ref: printrex OR maxwell
Location : logging service
Size : 8-3/4"" width × 130 long WLP011"
"Part for printrex model WLMK-11, 115 volt, 15
Amp, series no. MA2741
Ref: Blu-Rey co. or Maxwell co.
UTGR film 250FT. per Roll 96805 "
涂布线 电晕电极棒Electrode BB6439-34 Pillar
涂布线 高压电线 BB6074-44
motor 095U3E305CACAA100190 7KG
motor 095U2B305CACAA100190 10 kg/pcs
DCM 9B 30/20 B2 with brake
DKK 5613-5F
PNUE HYDRO Repair Kit for PH301F4Q, PN: PH613396
MEDC SL5E1G2B2R2A0242B8BDTN.
DEC的流量开关 V6EPBBD3BAT FLOTECT SET AT 1.5GPM
VibroBlock 型号是VB-12L
214275A WAUKESHA FLK50-00110
swagelok SS-42GS4 Stainless Steel 1-Piece 40G Series Ball Valve, 0.6 Cv, 1/4 in. Swagelok Tube Fitting
"Stainless Steel 1-Piece 40G Series 3-Way Ball Valve, 0.75 Cv, 1/4 in. FNPT
Part No. SS-43GXF4"
"Stainless Steel 1-Piece 40G Series Ball Valve, 0.6 Cv, 1/4 in. Swagelok Tube Fitting
Part No. SS-42GS4"
"Stainless Steel Poppet 6000 psig (413 bar) Check Valve, 3/8 in. Swagelok Tube Fitting, 5 psig (0.35 bar)
Part No. SS-CHS6-5"
"Stainless Steel 3-Piece High Pressure 10000 psig (689 bar) Ball Valve, PEEK Seats, 1/4 in. FNPT
Part No. SS-H83PF4"
"Stainless Steel 3-Piece High Pressure 10000 psig (689 bar) Ball Valve, PEEK Seats, 3/8 in. Swagelok Tube Fitting
Part No. SS-H83PS6"
"Stainless Steel 1-Piece 40GGG Series 3-Way Ball Valve, 0.90 Cv, 1/4 in. Swagelok Tube Fitting
Part No. SS-43GXS4"
"Stainless Steel 1-Piece 40G Series 3-Way Ball Valve, 0.75 Cv, 1/4 in. FNPT
Part No. SS-43GXF4"
"Stainless Steel 1-Piece 40G Series Ball Valve, 0.6 Cv, 1/4 in. Swagelok Tube Fitting
Part No. SS-42GS4"
"Stainless Steel Poppet 6000 psig (413 bar) Check Valve, 3/8 in. Swagelok Tube Fitting, 5 psig (0.35 bar)
Part No. SS-CHS6-5"
"Stainless Steel 3-Piece High Pressure 10000 psig (689 bar) Ball Valve, PEEK Seats, 1/4 in. FNPT
Part No. SS-H83PF4"
"Stainless Steel 1-Piece 40GGG Series 3-Way Ball Valve, 0.90 Cv, 1/4 in. Swagelok Tube Fitting
Part No. SS-43GXS4"
"Stainless Steel 1-Piece 40G Series 3-Way Ball Valve, 0.75 Cv, 1/4 in. FNPT
Part No. SS-43GXF4"
"Stainless Steel 1-Piece 40G Series Ball Valve, 0.6 Cv, 1/4 in. Swagelok Tube Fitting
Part No. SS-42GS4"
"Stainless Steel Poppet 6000 psig (413 bar) Check Valve, 3/8 in. Swagelok Tube Fitting, 5 psig (0.35 bar)
Part No. SS-CHS6-5"
"Stainless Steel 3-Piece High Pressure 10000 psig (689 bar) Ball Valve, PEEK Seats, 3/8 in. Swagelok Tube Fitting
Part No. SS-H83PS6"
"Stainless Steel 1-Piece 40GGG Series 3-Way Ball Valve, 0.90 Cv, 1/4 in. Swagelok Tube Fitting
Part No. SS-43GXS4"
"Stainless Steel 1-Piece 40G Series Ball Valve, 0.6 Cv, 1/4 in. Swagelok Tube Fitting
Part No. SS-42GS4"
"Stainless Steel Poppet Check Valve, Fixed Pressure, 3/8 in. Swagelok Tube Fitting, 1 psig (0.07 bar)
Part No. SS-6C-1"
"Stainless Steel 3-Piece High Pressure 10000 psig (689 bar) Ball Valve, PEEK Seats, 1/4 in. Swagelok Tube Fitting
Part No. SS-H83PS4"
"Stainless Steel 1-Piece 40G Series Ball Valve, 1.5 Cv, 3/8 in. Swagelok Tube Fitting
Part No. SS-43GS6"
"Stainless Steel 1-Piece 40G Series 3-Way Ball Valve, 0.75 Cv, 1/4 in. FNPT
Part No. SS-43GXF4"
"Stainless Steel Tee-Type Particulate Filter, 3/8 in. Swagelok Tube Fitting, 140 Micron Pore Size
Part No. SS-6TF-140"
"Stainless Steel 1-Piece 40G Series Ball Valve, 0.6 Cv, 1/4 in. Swagelok Tube Fitting
Part No. SS-42GS4"
继电器OKFC Chauvin 24VDC
DC501-CS31
"Fernco 3""x 1-1/2"" Flexible Coupling (C.I. and plastic to C.I. and plastic). Sold
individually"
Sprecher+Schuh L8-6/1/C Supplementary Protector
L9-20/2/C Miniature Circuit Breaker
CS7E-40E-220E Control Relay
KTA7-25H-25A Motor Circuit Controller
KTA7-25S-1.6A Motor Circuit Controller
LFS2-N-6-175 Switch Handle Assembly
LE7-25-1753 Front Mounted 3-Pole Switch
FERNCO 1056-315
KFP-GF "MCDANIEL CONTROLS PRESSURE GAUGE, 2 1/2""
x 1/4"" NPT, LOWER BACK CONNECTION, FRONT
FLANGE, PANEL MOUNT, ALL STAINLESS STEEL,
WITH 316 STAINLESS STEEL CASE, 0-200 PSI,
GLYCERIN FILLED; NOTE: WEIGHT PER GAUGE IS
0.75 POUNDS; NOTE: DELIVERY TIMING IS 6-8
WEEKS ARO; NON-CANCELABLE AND
NON-RETURNABLE"
KNP-GF "MCDANIEL CONTROLS PRESSURE GAUGE, 2 1/2""
x 1/4"" NPT, LOWER BACK CONNECTION, FRONT
FLANGE, PANEL MOUNT, ALL STAINLESS STEEL,
0-3000 PSI, GLYCERIN FILLED; NOTE: WEIGHT
PER GAUGE IS 0.75 POUNDS; NOTE: DELIVERY
TIMING IS 6-8 WEEKS ARO; NON-CANCELABLE
AND NON-RETURNABLE"
KDP-GF "MCDANIEL CONTROLS PRESSURE GAUGE, 2 1/2""
x 1/4"" NPT, LOWER BACK CONNECTION, FRONT
FLANGE, PANEL MOUNT, ALL STAINLESS STEEL,
0-100PSI, GLYCERIN FILLED; NOTE: WEIGHT PER
GAUGE IS 0.75 POUNDS; NOTE: DELIVERY
TIMING 5-7 DAYS ARO; NON-CANCELABLE AND
NON-RETURNABLE"
KFP-GF "MCDANIEL CONTROLS PRESSURE GAUGE, 2 1/2""
x 1/4"" NPT, LOWER BACK CONNECTION, FRONT
FLANGE, PANEL MOUNT, ALL STAINLESS STEEL,
0-200 PSI, GLYCERIN FILLED; NOTE: WEIGHT PER
GAUGE IS 0.75 POUNDS; NOTE: DELIVERY
TIMING 5-7 DAYS ARO; NON-CANCELABLE AND
NON-RETURNABLE"
KNP-GF "MCDANIEL CONTROLS PRESSURE GAUGE, 2 1/2""
x 1/4"" NPT, LOWER BACK CONNECTION, FRONT
FLANGE, PANEL MOUNT, ALL STAINLESS STEEL,
0-3000 PSI, GLYCERIN FILLED; NOTE: WEIGHT
PER GAUGE IS 0.75 POUNDS; NOTE: DELIVERY
TIMING 5-7 DAYS ARO; NON-CANCELABLE AND
NON-RETURNABLE"
KQP-GF "MCDANIEL CONTROLS PRESSURE GAUGE, 2 1/2""
x 1/4"" NPT, LOWER BACK CONNECTION, FRONT
FLANGE, PANEL MOUNT, ALL STAINLESS STEEL,
0-15000 PSI, GLYCERIN FILLED; NOTE: WEIGHT
PER GAUGE IS 0.75 POUNDS; NOTE: DELIVERY
TIMING 5-7 DAYS ARO; NON-CANCELABLE AND
NON-RETURNABLE"
K6KP-GF "MCDANIEL CONTROLS PRESSURE GAUGE, 2 1/2""
x 1/4"" NPT, LOWER BACK CONNECTION, FRONT
FLANGE, PANEL MOUNT, ALL STAINLESS STEEL,
0-6000 PSI, GLYCERIN FILLED; NOTE: WEIGHT
PER GAUGE IS 0.75 POUNDS; NOTE: DELIVERY
TIMING 5-7 DAYS ARO; NON-CANCELABLE AND
NON-RETURNABLE"
KFP-GF "MCDANIEL CONTROLS PRESSURE GAUGE, 2 1/2""
x 1/4"" NPT, LOWER BACK CONNECTION, FRONT
FLANGE, PANEL MOUNT, ALL STAINLESS STEEL,
0-200 PSI, GLYCERIN FILLED; NOTE: WEIGHT PER
GAUGE IS 0.75 POUNDS; NOTE: DELIVERY
TIMING 5-7 DAYS ARO; NON-CANCELABLE AND
NON-RETURNABLE"
KNP-GF "MCDANIEL CONTROLS PRESSURE GAUGE, 2 1/2""
x 1/4"" NPT, LOWER BACK CONNECTION, FRONT
FLANGE, PANEL MOUNT, ALL STAINLESS STEEL,
0-3000 PSI, GLYCERIN FILLED; NOTE: WEIGHT
PER GAUGE IS 0.75 POUNDS; NOTE: DELIVERY
TIMING 5-7 DAYS ARO; NON-CANCELABLE AND
NON-RETURNABLE"
K6KP-GF "MCDANIEL CONTROLS PRESSURE GAUGE, 2 1/2""
x 1/4"" NPT, LOWER BACK CONNECTION, FRONT
FLANGE, PANEL MOUNT, ALL STAINLESS STEEL,
0-6000 PSI, GLYCERIN FILLED; NOTE: WEIGHT
PER GAUGE IS 0.75 POUNDS; NOTE: DELIVERY
TIMING 5-7 DAYS ARO; NON-CANCELABLE AND
NON-RETURNABLE"
KFP-GF "MCDANIEL CONTROLS PRESSURE GAUGE, 2 1/2""
x 1/4"" NPT, LOWER BACK CONNECTION, FRONT
FLANGE, PANEL MOUNT, ALL STAINLESS STEEL,
0-200 PSI, GLYCERIN FILLED; NOTE: WEIGHT PER
GAUGE IS 0.75 POUNDS; NOTE: DELIVERY
TIMING 5-7 DAYS ARO; NON-CANCELABLE AND
NON-RETURNABLE"
KGP-GF "MCDANIEL CONTROLS PRESSURE GAUGE, 2 1/2""
x 1/4"" NPT, LOWER BACK CONNECTION, FRONT
FLANGE, PANEL MOUNT, ALL STAINLESS STEEL,
0-300 PSI, GLYCERIN FILLED; NOTE: WEIGHT PER
GAUGE IS 0.75 POUNDS; NOTE: DELIVERY
TIMING 5-7 DAYS ARO; NON-CANCELABLE AND
NON-RETURNABLE"
KPP-GF "MCDANIEL CONTROLS PRESSURE GAUGE, 2 1/2""
x 1/4"" NPT, LOWER BACK CONNECTION, FRONT
FLANGE, PANEL MOUNT, ALL STAINLESS STEEL,
0-10000PSI, GLYCERIN FILLED; NOTE: WEIGHT
PER GAUGE IS 0.75 POUNDS; NOTE: DELIVERY
TIMING 5-7 DAYS ARO; NON-CANCELABLE AND
NON-RETURNABLE"
KFP-GF "MCDANIEL CONTROLS PRESSURE GAUGE, 2 1/2""
x 1/4"" NPT, LOWER BACK CONNECTION, FRONT
FLANGE, PANEL MOUNT, ALL STAINLESS STEEL,
0-200 PSI, GLYCERIN FILLED; NOTE: WEIGHT PER
GAUGE IS 0.75 POUNDS; NOTE: DELIVERY
TIMING 5-7 DAYS ARO; NON-CANCELABLE AND
NON-RETURNABLE"
KNP-GF "MCDANIEL CONTROLS PRESSURE GAUGE, 2 1/2""
x 1/4"" NPT, LOWER BACK CONNECTION, FRONT
FLANGE, PANEL MOUNT, ALL STAINLESS STEEL,
0-3000 PSI, GLYCERIN FILLED; NOTE: WEIGHT
PER GAUGE IS 0.75 POUNDS; NOTE: DELIVERY
TIMING 5-7 DAYS ARO; NON-CANCELABLE AND
NON-RETURNABLE"
Limit switch CROUZET Type: 83 872 101
SUPPLY VARIATEUR KSD1-48 KRC2 KUKA
Motore MCA 13I41 RS0B0 1,7 kW 4 Nm 4.050 r/min
4100-S-WB-BNC Amplifier Card +/-2% Linearity,Calibration sensitivity: 1V/0.5mm
GE SGLA36AI0400 GE
SRPG400A350 GE
GE - SRPG600B600 600a Rating Plug - NEW
GE - SRPK1200B1200 1200a Rating Plug - NEW
“JUFEBA” Chocolate Warmer model TG1-2W
13I41 RS0B0 Lenze
39310735 - Ingersoll Rand Temperature Switch
14A400-22BB Dual Elem Assy
Each 39310735
R3W Stock - GRACE - INDICATOR
+JUMO 520068 Jumo 608520/2572-818-11-5000-873-8-104-96-46-100-2
4100-S-WB-BNC Amplifier Card +/-2% Linearity,Calibration sensitivity: 1V/0.5mm
ORIFICE ORIFICE 0.30
2-WAY N.C. ESD VALVE 2-WAY N.C. ESD VALVE
ORIFICE ORIFICE 0.30
FILL/VENT CAP FILL/VENT CAP
ORIFICE ORIFICE 0.30
FILL/VENT CAP FILL/VENT CAP
FILL/VENT CAP FILL/VENT CAP
ORIFICE ORIFICE 0.20"
2 WAY N.C.ESD VALVE 2 WAY N.C.ESD VALVE
ETEK ES38-2048-3-L
Taicoater自动喷枪空气帽固定环WA XV-001 WALTHER PILOT(1.0mm)
DCM9B 30/20 B2 最新价格
motor 095U3B200CACAA100190
servo motor 095U3C200CBCAB100190
GE Hand Held Monitor, P/N IC660HHM501,
Emerson NTE-212-CONS-0000 Emerson
BROWN EUROPE EUROMOTOR 01343BMB14B-63-AB 01343BMB14B-63-AB
SM87HXBAB024RY2BYNR
motor 142U3B305BAAEA165240
motor 142U3B305BAAEA165240
FPP激光商标机气动制动器故障需要购买3套。激光商标机品牌:CERINNOV 型号:BML-1x30-GC BML-1X30-GC CERINNOV - Laser marking machine Type BML-1x30-GC
PLA Ingeo 4032D
PLA Ingeo 4032D
AR60-10 is discontinued and replaced by AR60-10-B
ANALOG DIGITAL TECHNOLOGY MVX-106
OVERSPEED.MODULR1.2
MCMASTER-CRR PORTABLE AIR-POWERED BLOWER/EXHAUSTER MCM CAT NO: 2 0 0 2 K 1 1
DUCT HOSE 6” ID, 25 FEET LG MCM CAT NO: 5 4 7 3 K 3 4
POLYETHYLENE DUCT CARRIER MCM CAT NO: 8 1 9 3 K 3
BOSCH 3842530309
Special "HIGH SPEED PRECISION SPINDLE
Special RV135/255FP1
380V. 133.3Hz. 8000rpm 15HP 11 kW 26.5 A. 2 P.
Cooled by fan, equipped with copper rotor
Attached Drawing 135685 – like old S/N: 0600610"
IN87674 IntermecUniv Supply R/A 2.5x5.5 FWC5012 CEC/RoHS. Requires
IN88401 Intermec Vehicle Power Adapter, 3 Skt Hirose LF07
1557437 Intermec Snap-On Adapter Dex All
F-OSA boiler control panel - Saacke
GIORDANO COLOMBO RV135/255FP1
MU71B14-4 ABB Motor
RMI 63 I1/100 71/B5 ABB
P510771 CHECK VALVE ASSEMBLY, 2 IN DART
P516143 ULT PLUG VALVE ASSEMBLY, 1 MOD
UMV2301 AS-60T
UMV2301 AS-75T
UMV2301 AS-16T
UMV2301 AS-11T各一台
New - NQ5MQ000B Omron
ASEV91.1C12108U
6GK7343-1GX31-0XE0
6ES7131-4BD01-0AA0
KTA7-25H-25A 30 SPRECH
motor 095U3D305CBCAA100190
艾默生 直流屏直流输出模块/HD22010-3 1个
TPC的3BHL00519P0001
R3W 00 Stock - GRACE - INDICATOR
HYDAC 700322 MSL-2H-2.0/315/400-V
HYDAC 700302 MSL-2H-2.0/100/160 BAR-V
NAS B01386WA GLS No: W4061-1
GE MEASUREMNTS DFOX-2-1-0
P63SYDYK-3497 P63SYDYK-3497
142U3C300BARAA165240
R3W Stock - GRACE - INDICATOR
s-535537 P030554-016-002 Donaldson-Torit Genuine
refurbished of CORECI equipment reference MICROCOR 4
735117-52 (replaces obsolete 538727-02)
MU71B14-4 ABB Motor
RMI 63 I1/100 71/B5 ABB
艾默生伺服电机,190U3D400JBCAB215320,8台 34KG
艾默生动力电缆5米,MSBCBB0050,4根
艾默生编码器电缆5米,SIBAAA0050,4根
艾默生动力电缆6米,MXBCBB0060无法识别,4根
艾默生编码器电缆6米,SIBAAA0060,4根
艾默生伺服电机,055UDA600BBEMA063110,4台 1.2KG
艾默生动力电缆6米,MSBAAA0060,4根
艾默生编码器电缆6米,SSBAHN0060,4根
艾默生电机动力电缆5米,MSBAAA0050,4根
艾默生编码器电缆5米,SSBAHN0050,4根
艾默生电机动力电缆6米,MSBAAA0060,4根
艾默生编码器电缆6米,SSBAHN0060,4根
艾默生伺服驱动器,M700-064-00470A-0100AB100,8台
艾默生伺服驱动器,M700-034-00025A-0100AB100,12台
艾默生智能卡,SI-ETHERNET,4块82400000017900 SI Ethernet
艾默生智能卡,SI IO,4块82400000017800 SI - I/O Module
艾默生智能卡,SI APPLICATIONS,12块82400000016500 SI-Applications Plus
FPP激光商标机气动制动器故障需要购买3套 FPP激光商标机BML-1*30-GC = control computer without display CA 2047580 + HC3 card CA 2028370 + ADLINK card CA 2028594
Calibrated Hydrogen Sulfide (H2S) gas sensor
Gases PRO v30 Board Guide
dorninger hytronics11698 压力开关1个,品牌dorninger hytronics,型号11698
SAIA-BURGESS PCD3.W310 / PCD3W310
电机伺服电机.艾默生 142U3C300VACAA165240伺服电机艾默生142U3C300VACAA165240 15KG
HC3581 HYDRAULIC CYLINDER
HC3581-SK HYDRAULIC CYLINER SEAL KIT
HC3581 PISTON ROD
Pneumatic spring applied brake 870 N
Data Logger 型号:TP2085A 序列号:30294 Thermocouple Type:S
Separ SWK2000-18U Separ
STANDARD POWER PACK HPUTP150001K
motor 075U3C305CACAA075140 5.7KG
motor 095E3D300CACAA100190 8.2KG
TOSHIBA GMS4P0.75KW1/10PG200V
PIPS1240GWR188N02AA
woerner通用KUI-B/2/M/40/UA/40/UA
Bluesens BCP-CO2 15个
Bluesens BCP-EtHO 10个
115U2C400BAMAB115190 2台升级115U3C400BAMAB115190 12 kg/pcs
075U3C305CACAA075140 5.7KG原75umc301cacaa
模板 ARND-3122A 2个 TMEIC
INDUSTRIAL ELECTRONIC DEVICES FPM-170T
Sure Servo Servo driver SVA-2100
SVA2100 (USPP) AUTOMATION DIRECT -AMPLIFIER
SIACT521010001 - ACT401 21 F A Inverter 400V trifase
Bonfiglioli SIACT521010001 Description ACT401 21 F A
115U3C400BAMAB115190
VT 11037-12
Woerner G002703
EIZO EV2450
WOERNER KUI-B/40 according to SN:278784/020/000/005
MOTORTRONICS ME2-2P5-M
HASKEL MHP-110 需求5只 4KG
Foedisch ETL 7607 Spare filter element injector blower PFM 97ED
012-63369-79BEARING PINNED INSULATOR SET
09125=A=6211 Replacement kit with a 91XX CPU board programmed Cond firmware
09135=A=6211 Replacement kit with a 91XX CPU board programmed w/std firmware
689=132=008 Solenoid valve (24CC, 3/2way)
08362=A=1001 8362 temperature sensor
GOETZE浮动油封 LWD 76.95H-54 NB50
LWD 76.95H-64 NB50
versa e5sm-3201-23-h2-lb-st-xx-d024
BREMAS ERSCE ES35CNER
MS16
16,5 kg/pc---142U3C305VACAA165240
AIRTEK type: FHC/L/60/300/M19B-3
Heidenhain ID -Nr 735117-52
EPRO 1X00797H01L 24V DC 20A QUINT-PS-1AC/24DC/20
EPRO进口电厂配件艾默生A6110
EPRO进口电厂配件艾默生PR6423/003-030 EPRO进口电厂配件艾默生
EPRO进口电厂配件艾默生PR9268/200-000 EPRO进口电厂配件艾默生
EPRO进口电厂配件艾默生A6312 EPRO进口电厂配件艾默生
EPRO进口电厂配件艾默生PR9376/010-011 EPRO进口电厂配件艾默生
EPRO进口电厂配件艾默生A6210 EPRO进口电厂配件艾默生
EPRO进口电厂配件艾默生PR6424/000-030 EPRO进口电厂配件艾默生
EPRO进口电厂配件艾默生A6310 EPRO进口电厂配件艾默生
EPRO进口电厂配件艾默生PR6423/003-030 EPRO进口电厂配件艾默生
EPRO进口电厂配件艾默生CON021 EPRO进口电厂配件艾默生
EPRO进口电厂配件艾默生A6740 EPRO进口电厂配件艾默生
AB AB 1756-CNBR
AB 1756-ENBT
AB 1756-L61
DACSO PRO "Pin Punch: 1/8"", 5/32"",
3/32"", 3/16"", 1/4""Taper Punch:
3/32"", 1/8"", 5/32"", 3/16"", 1/4"""
PNUE HYDRO /301F4Q_3641
SVA-2100 SureServo servo amplifier, 1 kW, 230 VAC
76.95 H-54 NB50
76.95 H-64 NB50
美卓metso 气动切断阀行程开关EN44AO5DM Exia IIC 5-25VDC -40℃-80℃ IP67
DATAPAQ 型号:TP2085A 序列号:30294 Thermocouple Type:S
PNUE HYDRO "409m4f4q 316s Right Angle Pressure Relief Valve, Stainless Steel, Range Pressure : 344 - 689 bar (5,000 - 10,000 psi), CV : 0.09, Seals : Buna-N, Operating Temperature : -40 to 121 °C (-40 to 250 °F), Pneu-hydro, PN: PH409M4F4Q
"
"301f4q Check Valves, 1/4 FXF, Operating Pressure Ranges Maximum: 689 bar (10,000 psid), PN: PH301F4Q, CV: 0.55, Pneu-hydro
"
接地碳刷\威耐尔WINERGY WIN57.1252/03967358C02\\\
碳刷\威耐尔WINERGY BRUSHWN711GR2\\\
主碳刷\威耐尔WINERGY WIN.57.1252/03078678D01\\\
APEX-15KG控制器_MPRO400-SG-0007036 CONTROLLER MPRO400SG, 12" TFT
艾默生 SP 1405 3.0 / 4.0kW
HASKEL MHP-110 HASKEL
MHP-110-51788 HASKEL
中文显示器SS-CDIS台4
模数转换器SS-WST01台4
工业遥控器SS-INDC台4
控制器XKD-F16230230台2
模数转换器电源SS-WPS5.5台4
传感器SS-ZLCG只8
控制器SS-IC01台4
控制器电源SS-TPS台4
功率单元HPU 690/048D1台1
Parker SensoControl,SCLTSD-370-10-07
87-120006-001 WHDR-400M Cylinder/Valve Assembly, 12 Flow, 4 Gallon Medium
艾默生CT电机。驱动 motor 095U3D305CBCAA100190 9.2G
motor 142U3C305CACAA165240 16.5KG
motor 142U3B300CACAA165240 11KG
motor 095U3D305CBCAA100190 9.2KG
15549039 LENZE - MOTOR
LP2 Electric lifting column LP22AR0M0500670
XOMXO产 执行器气缸 MX200
西门了 S42024-A1898-A1-C1
ABB 560RTC01.
GF8425K见机
Guiding pulley中心支架滚轮(支撑导向轮)常用 Id-Nr:836893/000.0000.4972-67
Versa Model No: E5SM-3201-23-H2-LB-ST-XX-D024
encoder cable with connector (lenght 5m)TK FF300 [(2x0,34)H+6x2x0,25+2x0,5]H2+connector
power cable with connector (lenght 5m)TK FF300 (4G1,5+(2x1.5)H2)H2+ connector (UM - IM0012)
Lenze MCA 14L20 RS0B0 080-22-15006492****Servo compact motor Motor MCA 14L20 RS0B0
压力传感器 CST51136-G01 三星
气动砂带机 "3M牌,Model:20231;型号:DT33291-A1609
20,000 r/min"
干魔方砂卷 "P320 70MM*12M
3M PN30705紫色"
罗斯蒙特 3051CD2A22A1AS2B4E3M5T1 / 1199MDC69GFFW71DAA1GE/1199WDC59GFFW71DAA1GE(低压侧侧15米、高压侧5米: SOAP)PBL反应器
3051CD3A22A1AS2B4E3M5T1 / 1199MDC64GFFW71DAA1GE/1199WDC56GFFW71DAA1GE(低压侧10米、高压侧3米: SOAP)SAN反应器
3051CD2A22A1AS2B4E3M5T1 / 1199DDC56GFFW71DAA1GE SAN储罐
横河仪表 DL850 8 个 G01251
Glendinning marine products CM-8 CABLEMASTER, s/n:824G02275M 24/32VDC 27KG
Aeroflex IFR ATC-1400A
Burkert 00282586
Burkert 00149279
BTSR N861111 serial no.0906 598 special prog rammation
KTA7-25H-25A MAN MTR CTRL 25H 18-25A
派克 AS35L71X
ORGA Ex External Photocell SS24EX
湘电Z72型风机单柜断路器 E3N-A2500/230 LSI ABB
品牌:INA INA直线滑块 SBR35PP ,数量6.
INA导轨 SBR35,L=1500MM ,数量2.
Siemens 2SX9000-0AW33 / C74451-A1128-A1
ORGAPACK ZTA 1821.063.002
ORGAPACK gear 1821.063.001
SARUM HYDRAULICS MT-3-80-N-N-O-N 10只
Moog G761-3033B
西门子 NGG3B020
NGG3B040
NGG2B015
NGG1B025
NGG1B015
"Emerson
" 1X00797H01L 24V DC 20A
A6110
PR6423/003-030
PR9268/200-000
A6312
PR9376/010-011
A6210
PR6424/000-030
A6310
PR6423/003-030
CON021
A6740
ME22P5M MOTORTRONICS - AC DRIVE
Cable retractor GLENDINNING Cablemaster CM-8 24VDC 100AMP
Revo - RD5050007000000 REVO drive: 050 / F07 Formerly: 4F0A0 / FD5050070A
Revo - RD5090010000000 Size / connection: F10 / VK22 Type: Standard; VK 45 °
Revo - RD5025005000000 REVO drive: 025 / F05 Formerly: 4E0A0 / FD5025050A
Drive gearmotor,Pola&Massa,CRT-FLS,95.198.SN.101A60 146
Loading Bed Drive gearmotor,Pola&Massa,CRT-FLS,95.198.SN.101A60 146
Pneumatic Cylinder, Pola&Massa,CRT-FLS,95.198.SN.101A60 146, I/03.02
Complete Vacuum pump valve, Pola&Massa,CRT-FLS,95.198.SN.101A60 146
Solenoid ¼”, Pola&Massa,CRT-FLS,95.198.SN.101A60 146, I/03.11/E
Solenoid ½”, Pola&Massa,CRT-FLS,95.198.SN.101A60 146
cm-8 motor assembly 24V
3M Part#20231, 3M(TM) Disc Sander 20231, 2 in .5 HP, 1 per case
Part#30705, 3M(TM) Hookit(TM) Purple Clean Sanding Sheet Roll 334U, 30705, 70 mm x 12 m, 1 rolls per box, 5 boxes per case
西门子变压器 4AM5996-0AH80-0FM3西门子变压器
4AV2296-0AQ00-0A 西门子变压器
JAHN MFS 168
MPRO400-SG CONTROLLER S961450-150
EMERSON 142U3B300CACAA165240 EMERSON
SIBAAA025 EMERSON SIBAAA0250
PSBAAA025 EMERSON
防雷器 VH40TA385M
SATRONIC photo cell IRD820
GE CR115E443102|GE通用
CR115E443101 GE通用
CR115E426101 GE通用
GIYPTAI 1209G GIYPTAI油漆 1209 Black Enamel
艾默生CT电机。驱动 艾默生CT电机。驱动075U3C305BARAA075140
艾默生CT电机。驱动190U3D305JAEBA215320
LP2 Electric lifting column LP22AR0M0500670
IME TT1BB5013 "TT35 A, Current transformer with built-in transducers, Ø 35mm,
50…450 A, 0…20 mA, 230 V~
Art.-No.: TT1BB5013
Item-no. TT1BB5013"
Emerson CT motors and accessories 142U3B300CACAA 艾默生Emerson
SIBAAA025 艾默生Emerson
艾默生Emerson SP 1406 艾默生Emerson
SP 2403 艾默生Emerson
滤条切断电机(图件号612841600000EA5060) 型号 M8KGR53×58
滤条切断电机(图件号612841600000EA5060) 型号 M8KGR53×58
EATON/CUTLER-HAMMER TA1201NB1M EATON/CUTLER-HAMMER
NTS3K EATON/CUTLER-HAMMER
3TA400K EATON/CUTLER-HAMMER
派克 590P -53327032-P41-U4A0
艾默生 067UDA600BACRA
普罗名特PROMINENT CONC00223PP1000A109
motor 067UDA600BACRA
Aeroflex IFR ATC-1400A
Transformer 9T28B9702G9||2KVA
GE 339A1112AB006
EA50A12B8/28P6S3PR.698
Micro Motion Micro Motion变送器/1700I11AEMEZZZ/序列号:3702775
Micro Motion传感器/R025S116NCAMEZZZZ/序列号:734350
Micro Motion质量流量变送器1700I11AEMEZZZ
艾默生电导率 艾默生电导率1066-C-HT-60,24V供电,4-20mA+HART
艾默生电导率400-11-CB99(16)
艾默生电导率400-11,电缆5米
冲洗喷嘴
GE Refurbished: TEC36050Wl
Refurbished: TEC36100WL
Refurbished: TEC36150
TEC36050
TEC36100
S&C Electric Company SMU-20AMP:80E CAT:712080
SMU-20AMP:65E CAT:714065
SMU-20AMP:125E CAT:714125
GE TEC36100
TEC36150
TEC36050
艾默生CT电机。驱动 SIBAAA025 servo motor power cable with plug(25mt)
PSBAAA025 servo motor encoder cable with plug(25mt)
motor 142U3B300CACAA165240
SUPPLY/65 Crowcon P/N: S01170 hydrogen sulphide (H2S-B1 0-200ppm): for TXgard-IS, IS+
WVE-E5320123H2LBS E5SM-3201-23-H2-LB-ST-XX-D024
DOPAG 450.10.07/v.07569
法兰式过滤器40目过滤网Fig33-DN40-PN16
法兰式过滤器40目过滤网Fig33-DN50-PN16
KUKA KSD48
42GE36AF364RGT
3M(TM) Versaflo(TM) Economy Hood, S-403L-20, Medium/Large 20/case
3M(TM) Versaflo(TM) Economy Hood, S-403S-20, Small/Medium 20/case
"S42024-L5448-A1
PWR, -48V DC POWER SUPPLY
S/N:
SM082840824,SM082738249, SM082840845,"
Oil heater OW415206-000
pittman GM14604E322
S01170 this is a Hydrogen Sulphide Sensor for a TXGard as you show. it is the sensor replacement only. supplied as 0-50ppm
motor 075U3C205BBCAA075140 5.7KG
3M 6099 ABEK2P3SL FILTER BOX OF 4
配套喷釉枪型号 C.A.T. LynxL100C Waterbase Adhesive Gun
"配套喷釉枪型号 C.A.T. LynxL100C Waterbase Adhesive Gun
喷嘴直径1.8mm"
配套喷釉枪型号 C.A.T. LynxL100C Waterbase Adhesive Gun
Aeroflex IFR ATC-600A Portable Ramp Test
F650BABF2G1HI GE F650BABF2G1HI FEEDER BAY
R025S116NCAMEZYZZ
vm616t360w bnkrert
喷釉枪型号 C.A.T. LynxL100C Waterbase Adhesive Gun L100C-1.8/1590 Gun, Lynx w/Fly-Spec, 1.8mm w/H.D.SPRING.
H2S and Fire rated Coflex Hose
ebara evmu 5 14 gc/n 10npa2sf2 316100014
DC-Ex-Electromotor, EW HOF Typ GNDO 3616-H / S1023
GREENLEE DIAMOND TOOL COMPANY I/N:406-967235 1” x 0.020” x 19’7” Continuous 40/50 grit
WESTCAR Rotoflexi RNV-7
EMOD B100L/2AOWU-L16 (as 7409962)
Benedikt & Jäger K3-62K00=24
YUKEN PM22-01B-2.2-30
TAMAGAWA TS 20N2E12 220V/50HZ
MAPNER SEM.11,7 TRC.GCA
KIT-ARC-40-B/L Arc Flash Protective Coveral Kit & Bag (40cal/cm²) - Large
SUPPLY/59 CM-4220-C IEC 60855 39MM STICK 2 ELEM 2M LONG
SUPPLY/59 CC-245-60/150-C H.V. DETECTOR 63/150KV C-TYPE
kobold DOM.A20HR41L00 升级型号:DON-120HR41H0M0
DOM.A10HR21LH0 升级型号DON-110HR21H0M0
Continental 流量控制阀F03MSV-NDC-AA-C
JUMO 902120/10-402-2001-1-8-330-246/320
902120/10-402-2001-1-8-600-246/320
902120/10-402-2001-1-8-1000-246/320
HYDROCARBON/H2 GAS SENSOR PN: CGSS1A6C2R1X DET-TRONICS
伺服阀 规 格:J870-0002 品牌:MOOG,数量1
派克 vp01 540s b1-s26-58350-f
rm3pt25kv11
SV805F22T
XLD1000-240摩托托尼 XLD软启动器主控板
39310735 TEMPERATURE SWITCH
HPV-20B35-RF-O-1R-B Continental Hydraulics Piston Pump,
504S5NRSS4 M504 VALVE BOARD DRIVE B-11114 with
IPAC SAC 120 250 PSI 7 Lbs
89UDC300BAGBA CONTROL TECHNIQUES电机驱动艾默生CT
142U3C300VACAA165240 CONTROL TECHNIQUES电机驱动艾默生CT
MATERIAL motor 142U3C305CACAA165240
MATERIAL motor 142U3B300CACAA165240
095U3D305CBCAA100190 CONTROL TECHNIQUES电机驱动艾默生CT
142U3C305CACAA165240 CONTROL TECHNIQUES电机驱动艾默生CT
142U3B300CACAA165240 CONTROL TECHNIQUES电机驱动艾默生CT
motor 095U3D305CBCAA100190 CONTROL TECHNIQUES电机驱动艾默生CT
142U3C305VACA motor 142U3C305VACAA165240 CONTROL TECHNIQUES电机驱动艾默生CT
109-0110-42-134 Overhauled Condition
P/N ICS-D-40-N015
P/N ICS-C-12-N015
EO7-0656P GALLON
39310735 Ricambio originale
SATRONIC photo cell IRD820
438020001 08 Stock - INVENSYS - SIGNAL COND
438020001 09 (NSPP) INVENSYS - SIGNAL COND
ICFS-B-6132-N INSERTA valve
ICS-D-32-N15 INSERTA valve
ICF-B-6120 INSERTA valve
ICS-D-24-N15 INSERTA valve
GE CR115E443102 LIMIT SWITCH
CR115E426102 LIMIT SWITCH
CR115E443101 LIMIT SWITCH
CR115E426101 LIMIT SWITCH
FLEXBALL DZ160/G=2500/HUB200
FLEXBALL DZ80/G=2000/HUB110
MOTORTRONICS ME2-2P5-M
S-A270 (229813) QR-1 valves
BOSCH RKG4200/005.0
GENERATOR ROLIVAM 6700040
"NTE-212-TONS-DS07 NTE-212-TONS-DS07 NT 2"" Servo
Motor, 230VAC, English Mounting
Flange, 12.5 lb-in Cont. Torque, 5000
RPM Max Speed, 78in Leads"
A350-2200-T656/03 法兰克
BALDOR VEM3616T
142U3C300VACAA165240 CONTROL TECHNIQUES电机驱动艾默生CT
IPAC SAC 120 250 PSI 7 Lbs
504S5NRSS4 M504 VALVE BOARD DRIVE B-11114 with Connector CAL# 004
Emerson DCD60X10/20 CONTROL TECHNIQUES电机驱动艾默生CT
Control Techniques M200-08401570A10101AB100 Control Techniques
M200-09402000A10101AB100 Control Techniques
AI-485-ADPATOR Control Techniques
SI-PROFIBUS Control Techniques
CONTROL TECHNIQUES 089UDC300BAGBA 5.5KG
CONTROL TECHNIQUES motor 055UDA300BBEMA063140
CONTROL TECHNIQUES motor 075U3B305BBEBA075190
美国阿密龙3443
Fisher&Porter的电动调节阀
Southern avionics SA100用的天线都是300英尺一捆
Bauer "GBR250WS 25Nm 220V
Per Motor No. 1687554"
MOTORTRONICS ME2-2P5-M
"Tacho D40, 10V/1000 Umdr.
Article Code: 670-0040"
ABB QAEJ100L4A QAEJ102501-BSA J2
MESC Code: 6055290019 UV DETECTOR;TYPE:FL 95/HT-P;WINDHORST UV DETECTOR; TYPE:FL 95/HT-P; MFR:WINDHORST UV检测器
ASCO电磁阀 ASCO/电磁阀WSEMET-8327B102 TBA-ASCO WSEMET8327B102 24v DC
095U3D300CAAEA100190 2.14KW 9KG
LMC-CHRISTAUD 38 ECHIROLLES(Rotary joint)
ALE-21116 PUMP PACKAGE 339359-B1
motor 115UDC305BAECA
HAYWARD POOL PRODUCTS SP303053A 630K33
励磁IGBT模块Setec SKM145 GAL 176 D
CRB撬棒控制板Setec SE-CRB-DC-Rev1.0
IGBT变频板西门康SEMIKRON 3xSKiiP 1013GB172-2DK0032
变桨电机驱动 200 X 25/50
泰勒后端盖固定螺丝 Z110-04-012 20个
VIKING A2X 97 120"4"铜制
Unidrive M300-024-00023 (0,75kW, 2,3A)
82500000018200 SI-Profinet RT V2
IS1209 Starter Mahle/Iskra MS452 24V - 6.5kW - 12T Deutz AG DI
R432015994 1/4 NPT F/R BOWL PIST DR W/G
TYPE:SK9080.1AZKSH-132M/4-BRE60-HL-IP66-TW-SH-DL-WE,P/N:07458135.
ABB QAEJ100L4A
HAYWARD POOL PRODUCTS SP303053A 630K33
DEUTZ 01183041 24V 6.5KW
BENDIX 229813N VALVE
BENDIX 280383N SLACK ADJUSTER
盘根组件\G:CV-LF-10728-001\Ref12\WEIR 数量5台
光棚SLCT14-100-R Part no 196241-0001 P+F
LEVEL K-60A
VBANO 制造商型号TF-50 订货号1B9626
BOSCH GWS 8-100CE 0601378 6W1
ASCO电磁阀 WSEMET-8327B102 ASCO电磁阀
WSNFET-8327B102
OPTIONEN ELEKTR.STELLANTRIEB RE 3442 MXEBAXXXXXAFFFXXXXXX
st5112-32 9092343/010
SAACKE FLUS03 230 volt 50 Hertz
CE4006P2
SOUND SEO-520
STRATHMORE B80-0069W
STRATHMORE E51-0150
2-PDSS-AL CLYDE PULP DENSITY SCALE SETAL
MDT.QCA100LB4B5 5.2KW IP54F 87HZ VF
MDTORID.S/M C412/P 1:12,4 B6PAM100 减速机
OEMER/QCAVM 132XL Cd 22KW
BK10-24VW/D08LA4-K31/ESX010A8/SP
DANFOSS BAUER GMBH 7374ESSLINQEN E008B6
ge GE LOW VOLTAGE POWER CIRCIT BREAKER TA9VT40GA3
AK44296
FXC-1200/120 SV
保尔 保尔:BK10-24VW/D08LA4-K315B/ESX0108/SP Eta-k315. 序列号:A/188G4386
FRIGORY FRIGORY FR 124 FR42 MEV N1013 FRIGORY ROUVIGNIES FRANCE AVRIL 2004 FR124 10kg
氨泄漏检测仪//Honeywell Sensepoint XCD RTD , Honeywell Analytics Inc. Lincolnshire.IL,USA 60069. 备注:厂家:Honeywell。需要:Honeywell Sensepoint XCD变送器,无需XCD传感器(即不需要探头)。P/N:SPXCDALMTX4.S/N:K0153712010121. Control Drawing No.300 EA041.temp.Code 14 32 Volts DC MAX.Class 2,Pmax=5W IP66, --40度至+65度,用途:氨区泄漏检测更换。 4个
配套激光扫描仪 CREAFROM Model: Handyscan 300 Serial:650119
Honeywell Sensepoint XCD变送器,无需XCD传感器(即不需要探头)
艾默生 电机 艾默生:N10-H0207A-1,P/N:07458133,额定功率:125/104KW;因子:1.0;额定转速:1200/1000r/min;60HZ;380V;额定电流:150A
电机 TYPE:N10-H0207A-1,P/N:07458133,额定功率:125/104KW;因子:1.0;额定转速:1200/1000r/min;60HZ;380V;额定电流:150A
电机 TYPE:N10-H0208A-1,P/N:07458134,额定功率:60/50KW;因子:1.0;额定转速:1200/1000r/min;60HZ;380V;额定电流:72A
电机 TYPE:SK9080.1AZKSH-132M/4-BRE60-HL-IP66-TW-SH-DL-WE,P/N:07458135
制动器驱动机构 TYPE:07458997
Kuka - 27V NT KRC2 - Power Supply : 27VNTKRC2
法兰气动球阀 高压注浆使用2"AIR TORQUE AT251U DA,数量10
变压器 TYPE:变压器JBK3-320 0-380-400-415-440-460V /0-110-120V 数量1个
艾默生PH传感器0396P-02-10-55-41 0-14PH 2只
DEMAG DEMAG电机ZBA90B4B020-1.5KW/电机(序号43976521)
西门子流量表 7ME3410-3UC50-6EA2 DN600
西门子热量积算仪 7ME3480-4AB00-2BK1
EMERSON 伺服驱动器 SP2201 5KG
艾默生 直流驱动器 MP1200A4 100KG
NORD Type SK 71S/4、
Miscellaneous ACC-H3D-CUSB USB cable 3.0 for HandySCAN- 4 meters
A5E00932259
GR63*25 SNR:8844104002
油压传感器Harkortstr.29D-40880
Crouzet(高诺斯) 电机[80 180 002 24V 80W 0-10V]
Support Ring,Seat P/N:BA-0011
Support Ring Pocket Insert P/N:BA-0012
STEM Screw P/N:DEM-1-7500-006
STEM Screw P/N:DEM-3-7500-006
Stem Pin P/N:BA-0026
Stem P/N:CN620-1008700-1121-1
STEM P/N:DEM-1-7500-005
Stem P/N:DEM-3-7500-005
Steam Packing P\N 072-1220-01
SS 3/8" OD Needle valve P/N:NV3-H-6T-R-S316
SS 3/8" OD Checx valve P/N:CV2-H-6T-R-S316
Seat Seal Ring P/N:BA-0172
Seat Ring P/N:PA-2719
Seat P/N:CN585-1008501-1121-1
Seal(Stem Packing) P/N:BY-2577
Seal(Stem Packing) P/N:BY-2576
Seal(Bonnet) P/N:PN-3429
Seal(Body Wear Ring) P/N:PN-2299
Seal(Body Wear Ring) P/N:PN-3409
Seal Seal Ring P\N BA-0172
Seal Bubber P/n:SW-5649
Retainer Spring PKG P/N:CN550-1031300-3700-1
Pocket Insert P/N:PA-0253
Pilot Operated Check valve,c/w Hyd Actuator(f inlet and outlet=3/8" nptf) {pilot port:1/4" ngtf},P/N:V1-37N-H1-G-5K
Packing Set P/N:CN495-1011100-9183-1
Packing Retainer P/N:DEM-1-7500-007
Packing Retainer P/N:DEM-3-7500-007
O-Ring,Stem Adaptor P/N:069-0229-01
O-Ring Bearing Cap P/N:069-0355-01
Junk Ring Upper P/N:CN560-1038200-2400-1
Insert Seal Ring,OD P/N:BA-0006
Insert Seal Ring,ID P/N:BA-0007
GATE, P/N:DEM-1-7500-003-1
Gate Hydraulic P/N:PA-0243
Gate P/N:DEM-3-7500-003-1
Gasket P/N:C380-1008600-1400-1
Directional Control Valve (8X1/2" Bsppf) 2X3/4"Bsppf, P/N:PVG32(1104 1893)
BUSH P/N:DEM-1-7500-010
Bornze Bush P/N:DEM-3-7500-010
Body wear ring P/N:DEM-2-7500-004
Body wear ring P/N:DEM-3-7500-004
Bearing P/N:BA-0024
4"FF pressure Gauge{0-5kpsi} 1/4"NPTM LB Conn,P/N:40SV-SK-FP-B
350 bar,Stainless Stell Filter 3/8"bsppf,10micron,P/N:FZH0101SAD2P01
300 bar,Pulsation dampner 1/2"Nptf
艾默生CT电机。驱动 DCM6D 30/14 B2 13,6 kg/pcs
GAMAK gme180l4 gme180l4 180KG
FASTER 快换接头 DNP公接头+DNP母接头 3/8NPT 120度高温 耐压70MPA 顶针式+含防尘帽
ANIMATICS SM23165D-BRK
SM34165D
SM34165DT
德国/Burgmann MS30/100-00 EBPGG
MG1/90-G28-A1 Q1Q1PGG
MG1/55-G1-E2-A1 Q1Q1PGG
高压截止阀\Va500/SN34 2680\1"\ASME B16.34\进口 2台、
GE阀门 CR9503213CAF214/220VAC 1个
萨奥 丹佛斯 SNP3/44 D SC47 190 CT04
HIWIN直线电机 LAS1-1-1-50-24GE 2个
Cutler Hammer D15CR22
kuka油泵00180820
型号EH322B/AWL,购3套
西门子变频器6SE6430-2UD31-5CAO(含面板)采购1台
Varvel Gearbox FRS 60 / 85 S Pos.1°St.:11 1: 200(10x20-std) IEC90 B5 (24 200) AC32 VB24x50 cod. 18$00682
kuka 00130764
00130547
50999-2145
00117344
ABB 560CMU05
SEMPELL,型号:VA500/SN41.0
Warick Control 3E1B
西门子 7ME3410-3UC50-6EA2西门子
7ME3480-4AB00-2BK1西门子
电控换向阀 Q25DA-L12 0.2-1MPA AC220V 5台
电磁阀 Q25DA-L6 AC220V 0.2-1MPA 5台
SMC电磁阀 SY7140-5DZD 0.15-0.7MPA单电控24V 10台
Air LB 1331 M2 95 FS (1330-16F crimp sockets) 显示器X1: Supply voltage connection插头
ABB AZ20/AZ25 02 REMOTE MOUNTED TX 3K672015151556 AZ20/112112222112100C/STD AZ20/.1.1.2.1.1.2.2.2.2.1.1.21.0.0.E./STD
EPRO传感器 胀差传感器 PR6426/010-000+CON021/916-160 1套
转速传感器 PR9376/010-011 2支
位置传感器 PR6424/010-000+CON021 1块
振动传感器 PR6423/011-100+CON02 3套
Harkortstr.29 D-40880 Ratingen 34080200 BWT B08X020 NEW VK100090333/010
BONFIGIOLI BN112M4 FA 50 kg
Versa E5SM-3201-23-H2-LB-ST-XX-D024
ABB 22/06-65 Model 7958070 Moore 760E
电磁阀 V096511A-B200A,2-10BAR.DC24V.针脚朝上。
v14b517a-b200a,1.8-10bar.dc24v针脚朝上
Cutler-Hammer牌的PM22100-87 Bj:07/2008 Nr:03113486 PM22100-87
74628 AIR MOTOR, CHICAGO PNEUMATIC, SSW40 SSW-40 AIR MOTOR
QUICK EXHAUST/MUFFLER VALVE 74238-2
ABB Basic, PLC/Archive license 1KGT201148R0001 (560CMU05)
Harkortstr.29 D-40880 Ratingen 201304240040 4256123199
95UMC301CACAA 升级型号 095U3C305CACAA
75UMC301CACAA替代型号 075U3C305CACAA
萨姆森 型号就是6109-040201030000.00 5108858
太平洋驱动器Pacific Scientific 6410-001-N-N-N
PMA TB45-110-00000-000
EMG 光电发射成套装置LIC1075
V18311H612210100 ABB
艾默生 motor 095U3C305CACAA 7,5kg/pcs
motor 075U3C305CACAA 5,7kg/pcs
艾默生电机驱动模块115U3D400CBRAA115240 12.6KG
Danfoss SNP3/44 D SC47 190 CT04 SNP3/ 44 D SC47 our number SNP3/C44LSSEA
incremental encoder 865118998 33140236 4096ppr ttl
nord 01F AL-71L/4 TF
BUHLER harkortstrasse 采样隔膜泵/D-40880 /P1.1
艾默生电机驱动模块115U3D400CBRAA115240 艾默生电机驱动模块
艾默生电机驱动模块142U2B300CACAA165240 艾默生电机驱动模块
Brand: SAIMO ( original) Description: PLR9363-LS,Sensitivity: 2.0 mV/V
称重传感器,FLINTEC SB14-1134KG-CM-C3s,数量4
FLINTEC SB14-1134KG-CM-C3s
TOGNELLA FT257/2-38.BAR400
MAAG NP28/28 MPS-Nr. 651260; NP 28/ 28 A2W1R1 L Z60 L01 D6N P; Ref. AG040420
AKRON STANDARD 型号:541-5710-00
rotork MV-1020-D-1-0.13/200-0.09/1.375-T Y048
Dimensions TPC 127H
德国rinck电源 Rinck electronic UPS APU230V 24V-1.5A/1.3Ah
美国VERSA E5SM-3201-34-H2-D024 8个
SWF-K-5-1.27-01编码器钢丝绳 品牌TWK 5个
SENTEC 继电器 2546807070\AMS-110 5个
图尔克流量开关 FCS.G1/2A4.NAEXO 数量:12只
美德龙 接触感应器P11DDB-36-02 3个
接触感应器CSMP105CAL 3个
SUNDSTRAND交流电机控制器 型号:740120C
Kuhlgerat/Cooling Unit 适用于KUKA机械手控制柜Brand: HAWA Type: KF 700s Serial No.: 1102438
TECO WESTINGHOUSE 电机TYPE.AEHH8N CAT.NO. EP1S02
1201B Glyptal 油漆Spray Can, Red
AKron standard 电源模块541-5710-00
美国Bapi传感器,型号:BA/10K-2-H220-B4XC-G60L6-J-C35LT-TB-CG-WMW 2个
品牌Todd 型号MAX-504-1212F 3个 模块电源
不间断电源 ONLINE XANTO S1000 3台
Vulkollan Wheel 180X55
RV2482.0000.30 WB-125/50/5
RV1511.0216.92 130PU/070/025/5/20
RV1030.0001.30 A150-040-5-20
Leuze DDLS 200/200.1-60 1个
DDLS 200/200.2-60 1个
SANDPIPER气动隔膜泵 S1FB1ABWANS100 2套
控制器MPRO400GC-I 18KG
"Barksdale Adjustable Temperature Switch T2H-S251-12-A
BARKSDALE:T2H-S251-12-A 2XSPDT NEMA4 50-250F 12CAP 5kg"
Thomas & Betts 9C54U2T
品牌:PSL 型号:PSL 611-304
编码器 FFUBA MAT-256P-GC-8-5M
EISK8-100T/FC科动
艾默生 艾默生电机P63FZZ-4418;3PH;1KW;B3;AC380V
艾默生旋转电机YEJ801F30-4/380V/0.55kw/1.6A
POLYPAK SEAL\EATON\000402X0024\AIRFEX辅助刹车\324WCB刹车
POLYPAK SEAL\324WCB2\EATON\000402X0023\AIRFEX辅助刹车
Bendix Model: TU-FLO 700 TU FLO 700 COMPRESSOR CT CO NO 1N 2992 BENDIX 103276 SFR NO 1H10056
编码器 ELCO EB38B6-H4PR-100.910600
"品牌:PEC
" RV4SAYSD103A 10K 1328 数量:30个
RV4SAYSJ103A 10K 1303 数量:30个 或者是rv4saysj102a
NOV DRIVE ROLLER 76570 11KG
KUKA 00-130-547
KAWASAKI 50999-2145R10 ROBOT CONTROL BOARD
KUKA 00130764
KUKA 00117344
VTC10057451 MAX-504-1212F SL POWER
VTC10043957 VoxShield VOX Available
Brand:HEWLETT PACKARD TYPE:E3004-61048
西屋 3A99853H06 0.75A 数量20
索尼 SL331-45 PL60-LOB SET-P16-1
SL331-55 PL60-LOB SET-P16-1
BAKNOR BKSDU12D584D-9
索尼磁尺 SL331-55
PL60-LOB
SET-P16-1
"伺服电机 142UMA301CACAA 品牌CT 数量1
电机142UMB301CACAA STALL:10.8Nm@6.8A 3000rpm 98V/Krpm 6Nm/A BRAKE:1.0A 20Nm 24Vdc F/B:4096ppr INSUL:H POLES:6(替代型号为142U2B301CACAA) 数量1"
MP210A4 75KW Mentor MP210A4 75kW
1 CFF燃气调节阀 SKP25.011U1 件 1
2 CFF燃气调节阀 SKP25.611U1 件 1
3 CFF流量调节阀 LVG510C 件 2
派克, P32FB14ESMN 数量46个
ABB滤芯3AFP9928134;9928128,各23个
3-TP132M EME 252694001109/002
8nclpt-5e
motor 142U3B305CACAA165240 13.7KG
motor 142U3A305CACAA165240 9.5KG
艾默生谷轮压缩机 3SC1-1000-TED-203 艾默生谷轮压缩机
3SS1-1500-TFD-203 艾默生谷轮压缩机
品牌:SERVOTOUGH 氧化锆分析仪主板 型号:S2710923A 20-307-1709 数量 2个
MICROSTEP IRC9040-2000LB
Bendix 干燥筒T5002823 10个
格兰富 10-40709-130001-27M7 10-40709-130001-27M7 STOCK# Y2K130204 13VV00094 004M 13W00094 004M
CR9500C101B6A 600V MAX 2件 GE
P/N 13-01188-01 POWER SUPPLY ASSY,ASTEC CONTROLLER,240V
品牌:AIROTRONICS型号:TGMVB1600A2HS2
罗斯蒙特 变送器 1700C12AFFEZZZ 1台
钢丝绳LINES\ TR-14-D-PC
品牌 LEWIS 418-20-2027
ABB 电器转换器22/06-65 (要求压力要对得上)数量:1个
福斯 定位器520MD-14-Y2DEE-0000-000 带不锈钢锁紧接头及8卡套接头 2.5kg each
电源切换装置\TSW-12A-2P-8C\AC220V\\ 4套
SMC 气源放大器 VSA3135-04-N-X59 数量:5个
AMTI SF3-1000型六分量天平 1台
AMTI SF3-1000型六分量天平 1台
PALAZZOLI(帕拉佐力)电源插座 要求型号:型号:MGI-115 ;电流:16 A;电压:380-415 V;防护等级:IP67 ;安装方式:暗装,直插座
BK10-24VW/D08LA4-K31/ESX010A8/SP减速机
品牌TESCOM 44-2263-241-1426 8个
Bendix 065198 Tu-Flo 750 4个 55磅
95SLB300CAPAA 95SLB300CAPAA Emerson SERVO MOTOR 2.7AMP 6POLE 98V 3000RPM
派克 高温高压截止阀HNVSSW14MMTB36S 数量:25个
高温高压截止阀M14W-U14LB-G-SS-HT3 数量:4个
metso ti4w3 d201159l
majorsell REF 68a151r
GE IC693MDL648
R115101320 GAIOTTO AUTOMATION
Bendix 109493X Bendix
68A151R Bendix
GE 分励线圈 FASHTN AC220V FASHTN GE FD+EG-SHT-RELEASE-220/240VAC250VDC
热继电器 RT1L 4~6.3 RT1L GE OVERLOAD 4-6.3A
速度开关AL2120-B(开关型)美国CONTROL CONCEPTS 2个
美国Milwaukee美沃奇工具 "手电钻 PD 2E24R,=BOSGBH224D 7/8"" SDS PLUS ROTARY HAMMER 220 VOLT
GBH2-26DRE"
"磨光机 AG10-100,=BOSGWS9115 4 1/2"" 220 VOLT GRINDER GWS 9-115
M14 X .2 THREAD 900 W INPUT/530 W OUTPUT"
"电动扳手 M18 FIW12-402C,=MIL266322 M18 1/2 INCH HIGH-TORQUE IMPACT
WRENCH KIT"
SKF TMBH1,Weight: 12 lbs
EPRO汽机安全监测 EPRO汽机安全监测TSI\PR6423/018-110+CON21
EPRO汽机安全监测TSI\PR6423/019-110+CON21
MHD RT18-32XN
格兰富 LC40709-130001-27M7 和之前的10-40709-130001-27M7
GE POWER CONTROLS Thermal overload relay 4-6,3 A CL00...CL45 Manufacturer number: 113708
44-2263-241-1426 TESCOM REGULATOR 44-2200 SERIES, 316 SST BODY
THIES CLIMA3.1157.10.041 3.1157.10.041 BAROMETRIC PRESSURE TRANSMITTER
霍尼韦尔 MP913B1076 2个
品牌 INDAR 型号 CEI-60034 05-12-02 TAR-500-L/8 数量 1
美国的STEWARTS STEWARTS型号:40SV-(0-1.6MPa/psi)-FP,2.5",1.6MPa,1/4"MNPT,0.5 40SV-(0-1.6 Mpa)-FP-PSI
STEWARTS型号:20SV-10K-B,2.5",60MPa,1/4"MNPT,0.5
atb eaf 80/2c-11
品牌:superior electric/ Slo Syn 电机SM-024-0036-DR
品牌:AMZ 电机5065-9945 REV.A
西门子编码器6FX2001-5EQ13
Siemens Industry 40-50
行程开关盒 盖米/SED/ALS-100-S/IP65/SPDT
Bonfiglioli Brake Motor BN112M 4 230/400-50 IP55 CLF
MGM Brake Motor BA112MB4 B5 400V AC Brake with release lever
COREMO E4-A1934 4个 Coremo – E4 pneumatic calliper brake – 40mm disc – P/no. A1934
nabtesco 72594724-01 rh-22m-200
KUKA 339.089-302.01-002 90-106-148
TAKEX竹中 转速传感器AS-U30D-LT
Santest GY传感器GYcAT-370-BR-N-GO.5 GYcAT-370-S/S-N-M2P-G0.5F-BR (New product name.) = GYcAT-370-BR-N-GO.5 (Old product name)
W201K4CN Cutler Hammer 1个
直流电源SR20-12 NEMIC-LAMBDA
ROTORK 反馈模块RC-DPDT-2 数量:1个
德国盖米1436定位器1个
SUPERIOR ELECTRIC 步进电机M091-FD-8106 新型号M091-LE06
RED-DEVIL硅胶 0809/01-10.1 Fl.Oz300ml-红色 48瓶 品牌RED-DEVIL硅胶 10.1oz Red RD PRO 77磅一瓶
品牌:GENERAL CAVI 型号:N07V-K(CABLE 1MMSQ N07V-K UL1569 BLA) 数量:100米
MTL电源卡件 MTL电源卡件8913-PS-AC
MTL电源卡件8201-HI-IS
艾默生 驱动器EI-202-00-000 2个
OILGEAR奥盖尔PVG-130F1UB-LSFY-P-1-NNNN 数量:2台 PVG-130-F1UV-LSFY-P-1NNNN NEW UNITS PVG-130-F1UV-LSFY-P-1NNNN 3FT X 1.5FT X 2FT @ 115LBS
品牌 Schmitt 型号MPN130 0451G41K 2180136 ,数量 1
OILGEAR奥盖尔PVG-130F1UB-LSFY-P-1-NNNN 数量:2台
ABB #5411409231 ABB 5411409231
GCB6222C ABB
TAKEX/AS-U30D
BN112M4 FA CODE 8H60020160
IN ALTERNATIVE BRAND: M.G.M. MOTOR ITALY BA 112 MB4 B5 TECHNICAL SAME BONFIGLIOLI
艾默生ct电机驱动专卖190U3F305JACAA215320艾默生ct电机驱动专卖
艾默生ct电机驱动专卖190U2F305BACAA215320艾默生ct电机驱动专卖
品牌:AW GEAR METERS 计量泵JVA-12KG-25-NPT
Adimec-1600m/D-a2 1台
井架逃生装置SALA 3303016 DS-3303016
井架逃生装置吊带 1106375 DS-1106375
井架逃生钢丝绳 5/8 " WS-WR58G26IK 7.8KG
钢绳抓绳器 10040010 RG-5000 6.5KG
爬梯系统 SFPLS350100 TT-TTCSCS-100L-SSC 12.5KG
安全带(双绳双钩加钢丝型) H002-ZAAG 美国外不销售
KUKA 00134331
KUKA 00138968
KUKA 00108473
KUKA 00137574
KUKA 00176533
KUKA 00134932
电机SM90RB14一315PE,序列号13308R50G,LowARA
单元板A1A10000432.54M
比例减压阀 FE50C13/1180LM 力士乐
COSEL日本科索 P/N: AC3-TPDD-00
P/N: PBA300F-48
P/N: PBA50F-9
PBS1-363 36V/3.3AH
GENERALMECCANICA 气液阻尼气缸US50X60-TT RU-PR/D-PM
美国EATON 卡特拉汉莫 HMCP150T4C
motor 190U3F305JACAA21530
L081213RM (Reman) PVWJ098A1UVLSAYP1NNNN
L516175-307 (New) PVG100/130 SHAFT & BEARING KIT Y KEYED NON THRU BUNA/VITON
L516275-405 (New) PVG130 VALVE PLATE KIT SIDE LH VITON
接收端主板LDS6 A5E00681433
GE 高压熔断器55A212943P180 ( 7.2KV/180A )
Clipsal 3脚防水插座P/N#56SO315 CLI56SO315GY 56 SERIES SOCKET OUTLET 3 PIN15A
MATERIAL motor 089UDC300BAGBA
Rexroth VT-VRPA1-52-1X
RAVIOLI T204DT0309替代型号为ET204A2-309,四个。
品牌:JOHN C.ERNST 型号:819-.5-TH-12.5-A-B-H-150-250-NS 数量:2个
品牌:HYDRONIC 型号:P820-20 EPR 数量:1台
BENDER 剩余电流评估仪RCMS471-CR 30个
"品牌:Gyrodata
测井陀螺传感器(高温高压)" 1.75-inch diameter downhole probe–300°F (150°C); 10,000 psi
n 1.80-inch diameter downhole probe–300°F (150°C); 15,000 psi
gmesupply "DS-3303016 CONTROL DESCENT,200',MAN Rollgliss Descent system: 200 ft manual retract
sloped descent system (high speed), stainless
steel cable w/linkage, braking trolley, suspension
bars"
"DS-1106375 Delta II Harness, cross-over style w/18 Delta™ II Harness, cross-over style w/18"" dorsal
D-ring extension, front & side D-rings, wrap
around hip pad, tongue buckle belt w/back D-ring
& straps to hold belt tongue buckle legs (LG)"
WS-WR58G26IK PER FT, 5/8" GALV 6x26 IWRC WIRE ROPE
RG-5000 3/8" WIRE ROPE GRAB FOR FALL PROTECTION 3/8" WIRE ROPE GRAB FOR FALL PROTECTION
TT-TTCSCS-100L-SSC 100' LADDER SYSTEM - STAINLESS STEEL
WF-840000 UNIV - STEELHORSE, 1D, QC CHEST, TB LEGS INTEGRAL PAD/BELT ASSEMBLY
FH-8259Y3 6' SAL Internal Y-Leg Lanyard, Loop + Re
GROSCHOPP 电机Nr.:8288751 WK1028214 数量:1台
INTEGRA品牌美国 型号H161407HLL
Ravioli-T204 DT0309 contact Lenze frequency inverter relay 24V
ACECO轴承 2U6100011 数量:2个
SWACO 140目,1250×630 200张
120目,1250×630 200张
100目 ,1250×630 200张
80目 , 1250×630 200张
DRRRICK 12048-00 50个
品牌 Magnemag 型号 输出卡OP6-1 A0436 数量 2
品牌:THINKLOGICAL 信号转换器CFL-3000 2台
信号转换器CFL-0003 2台
信号转换器CBL-000007-002M 2台
信号转换器CFL-000M3-STRX and CFL-000M3-STTX(其中一套含附件)2台
信号转换器CFL-000M3-STTX 2台
标志机快速接头E86-14-10-1/4(MF0053)SUPERRAPID 5件
VAL-TEX 其它工具配件 脚踏式阀门注酯枪 QS-1800A
VAL-TEX 其它手动机械及工具附件 脚踏式阀门注酯枪 QS-1800A 转接头 CIW#1
VAL-TEX 其它手动机械及工具附件 脚踏式阀门注酯枪 QS-1800A 大头型注嘴 SC-12
VAL-TEX 其它手动机械及工具附件 脚踏式阀门注酯枪 QS-1800A 大头型注嘴 DC-12
VAL-TEX 其它手动机械及工具附件 脚踏式阀门注酯枪 QS-1800A 注嘴 SC-14
VAL-TEX 其它手动机械及工具附件 脚踏式阀门注酯枪 QS-1800A 注嘴 DC-14
VAL-TEX 其它手动机械及工具附件 脚踏式阀门注酯枪 QS-1800A 注嘴 SC-38
VAL-TEX 其它手动机械及工具附件 脚踏式阀门注酯枪 QS-1800A 注嘴 DC-38
VAL-TEX 其它手动机械及工具附件 脚踏式阀门注酯枪 QS-1800A 安全密封注嘴 SS-38
VAL-TEX 其它手动机械及工具附件 脚踏式阀门注酯枪 QS-1800A 注嘴 SS-12
HX440CKR7300 派克 1台6Nm x 3000RPM at 230V - AC Servo-Motor and Resolver - SMB10045065192I642
danfoss 1. Electronic single-seat control valve DN80, Quantity: 4
2. Electronic single seat control valve DN100, Quantity: 8
3. Electronic single-seat control valve DN125, Quantity: 3
4. Electronic single seat control valve DN150, Quantity: 8
5. Electronic single-seat control valve DN200, Quantity: 7
6. Electronic single seat control valve DN250 Quantity: 1
ASPEN RM 34-0028 Rev B
OILGEAR PVG-048-F1UV-LGFB-P-1NNSN 1
PRIMEPOWER champ 24v 10个
ASCO电磁阀SCFFE210D022V 5个 24VDCTBA-ASCO SCFFXG210D022V 24DC TPL-10053
BUSCHJOST8497967.9151 24V 5个
施耐德XD2 CC111 03750 3件
STMI4 Q2324-X500
品牌 CERULEAN 激光仪主电路板PCB61781 数量 1
品牌 LIGHTHOUSE 型号 LIGHTHOUSE 3016 数量 1
品牌 ANIMATICS 型号 SM2315D 数量 2
Glyptal C-1968 5加仑
E07-0656P油漆 STRATHMORE 5加仑
直流电机加热器 41A330980P1 1 EA 240V 450W, GENERAL ELECTRIC
Action Pak 转换器4351-2000-1 数量:20个
GE变送器 6ASHT-801变比800A:5A 数量5个
CHAMP24/8 SHARP10 24V / 8A 924212
danfoss VFM2+AME655
Glyptal 1968CABG High Solid Grey Primer/Topcoat Gallon
EO7-0656P GALLON
SCHNEIDER ELECTRIC XD2CC1111
HIWIN LAS2-2-1-150-24GE 2个
"流量计Badger Meter ,Inc
PFT420 198.40PULSES GALLONS 20ma=25GPM,数量3台"
"英国Kentintrol 调节阀 RATEDPRESS/ETMP304.9BARE/400℃ BODYMATLASTAM217WC6
数量1台 备注:锅炉,三号炉361阀不含执行机构"
轴承 6308RLD PEER ZA06
瓦片 PVG130-F1UV-LSFZ-V-S25SA
LVDT总成 PVG130-F1UV-LSFZ-V-S25SA
EPC总成 PVG130-F1UV-LSFZ-V-S25SA
轴 PVG130-F1UV-LSFZ-V-S25SA
瓦片 PVWJ-022-A1UV-LSAB-P-1NNSN
轴承 6305RLD PEER ZA12
轴 PVWJ-022-A1UV-LSAB-P-1NNSN
轴承 NSK6306Z
瓦片 PVG-065-B2UV-LSFZ-P-1NNSN
缸体
回程盘
柱塞
球饺
瓦片 PVG-100-F1UV-LSFZ-P-23ESN
骨架油封 TCM202843VSEC3
柱塞 PVG-100-F1UV-LSFZ-P-23ESN
轴 PVG-100-F1UV-LSFZ-P-23ESN
E5SM-3301-23-316-H2-XX-D024
品牌INDUCTOTHERM 去离子筒滤芯 FWQ-D20 134-1624-3
品牌:premotec 型号:9904 120 13816 18V 数量:5
品牌:ACTION 型号:4351-2000-1 数量:10
SCHNEIDER ELECTRIC XD2CC1111
转速传感器 9964-1502 pulsotronlc 2个
SIGMA vaives 280460-001 28RG16 20
GE Complete Switch with Cassette REF NO: 405453 / CAT NO: MN32W32-A
Controller MPRO - 27 BASIC / REF NO: 408874 / CAT NO: GL200M3-SF
Axillary Cluster REF NO: 405772 / CAT NO: CLC 232
OILGEAR PVG-130-F1UV-LSFZ-V-S25SA
PVWJ-022-A1UV-LSAY-P-1NNSN
VTC1105135 3E1B WARRICK CONTROLS
VTC10043957 VoxShield VOX Available
"SAMSON" ELECTROPNEUMATIC POSITIONER MODEL NO :3730-31001000400000000.01
SAMSOMATIC LIMIT SWITCH MODEL NO:3776-11200000011100000GI14
BRAUN SPEED HALL SENSOR MODEL NO:A5S15-97002017
504906660 HYDRAULIC PROPORTIONAL FLOW CONTROL VALVE Mfg #: R900979360 FES50CA-3X/1400LK4M
504034724 AMPLIFIER CARD / MODULE Mfg #: R900952205 VT-VRPA1-52-1X/
DEMIN BOTTLE COMPLETE
JC-81950T-12.50-ABH-... John C. Ernst
PMC/BETA 振动开关MODEL:450 (MWD42-553-100)数量:4个
品牌:Bensaw 接触器:Contacktor RSC-85/4 (85A/4) Coil 120V 50/60Hz (4 Pole 数量:12个
带护腰和吸震绳 品牌梅思安 4套 1858007
品牌 VARIAN 型号 L9481303 数量 1
品牌:THOMSON 电动推杆电机A22-10-A5-16-119 数量:4台
流量传感器 配叶轮式流量计 FLOW X3 F3.00H 流量范围 10-200m3/h 工作压力是1.6MPA
伺服阀 4WRPH10C3B100L-2X/G24K0/M-750 2个0811404902 4WRPH-10 C3 B100L 2X/G24K0/M-750
西门子空开LXD63B500 4KG 2-3 周
Kaycee 控制开关TA3 1个
NJG3R400L 2个 西门子 安排做发票
美国 PRESTOLLTE LEECE NEVILLE 8SC3068V;24V;150A; PRESTOLLTE LEECE NEVILLE
ROTORK IQM10B4 4-20ma 断电断信号保位
IQT1000 4-20ma 断电断信号保位
IQM12B4 4-20ma 断电断信号保位
IQC12F10A 4-20ma 断电断信号保位
M0D1E IQT
M0D1G IQ10-35
M0D1D IQ
M0D1J IQ10-18
M0D1J IQ20-25
M0D5A IQT
M0D6B IQ10-35
M0D6B IQT
M0D6C IQT
M0D6D IQ10-35
M0D6G
M0D6J
M0D20C
M0D20H
M0D1G MK1
M0D1H MK1
M0D6E MK1
M0D6G MK1
M0D6J MK1
M0D6T MK1
M0D6U MK1
M0D6W MK1
M0D20B MK1
M0D20H MK1
INQUIRY IRD probe IRD820 Metal Probe
hydratron气液增压泵AZ-1-58 数量:1台
bwb controis inc HCT2S 37.0712.2154 20个
高频手持电话SAILOR SP3520 12个
意大利MS/Microelettrica Scientifica 充电接触器LTCH10001*A3数量:5个
西门子 DN80 VVF42.80KC 数量:4
DN100 VVF42.100KC 数量:8
DN125 VVF42.125KC 数量:3
DN150 VVF42.150KC 数量:8
DN200 VVF43.200-450K 数量:7
DN250 VVF43.250-630K 数量:1
ANIMATICS SM34165DT-PB 数量 2 2.5KG
"SIBA NH 1 50kA gR P/N:20 556 04 690V x 32A SKU 12031877587
205560432 (FNFP) SIBA - FUSE LINK 32AMP 750VDC 50KA NH1 ULTRA RAPID
Factory New Factory Package (Factory Warranty)"
GE湿度传感器M2LR 2件
艾默生 PCB ACU02 NGA2000
电子式单座调节阀 DN80 VF2+AME435
电子式单座调节阀 DN100 VF2+AME55
电子式单座调节阀 DN125 VF2+AME55
电子式单座调节阀 DN150 VF2+AME85
电子式单座调节阀 DN200 SYLAX+SHR-100
电子式单座调节阀 DN250 SYLAX+SHR-100
电子式单座调节阀 DN45 VRB2 +AME435
电子式单座调节阀 DN65 VF2+AME435
KTR BRAKES KTAB 90B KTR BRAKES KTAB 90B
KTR BRAKES KTAB 90B
库伯勒代理 操作计数器 kue:1.169.200.033 W16、20、4 24VDC/I 33.3mA 数量:10个
伊顿 浪涌保护器TECH650-3Y201 1个
A5E00681433 氨逃逸分析仪 接收端主板LDS6 数量 1
TDE MACNO GE Humidity Sensor M2LR2可以提供最终用户名吗
BABRP UL 489断路器
UCHIDA SERVO AMPLIFIER URS-120S44
urd-110
crompton 120伏二次配电盘电压表077-05GA-PZPZ-C7数量:3个 替代007-05GA-PZPZ-C7
IGBT 3300V/400 A (斩波器):FD400R33KF2C-K ,3EST000201-6007,infineon 4PCS
脉宽调制逆变器IGBT:FF300R17KE3_S4,Infineon 58PCS
CELTRON美国世铨 皮带秤传感器STC-250kg s/n AE32348 数量:1个
振动检测模块 PCH 1026-MK2(3MW)
艾默生 MSBBKB0050 1根
SIBAEA0050 1根
142U3A600MACAA149240 18 Lbs/Item
LG32D1XXXXX2XXXL06 EG- L ACB 3200A 65kA 3p Dr.out MP LG32D1 444022
Trip Unit, LT, ST, I LTG00K9XXSFXXXX 444262
Aux Switch set 3NO+3NC LAS3 444205
LG32D2UXXXXM Cas.3p <=3200A Un. (mtd.) LG32D2UM 444288
Spare parts M-Pact / Cluster contact CLC 405772
SAT067 # Satronic IRD820 INFRA-RED FLICKER DETECTOR 220V - 16202U
KUKA 码垛机PC主板,型号:198616 ;198616 Mainboard FTS D3076-K
码垛机平衡缸,00189401 替代型号197816 Counterbalance compl.
码垛机平衡缸,型号:AN00118267 SN004517;118267 Hydraulic system floor
码垛机示教器,型号:00168334 168334 KUKA SmartPAD 1.0
库卡模块1,ECMBS3D7774BE531,数量一套;
库卡模块2,6AV6 643-0CD01-1AX1,数量一套;
库卡模块1,ECMAP2D3444BE531 ,码垛机PC主板,型号:198616 ;
码垛机平衡缸,型号:00189401;
码垛机平衡缸,型号:AN00118267 SN004517;
码垛机示教器,型号:00168334
库卡模块1,ECMBS3D7774BE531,数量一套;
库卡模块2,6AV6 643-0CD01-1AX1,数量一套;
库卡模块1,ECMAP2D3444BE531 ,数量一套;
库卡模块2,6AV2 124-OMCO1-0AX0,数量一套
库卡模块2,6AV2 124-OMCO1-0AX0,数量一套
28RG16 品牌SlGMA 国外35-40天
690bar FP15E/L2/04/32/SMSO 品牌 Blfold
ss-6ft-90 品牌SWAGELOK 2磅
4AT-100 5000PAI 品牌TOBUL
HCT-2S 品牌BWB
20HM104 品牌SlGMA 国外35-40天
R-PlLOT 品牌BWB
1/2 NPT 6000PAI 品牌OLlverB
BWB N2-101 品牌BWB
YTN-63 0-2000Psl 1/4 NPT 品牌MCDANlEL KM-GF – QTY 1 - MCDANIEL GAUGE 2 1/2' x 1/4'BM ALL SS 0-2000 PSI GLYCERIN FILLED
YTN-63 0-10000psl 1/4NPT 品牌MCDANlEL KP-GF – QTY 1 - McDaniel Controls Pressure Gauge, 2 1/2" x 1/4" NPT, Standard Bottom Mount, All Stainless Steel, 0-10000 PSI, GLYCERIN FILLED
Y-100 0-6000psl 3/8 NPTM 品牌MCDANlEL MEX5-DS0.H38 – QTY 1 - 100 mm, Case and bezel ring AISI 304 (1.4301), stainless steel, Bottom connection, 3/8" NPT, No oil filling, psi (ANSI standard), 0 ... 6000 psi
GMW516 品牌Oliver Valves
品牌:Novellus 型号:02-n0772-00 升降轴组件
ASCO Red-Hat EF8210G094 DC24V INERT: 150PSI WATTS:10.1/F PIPE:1/2
hydratron PU-AZ-1-58H-N-L1 AZ-1-58H – 5,800PSI - NITRILE - 1/2"NPT OUTLET
3BSE008105R1
SM-Keypad BA LCD Keypad for Affinity range
私服驱动器 艾默生 CT 型号 :BA2403 1台
Permanova B4-009275-300 ,
B4-009274-300,
B4-009685-300,
B4-009686-250,
B4-009687-003,
B3-001056-250,
B4-003011-250,
A3-010017-100,
B4-002844-250,
B4-002843-200,
B4-002844-030
品牌:M.A.S 品名:安全绳 型号:EN 361:2002/09 EN 358:2000/02 NR.11127750 数量:6
品牌:Hailo品名:安全锁 型号:CE0121 Typ:BFD 50/8 EN 353-1 数量:6
压力传感器 CST51136-G01 1台
EPIRB HYDROSTATIC RELEASE X-97820 MAKER:JOTRON AS
品牌FOXBORO阀门定位器SRI990-BIMS7EAA-Y 2个
Versalhem胶水44209
ST ST M27C1001 70C6 L 7B592 VS PHL 96 015
ASEMI PFS AC KBPC3510
EPCOS "S20 K250 需30个
S14K275 需20个"
"齿轮油温传感器|WZP270-172*100
齿轮轴承温度传感器|WZP270 L=60m
轴承温度传感器|WZTK-104B Φ6,L=15
轴承温度传感器|WZP-270 L=100
发电机油温传感器|WZTK-/Φ4,L=15 /-40 ~ 200
环境温度传感器(带8m电缆)|WZP-002E(带8m电缆)
机舱温度传感器(带0.5m电缆)|WZP-002E(带0.5m电缆)
七种各需3个"
西姆 HT23.5-400
西姆 SHD5W-1-EF3-1
JMW JMW8828S
SIBA、BUSSMANN NH00 gL/gG 63A 690V
PYROMATOIN、OMEGA PT100
AI-TEK AS-U30D-LT
MIDLAND-ACS SV102电磁阀
MIDLAND-ACS SV106电磁阀
SEMIPACK SEMIPACK
CONCEPT CONC三PT 1SD 1548AI
finder finder 870102400000 AC24..240 VAC DC24...48VDC 0.05S..60h X04
RELECO IEC61810 10A250VAC1 10A30VDC1
ebmpapst W2S130-AA03-017855 ES 230V 50-60HZ 45/39W
Telemecanique Telemecanique ZB2-BE102C
Telemecanique Telemecanique LD1-1L0910BD
Telemecanique Telemecanique LC1D09
Telemecanique Telemecanique LC1D12
Wagner Wagner V-28037-001-0002输入:230VAC 0.55A 2AT 50/60HZ 输出:24VAC 4.17A 100/200VA
MOXA MOXA EDS-408A-1M2S-ST-T(DongQi)
ebmpapst W2S130-AA03-017855 ES 230V 50-60HZ 45/39W
DEHNguard DEHNguard DG MOD 275
RELECO RELECO IEC61810 10A250VAC1 10A30VDC1
RELECO IEC61810 10A250VAC1 10A30VDC1
TUBH130ELC
STAR sp1a-star hydraulic hand pump 10000psi rating w/buna seals
艾默生 VE3007 数量8台
40MM急停按钮800FM-LMP44MN3RX02 3个
MOTORTRONICS 软启动器XLD-550-P 数量:1台
iso dcb-03-4-3
Drehmo DMC 59-B3-120, IP67, momen 20-60Nm, 120rpm, 380V, 3P, 50Hz
AG360/I
AG300
KB11111631 DELTA II DERRICK2 MED-CE
M94120T211
AC350 15KN 180MM
AC3000/30
1329983 KIT 110118+1310308 UNI 6B HARN PT 1D+S/A.Y
PWS Emerson CT M701-05400270A10101AB100
SP2403
ASCO Valve 8497967.9151.02400 is out of production , alternative 8591147 9151 02400
ELOTECH 温控器R1020 SN.:9505-078 数量:5个
品牌:EVERHARd 型号:MH26070 KPG-230-1 数量:1
Parker 气动过滤器P32FB14ESMN 数量:46个
品牌:FITOK 型号:NFSS-MTB28-0-G 数量30
型号:MTB16-9W-G 数量15
HANOVIA PMD150C1/4TW
PMD32F1/8NW
PMD360L8/10NW
PMD200G4/6NW
品牌:tekpak 品名: tape feeder 型号:MF-214 数量:1件
Asco Numatics/Joucomatic EF8210G094 - 24 V DC
LENOX LASER 货号: NI-4-VCR-2-VS 1/4″镍限流垫片,250um
NI-4-VCR-2-VS-CAL-250:20
NI-4-VCR-2-VS-CAL-100:10
NI-4-VCR-2-VS-CAL-30:10
品牌santec 型号AC1011-DS086-VB 数量1个 名称 刀具补偿器
联轴器、力矩限制器、胀紧套、力矩转速测量仪、液压附件
vesta电磁阀常用型号:
压力传变送器 E+H,PMP131-A1B01A1Q,0-1.6bar
压力传变送器 E+H,PMP131-A1B01A1Q,0-2.5bar
温度传感器1*pt100 Temp:-50-400℃ NO.10JAD01123T-2 Type:100106 TN:90454057,品牌:JUMO 902103/20-402-1011-2-7-450-138/000,要求等级为A级,长度为450mm
光电开关VTE18-4P4240 6013263 DC10-30V Ia=100mA 1142 SICK VTE18-4P4240 6013263 DC10-30V Ia=100mA 1142 SICK
进口接近开关 NBB4-12GM50-E1-V1 配插头
温控表SR93-81-N-90-1000 SR93-8I-N-90-100Z
Schumacher M-DOT MDOT M DOT BBr3 model: MDIA-211 STC-50
Standard Microsystems ARCNET-PC 600WS ASSY 710.204 01 REV E
122416020 ASSY LOADER TUBE LH
122416030 ASSY LOADER TUBE RH
122416040 ASSY LOADER 2900 LH
122416050 ASSY LOADER 2900 RH
122416070 CAR BODY LOADER BASIC
122416110 ASSY VIBRATION ABSORBER
122416360 HOUSING SECOND MOTOR
122416390 COUPLING
122416450 HOLDER
122416700 ROD ANTI COLLISION
122416780 PLATE OPTO SENSORS
122416850 BODY SECOND CAR
122416890 END STOP SWITCH
122418020 ASSY PLATFORM SCL LH
122418030 ASSY PLATFORM-SCL RH
122418050 HOUSING WITH BAIL NUT
122418070 ASSY PLATFORM CANTILEVER
122418080 COUPLING (DRIVE)
122418120 HOUSING LH
122418220 ASSY PADDLEMOUNT SQ 52
122418430 PLATE TILT DRIVE
122418720 PLATE TILT RH
122418910 HOUSING TILT DRIVE RH
122419160 ASSY FOIL
122419310 EXCENTER SUPPORT
122419320 EXCENTRIC
122419570 PAD LONG PADDLE MOUNT
122419700 PAD PADDLE MOUNT
122419720 PLATE PADDLE MOUNT
122420380 GUIDING CABLE
122420390 GUIDING CABLE
122420880 ENDRING
122421020 ASSY LONGITUDINAL (1310)
122421280 CHANNEL LONG MECHANCAL
122421420 PIN LONG MECH 1310
122421540 BACKLASH GEAR PART 2
122421550 BACKLASH GEAR PART 1
122422350 GUIDING (R)
122422370 GUIDING (L)
122422500 CAR TRANSV MECH R
122422630 DOC TRANSVERS ACAMS
122422680 HOUSING TRANSV MECH
122422690 BUSHING
122422780 COUPLING TRANSV MECH
122423050 GUIDING BLOCK (L)
122423060 GUIDE BLOCK (R)
122423810 HOUSING
122423900 HOUSING
122424240 ASSY BRACKET CONNECTOR
122424430 HOUSING
122424760 HOUSING (R)
122424770 HOUSING (L)
122424800 FINGER PICK UP
122424820 FINGER PICK UP
122424950 COLLAR
122424970 BUSHING
122425030 PLATE REAR
122425110 HOUSING
122425210 DISC (L)
122425220 DISC (R)
122425240 DISC
122429030 PAD LONG
122460000 FILM OPER TUBE LOADER
122460010 FILM MAINT PANEL TUBE LOADER
122460020 FILM MAINT PANEL TM REPL. BY 200062-01
122460030 FILM MAINT PANEL TM
122460130 ASSY BOX LAMPS ON OFF
122466030 ASSY TLC 1 DUAL
122466040 ASSY TLC-2 DUAL
122466060 ASSY TLC-1 SINGLE
122466070 ASSY TLC-2 SINGLE
122468080 ASSY POWER SUPPLY TLC
122468110 CASE, POWER SUPPLY
122468120 PLATE OPER PANEL
122468130 BOX OPERATORS PANELS
122468350 BOX OPER PANELS
122468500 BOX CONTROL-MANUAL
122468510 ASSY TAR
122468530 CASE POWER SUPPLY TMC
122469000 ASSY DOOR INTERLOCK UNIT
122469010 ASSY DOOR INTERLOCK UNIT
122469020 ASSY DOOR INTERLOCK UNIT
122469030 ASSY DOOR INTERLOCK UNIT
123010110 ASSY CLOSING MPCVD/QZ MANCH
123010120 ASSY HEATSH.MPCVD QZ.MANCH
123010140 ASSY HEAT ELEM HOLDER
123010150 ASSY TUBE AD 210
123010160 ASSY HEATSHIELD 210 51/30
123010191 THERMO COUPLE TUBE
123010231 PLATE THERMO CENTRE
123011010 HEATEXCHANGER
123011020 ASSY HEATEXCHANGER
123011440 TUBE ADAPT 210
123011510 HEAT SHIELD ASK 210
123011520 HOLDER HEAT SHIELD 210
123011540 PLATE PROTECT FR 210
123011550 PLATE PROTECT BACK 210
123011560 SPACER 15/9-13 SS
123012010 BUSH HEATSH
123012080 BUSH CLOSING
123012170 HEAT SHIELD
123060001 ASSY TEMP CONTR
123061110 TUBE ADAPT 7,25 ID:110
123061280 HEATING ELEMENT 175
123061410 TUBE ADAPT LB ID:210
123061440 ASSY HEATING ELEMENT LT210
123061500 TUBE ADAPT LB ID:150
123061590 HEATING ELEMENT DFS 210 MT
123061660 TUBE ADAPT LB ID:175
123061710 HEATING ELEM 7,25 LB 1200
123061890 TUBE ADAPTOR 210
123061920 TUBE ADAPT LB ID:210
123061940 HEATING ELEMENT DFS 210 LT
123061980 HEATING ELEM 7,25 1300
123063016 PLATE MOUNT SCR-CONTR
123063050 ASSY POWER PACK DFS210
123063090 ASSY POWER SECTION 220VAC
123064250 ASSY CONN CAL TC 3P
123065063 CONTROL PANEL
123065080 ASSY PWR SUP --OBSOLETE
123067030 ASSY CJ BOX-4T-CR/AL
123067070 SPACER COLDJUNCT
123067101 PLATE TOP COLD JUNCT
123067110 ASSY CJ BOX-4T-PT/PTRH
123067120 BOX COLD JUNCT
123067150 ASSY COLD JUNCTION BOX
124011000 ASSY SUBFRAME SCAV 250
124011020 ASSY HEAT EXCHANGER
124011030 DOC HEATEXCHANGER 250
124011150 ASSY TUBE ADAP MRL 245
124011160 ASSY TUBE ADAPTOR 245
124011400 MANCHET QUARTZ
124011410 COLLAR SS
124011430 TUBE ADAPTOR 245
124061640 HEATING ELEMENT DFS 250 LT
124061650 HEATING ELEMENT DFS 250 HT
124061660 HEATING ELEMENT DFS 250 MT
124063010 ASSY PWR PLATE DFS 250
124063020 ASSY POWER PACK
124066000 SIC PANEL
124067000 ASSY COLDJ BOX PT/PTRH
130000035 ARM HORIZONTAL
130000078 ARM VERTICAL
130000086 BASE PLATE
130000116 TRIANGULAR PLATE
130000183 ISO 7379M5X6F9X6
130000191 FINGER
130000213 ROD
130000280 INSTL MECH TEST INLINE METR
130000299 INSTL ELEC TEST INLINE METR
130000337 O-RING
130000493 IMPROVED A412/PERSYS TORCH
130000604 ROD
130000752 ROD MOUNTING TEST KIT
130000779 QTZ BALLOON 90MM
130000787 QTZ BALLOON 90MM SINK
130001007 THERMOCOUPLE OTS
130001082 ANALOG OUTPUT CARD
130001104 COUNTER CARD
130001120 DIN41612B CON.
130001139 COLORED FLATABLE
130001155 MONITOR 171
130001325 THERMOCOUPLE OTS
130001368 HEATING WIRE 120V SQ0038
130001457 O-RING
130001503 O-RING 6,75X1,78
130001538 O-RING 5,23X2,62
130001546 O-RING 9,5X1,6
130001600 HANDLE
130001899 CELRUBBER SHEET 3MM
130001910 BUSH NYLON
130001929 BUSH MOUNT PACO
130001996 CALIBRATION ROD PACO
130002011 BOX CONN. PACO
130002062 FILTER GSG-V4-3-N
130002429 O-RING 18.72X2.62 KALREZ 6375
130002755 BASE PLATE
130002763 BASE PLATE
130002801 INJECTOR PART
130003085 SERVICEDOOR HOUSING
130003093 HANDLE SERVICEDOOR
130003247 DIFF.PRESS.CONTROL
130003433 ADJUSTING PLATE DOOR
130003506 BUSHING BUFFER ELEV
130003650 CONTROLLED AIR INTAKE REACTOR
130003727 ALUMINIUM SUSCEPTOR
130003964 ASSY END-EFF 242X2 CERX1.5
130004049 HEATING JACKET NO HEATER
130004154 G2RL
130004243 BUSHING BUFFER ELEV
130004332 ROCKET PORT SERIAL
130004405 INSUL HEAT INLET
130004421 DIST BLOCK TRANSP FRAME
130004510 CALMP PLATE MOTOR
130004626 QTZ MEAS TRANSITION PIECE
130004634 QTZ MEAS TRANSITION PIECE
130004820 O-RING KALREZ 4079 12.37X2.62
130004995 COOLPLATES SET TOP & BOTTOM
130005223 SERVICE DOOR HOUSING
130005231 HANDLE SERVICE DOOR
130005401 SINUS SPRING U-190-0113-S
130005827 HEATER IGNITION OTS 1200W
130005835 QTZ BALLOON OTS-DCE TC WELL
130005851 BLOCK CD
130005983 GEARHEAD GD32A
130005991 RE 40 MOTOR 150W
130006009 DIGITAL ENCODER HEDS
130006017 DISC INSULATION
130006033 CONV. 24V-12V
130006041 ROD THREADED M10X1
130006076 REPLACED BY 2214717-01
130006084 REPLACED BY 2214725-01
130006149 COUNTER
130006165 O-RING 253,37*7 WHITE VITON
130006440 POWER SOCKER 6P+SWNR24100153
130006491 o-ring 18*3 kalrez
130006505 o-ring 28*5 kalrez
130006599 INSULATION SHEET HEAT TAPS
130006602 ISOLATION PLATE FOR PWR TAP
130006653 BUSH DISTANCE
130006688 BUSH VALVE
130006777 RE 040 MOTOR 150W
130006785 GEARHEAD GP32A
130006793 DIGITAL ENCODER
130006807 QTZ DISK GAS TUBE
130006823 AMP 4 WAY-PLUG 848-852
130006831 QTZ INJECTOR
130006890 GREASE MINI GUN
130007161 ANALOGUE PRESS. TRANSMITTER
130007196 INSERT FOR PLASTIC SS405-170
130007218 ESLON COVER
130007390 QTZ PEN PROTECTION HT QUAKE
130007595 AL CARRIER SOL
130007684 O-RING 278,77X7 KALREZ 4079
130007951 IR PASS FILTER 093 D=27MM
130007978 CONDUIT 50 SMOOTH BORE IP65
130007994 EVAPORATOR QUALIFLOW
130008001 EVAPORATOR BRONKHORST
130008087 COIL TUBE TCU 0604B-1-26
130008141 O-RING 304,39x3,53 VITON
130008222 BNC 75 OHM 5M
130008249 HEATING RED 10X32 230V 100W
130008311 IR-LEDS SFH485P-1
130008346 IC MM74HCU04N
130008427 QUARTZ BALLJOINT 50/30
130008435 GAS DIV MOD. ELEVATED AREA'S
130008508 QTZ INJECTOR
130008516 QTZ INJECTOR
130008680 GALDEN SOLVENT
130008877 INLINE FILTER DFA 4201NIEY
130008923 ENRO4624
130008958 QTZ PIECES
130008974 BARATRON 621C-24898
130009113 SLIDER CSW18-60-2Z-U
130009164 HEAVY RIGID WHEEL
130009199 HOUSING
130009202 HEADER 40P N
130009210 HEADER 40P
130009407 FLOORPLATE FOR DRILLING
130009474 CILINDER CUJ SMC
130009679 GUIDE RAIL COVER
130009741 AL CARRIER 303/8mm
130009938 QTZ DOORPLATE-2
130010030 QTZ DOORPLATE
130010200 DC-DC CONY 24-5V 200MA
130010456 IC ZERO VOLTAGE SWITCH
130010510 IC OPTOCOUPLER LOW CURRENT
130010847 DC-DC CONV 24-5V 200MA
130010863 BATTERY HOLDER BE30
130010871 BATTERY 2/40HKM SLF
130010979 BUSH CD BOTTOM DIVIDER
130011088 GEDORE PIJPSLEUTEL 12/13
130011096 INSTEEK STEEKSLEUTEL 9 X 12
130011355 CAM PLATE CURVE MODIFIED
130011541 FINGER CLAMP
130011770 DMX-1 011-216
130011851 PLATE PROTECTION LIFTING TOOL
130012076 COUP CONTFL CPS 15/1 RND6 RND8
130012238 ROD
130223050 TUBE CFS EPI 15-2
140401013 TORCH INSIDE 1MM L:280
140401052 TORCH 5-12SLM
140401080 TORCH INSIDE 2,7 L=220
141600060 ASSY OTS SYSTEM RH SHORT
141600191 BASE PLATE
141600320 ASSY OTS ICC LH
141600330 ASSY OTS ICC RH
141600500 BASE PLATE LH
141600530 BASE PLATE RH
141600540 HEATSHIELD OTS
141600550 ADAPTOR PTFE
141600890 HOLDER UV SENSOR
141600900 PLATE REGULATOR UV
141600910 HOLDER COVER
141602021 TORCH OUTSIDE FEM 28/15
141602041 OUTSIDE TORCH MALE 29/15
141602060 TORCH OUTSIDE FEM 50/30
141602090 TUBE -S
141602110 BALLOON 20 slm
141602120 TORCH INS 10-20slm
141610002 THERMOCPL CR/AL L:260
141610030 THERMOCPL CR/AL L=210
141610070 THERMOCPL RH10% L:270
141610090 THERMOCPL RH10% L:410
141660140 ASSY REPLACED BY 2062682-01
141660150 ASSY UV SENSOR
141661250 ASSY MOUNT KIT FSL2126
141800100 CABINET
150915020 FLANGE ADAPT MALE EXH
151328000 THERMOCPL RH10% 3P L:800
166730001 ASSY CALIBRATOR LOW FLOW
166730100 PLATE DISTANCE
166731000 ASSY CALIBRATOR HIGH FLOW
240430014 BASEPLATE SS453-600
261201040 BOAT WAFER 100MM/171
261201060 BOAT WAFER WHEELED 3"/17
262316880 SLEEVE REDUCING
273010730 FILM OPER PANEL
273060070 ASSY KEYBOARD SERIAL
273060180 ASSY SATC 1 1DO ELCO
273060190 ASSY CONNECTOR PANEL
273060290 HOLDER BATTERY
273060370 ASSY CAGE SATC
273060380 ASSY D-CONN PANEL
273060580 ASSY KEYBOARD MARQUAD
273100310 ASSY CONTR ICC SV3C
280812030 ASSY BYPASS 2
290113460 SPRING EL DOOR
290213460 SPRING EL DOOR
290213510 SCAVENGER FRAME 210
290213520 COUPLING EL DOOR
290213560 BAR EL DOOR
290502001 ASSY OTS SECTION 2B (LH)
290502007 ASSY OTS SEC 2G RH
296350281 GAS SCHEMA ANNEAL
296352543 GAS SCH ANNEAL + H2O BUBBLER
320600030 TRAFO RING
320600120 TRANSFORMER DFS 210
320600230 TRANSFORMER 2.5-5V.3A
320900050 O-RING 205*15 VITON
320900060 O-RING 240 x 15 VITON
320900070 O-RING 225 * 15 VITON
321100060 ASSY HEATSINK PWR-PACK
321262640 REPL. BY 2098350-01
332603000 ASY LTO TUBE 152DIA *2275LG
332703010 TUBE CFS OD: 173*2300
332703081 TUBE CFS 211/203
332703120 TUBE CFS OD245 X 2340 CYL
332703150 LINER CFS ID 180 IN ID 200
332703320 LINER CFS ID:180 LOWER
335001230 CARRIER DOPED SYST. SCL
335003380 PADDLE CRYSTAR RC30906
335011140 CORRECTING BLOCK
335011180 CORRECTING SCREW
335011390 FLG FRE 210 DS NH
335011830 FL FR210 TEOS
335012470 INJECTOR OUTSIDE
335012670 INJECTOR INSIDE QZ
335012790 FLANGE FR 210
335012820 SS INJECTOR INNER
335012860 BOAT WAFER 100MM LTO
335012910 FLG FR 210 ES WC LH
335012920 FLG FR 210 ES WC RH
335013130 ASSY PLATE MOUNT DOOR
335013170 ASSY PLATE DOOR MOUNT
335013240 ROD CONNECTION
335013320 FLANGE FRONT
335013350 HEATSH ULTRATORR BRIDGE
335013390 ASSY MECHANISM AUTO DOOR
335013640 ASSY FLANGE FRONT 210 RH
335013650 FIXING PLATE EL. DOOR MECH.
335013680 CAM WHEEL EL. DOOR MECH.
335013690 CAM EL. DOOR MECH.
335013780 ASSY DOOR AUTO 210 NH
335013800 ASY FLANGE B 210 DS WC
335013810 FLANGE FR 210 DS 3/8WC
335013820 FLG FR 210 ES WC RH
335013830 FLANGE BACK
335013880 FL FR210 TEOS
335013890 HEATSHIELD
335013910 BRACK DOORSWITCH
335013950 ASSY FL B 210 END SIDEWC ST
335013960 BRACK DOORSWITCH
335013980 ASSY FLANGE FRONT 210 ES
335014040 ASSY FLANGE FR DS 3/8 LH
335014060 ASY-FLG FR 210 ES WC
335014090 ASSY FLANGE FR DS NH
335014160 ASY FLG FR 210 ES WC RH
335014230 ASY FLG FR 210 ES WC LH
335014270 ASSY FLG END210/65 T+I
335014280 ASSY PLATE END 210/65 TI
335014370 ASSY WATER PARTS SCAV.
335015090 FLANGE BK 210 ds WC
335016160 INSTRUMENT PANEL
335016190 GASBOX
335016300 FLANGE 150 X 60
335040030 ASSY PNEUm BOX
335040040 BOX PNEUM
335068170 ASSY EMO SWITCH
335069150 ASY MAINTENANCE PANEL
335085090 ASY FAST PUMP VALVE BELLOW
335085150 ASSY WATERPARTS END
335086100 ASSY SWITCH FLOW 5 SLM
335086120 ASSY DOOR SWITCH GASBOX
335086150 ASSY ROTAMETER 0,5-10 LPM
335086180 ASSY HEAT TAPE 1/2" (2 METER)
335110990 BOX FILTER
335112210 COLLAR EMO SWITCH
335990630 ASSY SLOW PUMP VALVE
336004000 TUBE VENT CFS DIFF
336011600 ROD TC CONN 3P INSIDE
336012030 FLANGE CYLINDER
336012070 ROD LINKAGE
336012080 ROD LINKAGE
336012360 HEATSHIELD
336012370 HEATSHIELD DOOR 245
336012420 ASSY AUTO DOOR MECH250/R
336012430 RING PTFE 245
336012430 ASSY PNEUMATIC AUTO DOOR
336012710 HEATSHIELD O-RING 210
336012770 HEATSH ES/DS 210 ULTRATORR
336012890 EXCENTER AUTO DOOR
336013600 ROD
336014460 ASSY SCREW HEX M5 DRILLED THR
336014490 CENTER DOOR
336022030 TUBE ADAPT 245
336033070 BOX FILTER
336064060 ASSY LOCKING MECHANISM
336064810 BRACK DOOR INTERL
336210160 BRACK PSV314
336212080 FLANGE BACK 245R
336222090 TUBE ADAPTER EXC SCAV
336233230 BAR ANGLE
336233470 BUBBLER DRAIN
340102010 ASSY PLASMA DOOR
340102030 ASSY RF FEED-THROUGH DOOR
340102031 FLANGE FRONT
340102040 ASSY DOOR MOUNTING PLATE
340102120 QUARTS MANCHET 170 MM
340102230 ASSY CONN DOOR/PRESS TRANSDUCE
340102260 PLATE RETAINER
340102280 ASSY QZ MANCHET MPCVD210
340102290 PLATE DOOR MOUNTING
340102300 ASSY QZ MANCHET MPCVD210
340102370 FLANGE BACK 200/210
340102410 INSULATOR CFS PEVCD
340103060 TUBE CFS 210/200 L=1415
340103080 TUBE CFS 170/180
340103110 TUBE CFS 230/220 L=1415
340103120 LINER CFS 206/200 L=1415
340105060 SLIDE DOOR STACK
340107310 SPACER CERAMIC
340107480 SLIDE WAFERBOAT 100
340107760 SPACER CONTACT
340107780 INSULATOR RF LOWER PART
340107790 INSULATOR RF UPPER PART
340107810 WAFERPLATE TOP
340107820 WAFERPLATE BOTTOM
340108020 SPACER BLOCK CONTACT
340108460 FIXATION PIN
340108550 CONTACTOR RH
340108560 CONTACTOR LEFT, NICKEL
340108690 ROD CONTACT TOP
340108700 ROD CONTACT BOTTOM
340108870 ROD CONTACT TOP 200
340108880 ROD CONTACT BOTTOM 200
340130013 BOX GAS PANEL
340130050 GAS PANEL GASKET ORIFICE
340162052 HOLDER SCR-CONTR
340180250 FLANGE BLOWER NW65
340180360 FLANGE RED. NW50/NW65LF
340180400 FLANGE WELD NW65 LF
340180430 FLNG.MKS.THR.WITHOUT GR
340180440 FLANGE NW65 MKS WITH GR
340316080 HEAT SHIELD
340402000 FLANGE FRONT
340402230 SPACER CYLINDER
340410670 BOX CAL. TC. CONNECTORS
340416340 BAR GUIDE
340418010 CARRIER TUBE
340440050 BOX PNEUMATIC
340462010 BOX TEMP CONTR
340480010 FLANGE WELD BLOWER NW-40
340480020 FLANGE WELD BLOWER NW-50
340517680 HOOD LIGHT ADD HOR FLOW
340518010 BASE PLATE
340518060 PLATE WAFERBOAT 150 MM
340518320 PLATE DISC BOAT
500600005 REPLACED BY 830020217
529102100 INSTALLATION BELL
532810020 PWBA VAPORIZER CONTR.
535810010 PWBA FLOWCONTR.DUAL
535830010 PWBA FLOW CONTROLLER.
535830090 PWBA MOTHER ROB
535830130 PWBA ADAPTOR ASM-FC
580210020 ASSY VALVE-2
580210030 ASSY VALVE-3
580210040 ASSY VALVE-4
580210220 REPLACED BY 580210020.00
580210300 ASSY HEATER
580510010 ASSY VALVE-8
600166120 INNER VALVE 3/8"
628050110 ASSY MFC-261 VCR 1/4"
628051010 ASSY MFC-261 SWAGE
630010111 PWBA RELAY + 15V
630010240 PWBA AUT ZERO CIRC
630010250 PWBA DOORINTERLOCK
630010290 PWBA DRIVER
630010400 PWBA BARATRON
630030050 PWBA ELCO
630030080 PWBA COMPARATOR
630030090 PWBA SIGN DISTR SATC
630030100 PWBA GENERAL I/O
630030120 PWBA RELAY-DISPLAY
630030150 PWBA RATIO
630030170 PWBA DISPLAY DRIVER
630030180 ASSY PCB BARATRON BOARD
630030190 PWBA SIGN DISTR
630030200 PWBA FLOW-METER
630030210 PWBA VALVE DRIVER
630030240 PWBA MOTHER DOOR-INT
630030270 PWBA SIGNALDIST
630030360 ASSY PWBA FLAMEDET. 220V OTS
630030440 PWBA FURN NONE DIODES
631110040 PWBA POWER +/-15V/1A
631110050 PWBA POWER +/- 15V
631110071 PWBA POWER SUPPLY
631110080 PWBA POWER SUPPLY
631110081 PWBA POWER SUPPLY
631210040 PWBA CJB CONTR
631230013 PWBA TEMP CONTR. END
631230023 PWBA TEMP READOUT
631230031 PWBA TEMP.POWER SUPL.
631230043 PWBA MOTHER TEMPCONT
631230071 PWBA SELECT SWITCH-1
631230081 PWBA SELECT SWITCH-2
631230090 PWBA SCR CONTR MK2
631230103 PWBA TEMP CONTR.CENT
631230111 PWBA OVERHEAT PROT AMPL
631230120 Repl. by 631230151.00
631230140 PWBA SCR CONTR 0-5V
631230151 PWBA OVERHEAT MOTHER
631230220 PWBA ANALOG IN
631230230 PWBA THYRIST
631230260 PWBA SCR CONTR 0-20MA
631410070 PWBA TORCH SAFETY
632010250 Door Interlock PCB
632610010 PWBA LOGIC
632610021 PWBA HEATER CONTR. CJB
632610040 PWBA LOADER POWER
632610051 PWBA LOADER CONTROL
632610110 PWBA LOADER MOTOR CONTR
632610120 PWBA LOAD CONTR
632610150 PWBA INTERF -X TLC
632610160 PWBA INTERF PHI + Z TLC
632610170 PWBA MOTOR DRIVE TLC
632610180 PWBA PWR MOT DRIVE TLC
632610190 PWBA FINGER DRIVE
632610200 PWBA AI-CONNECTION
632610210 PWBA LOADING TUBE
632620014 PWBA TC MUX D/A
632620022 PWBA POWER DC/DC
632620060 REPL. BY 2061554-22
632630000 PWBA KEYBOARD SATC-1/BP
632630010 PWBA KEYBOARD ENCODER
632630100 PWBA KEYBOARD SATC-1
632630120 PWBA KEYB PNL OPER TLC
632630130 PWBA CONTROL LOGIC TLC
632630140 PWBA KEYBOARD
632630170 PWBA BACKPANEL TLC
632630180 PWBA MOTHERBOARD TLC (EUROCARD)
632630190 PWBA KEYB PNL MAN TLC
632630200 PWBA EXORCISOR TLC
632630210 PWBA EXORCISOR TMC
632630220 PWBA KEYB PNL SATC-2/PMU
632630240 PWBA KEYB PNL MAN TMC
632630250 PWBA SCL CONNECTOR
632630270 PWBA SENSOR
632630280 PWBA BACKPANEL TMC
632630290 PWBA FD MOTHER
632710040 PWBA DISPLAY
632710070 PWBA INTERF SATC 1-2
632720010 PWBA MPU MICON-3
632720021 PWBA DISPLAY DRIVER
632720052 PWBA ANALOG IN/OUT
632720061 PWBA DIG IN/OUT
632720081 REPL.03-900687D02
632720091 PWBA MUX D/A
632720100 PWBA A/D BOARD
632720110 PWBA VIDEO
632720140 PWBA DIG I/O MK2
632720170 PWBA AUX-MEM + TC INPUT
632720190 PWBA MEM RAM/ROM 64K
632720220 PWBA CPU SATC 1
632720280 PWBA DIG I/O#2 ASM USA
632720300 PWBA MEM RAM/ROM 256
632720310 PWBA MEM RAM/ROM 128
632720320 PWBA ANALOG I/O
632720340 PWBA CPU 68008 (For TLC-2)
632720350 PWBA CPU 68008 (also for TLC-2)
632720360 PWBA CPU TLC-1
632720380 PWBA LABNET SATC
632720400 PWBA MEMRA/RO S/ATC2/PMU
632720410 REPLACED BY 2061554-21
632720430 PWBA DIG I/O MK2 2ND
632720440 PWBA DIG I/O MK2 3RD
632720460 PWBA ANALOG I/O 2ND
632720470 PWBA MEM RAM/ROM (256k ???)
632720480 PWBA MEM 512K
632720490 PWBA ICCSV-3
632720500 PWBA MEM ICC SV3C
632720510 PWBA SERIAL I/O ICCSV3C
632720520 PWBA EPDT ADAPTER
632720530 PWBA COMMS ICCSV3C
632730010 PWBA SYST INTERFACE
632730032 PWBA MOTHER MICON-3
632730072 PWBA MOTHER ICC/SATC/PMU
632730111 PWBA CASS INTERF
632730130 PWBA PFD+BC BOARD
632730160 PWBA KEYBOARD + PRT INTERF
632730170 PWBA CASS INTERF
632730230 PWBA BACK PANEL
632730240 PWBA RS232 DISTR
632730250 PWBA DOOR INTERLOCK
632730260 PWBA CASS INT SATC-2
632730270 PWBA SENSOR
632730290 PWBA CASS INTERF SATC
633110050 PWBA SUM AMPL BRD SIT-1
633130010 PWBA CONN TO TERMIN
633230020 PWBA RELAY-2
633430020 PWBA READOUT DVM
633430030 PWBA INTERF GAS
633430040 PWBA RF-GEN CONN
633430060 PWBA TRIAC CONTR 0-20MA
633430100 PWBA PLASMA SD
633430110 PWBA GAS READOUT
633430140 PWBA TRIAC CONTR 0-5V
800100082 REPLACED BY 808033905
800100120 HANDLE DESTACO 205U
800100195 ADHESIVE PAL/PROM 26*6,4
800100196 ADHESIVE SAFE SYM 74*148
800100197 ADHESIVE SAFE SYM 37*74
800100198 ADHESIVE SAFE SYM 25*52
800100400 FLANGE 150*45
800100500 BALL SS 3/32"
800100501 BALL SS-1/8"
800100504 BALL SS-3/8"
800100507 BALL 8MM
800100520 REPLACED BY 830032045
800100615 COUPLING OD:25
800111203 WATER FLOW INDICATOR
800200510 BULKH UNION B-400-61
800200602 BULKHEAD SCK PK3
800201000 FILTER 6F-15
800201010 BULKH UNION B-600-61
800202169 REPLACED BY 800202359
800210061 FILTER TEM-711 1/4-SWAGELOK
800210062 FILTER TEM-715 VCR/MALE
800210063 FILTER TEM-8715-6 VCR/MALE
800210064 FILTER WG2F-06WR1 1/4VCR
800210066 FILTER WG2F36WR1 3/8VCR
800210067 FILTER WG2F06WR1 1/4VCR
800210070 FILTER INLINE WG2F-T1-RR2
800210072 FILTER WG2F06WR1 1/4VCR
800210073 FILTER WG2F-36WR1 3/8VCR
800210931 FILTER DM1970 3/8-SWAG
800210932 FILTER 3/8 VCR (PALL)
800211000 FILTERNUPRO SS-6F-15
800211196 REPLACED BY 800211208 SS8VCR1
800211207 BULKH UNION SS-8-VCR-61
800211960 FILTER 6164T4 1/4 -SWAG
800211984 REDUCER SS-400-R-8
800212050 BULKH REDUCER SS-400-R1-4
800212232 BULKH SS-8-VCR-A1-600
800212571 COUPL SS-4-VCO-1
800212578 COUPL SS-6-VCO-1
800212611 BULKH SS-4-VCR-A1-400
800212640 GASKET SS-8-VCR-2-BL
800212665 GASKETBL 1/4" 4GAP-316-9
800400065 TUBE SS OD:20 ID:16
800400071 TUBE SS 6MM X1
800400260 DRAWER 350 JRNG
800400548 FILTER CF40-65
800400550 CARTRIDGE OILFILTER
800400563 FLANGE WELD NW10 86840
800400576 CHASSIS 19" VERO SET
800400594 FLANGE WELD NW40 L:20
800400599 ELBOW NW40 88464
800400603 RADIATOR 4.8-26.5 NCI
800400604 TUBE SS OD:44.5 ID:40.5
800400626 RADIATOR TC4.3-2,25-185-NC-1
800400706 WHEEL ZWEN 100*70 DIA 65
800400707 WHEEL BOK 100*70 DIA 65
800400710 FLANGE WELD NW50 86846
800400725 HEATSINK WA530-0
800400726 MONITOR BEZELS 12" 20121
800400740 RADIATOR Z8.2-2.25/98
800400747 RADIATOR Z3.3-2.25-165-N
800400772 TUBE SS316 TI 154 x 2
800400789 ELBOW NW50 88465
800400807 FLANGE WELD NW16 86841
800400811 CENTRE RING KF 16/10 88356
800400839 FLANGE WELD NW65
800400870 FLANGE WELD NW16 86632
800400894 GUIDE LOCK (H2-507)
800400900 TUBE SS OD:76.1 ID:72.1
800400923 FLANGE WELD 40KF L=40
800400928 FLANGE WELD 16KF L=40
800500073 CASSETTE MGI
800500119 PADDLE CANTILEVER
800500126 PADDLE CRYSTAR (RC30906)
800500132 PADDLE CRYSTAR 141 LONG
800500191 TUBE 1/4 TEFLON FEP
800500193 TUBE 3/8 TEFLON
800500196 CHECK VALVE TEFLON 0.25
800500249 O-RING 240.67*5.33 VITON
800500400 QUARTZ HOSE ID 30MM
800500560 O-RING 20.30*2.62 HV-VITON
800500561 O-RING 208.92*5.33 VITON
800500571 BELT 25T5-1425
800500572 BELT TIMING 16T5-455
800500573 BELT TIMING 10T5-780
800500574 BELT 1245-3M-9
800500619 FILTER AIR VILEDEON
800500651 FILTER LFB 1525*610*66
800500652 FILTER CLS100 3401-64
800500654 FILTER CLS10 915*610
800500656 FILTER CLS10 762*610
800500658 FILTER CLS100 3401-63
800500672 FILTER PATRONE MECH-C70
800500678 FILTER PATRONE COMBI OIL
800500720 O-RING 164.47*5.33 VITON
800500730 O-RING 5.28*1.78 VITON
800500764 O-RING 15.55*2.62 VITON
800500778 O-RING 17*4
800500782 TUBE PTFE 3/8*105
800500792 O-RING 25*5 VITON
800500793 O-RING 105*15 VITON
800500794 O-RING 139.07*5.33 VITON
800500800 O-RING NW25
800500801 O-RING 42*5 VITON-HV
800500807 TEE UNION 1/4
800500810 REPLACED BY 800500191
800500811 O-RING 28.25*2.62
800500816 O-RING 140*15 VITON
800500828 O-RING 55*5 VITON-HV
800500829 O-RING 158.12*5.33 HV-VITON
800500837 O-RING 227.97*5.33 VITON
800500873 O-RING 189.87*5.33 VITON
800500876 O-RING 42.52*2.62 VITON
800500895 BELT T5-185-10
800500900 O-RING 158.12*7 VITON-HV
800500903 O-RING 170*15 VITON
800500941 ISOLATION SEMPATAP
800500944 O-RING 69.44*3.53 VITON
800500946 O-RING 85.32*3.53 VITON
800500952 QUARTZ HOSE ID 60MM
800500965 REPLACED BY 808005480
800500968 O-RING 90*3 VITON
800500971 CERAFIBER VEZELS: 520
800500999 FILTER LFB 762*1220*69
800810572 FLOWM 1350 4-65/GLAS
800810573 FLOWM 1350 6-65/CARB
800810770 REPLACED BY 808015540
800810821 PRESS REGULATOR BSI NR2
800810837 TRAP WATERCOOLED 50KF
800900420 BUZZER SC628
800900421 BUZZER 2322-2-2 PR/M
800900422 BUZZER sonitron SCI535B1
800900423 BUZZER KINGSTATE KPE-520
800901570 BLOWER AXIAL TA 450/220V
800901572 BLOWER AXIAL;W2E 1/220V
800901573 BLOWER CEN. G2E160-AD010
800901574 BLOWER
800902130 RECTIFIER PA40
800902676 TEMP CONTR SR-10
800902688 RECEPTABLE DISTRIBUTER
800903200 BLOWER D670/E350-4
800903207 BLOWER SZA 11-315-4
800903450 GUIDE PCB
800904243 PWBA EXORBUS-LABNET
800904244 PWBA LABNET VME
800904246 PWBA 8RELAYS *2*ALT
800904249 CONTROL OMTI-DATA 5400
800904250 FLOPPYDRIVE 5 25" SINGLE
800904258 PSU FLOPPY
800904259 PWBA SYSTEM FLOPPY
800904420 CONTR.THROTTLE VALVE 152E RO
800904511 TRAP WATERCOOLED NW65
800904602 PWBA CPU VME CC73 10MC
800904603 PWBA DISK INTERF CC74C
800904604 PWBA MEM 512K VME CC-69
800904605 BLOWER UNIT 220V 19"
800904612 PWBA MEM 2MB VME CC87
800904613 PWBA CC82 8* RS232
800904618 MODULE AMPL BN6429
800904620 PWBA UP-INTERF BN2333
800904621 PWBA COUNTER BN2334
800904622 PWBA COMP BN2335
800904623 Power Supply 12V
800904625 Reference PCB
800904626 Preset PCB
800904634 PWBA 8CH I/O CMS-965OAS
800904635 PWBA MM PROC 9639
800904636 PWBA HOST ADAPTER
800904655 TRANSDUCER PRESS 10T 16KF
800904670 BRACKET FOR ASCO NR93200
800904677 CASSETTE RECORDER MDCR
800904678 CASSETTES FOR MDCR
800904683 THERMOCOUPLE PT 100-1A
800904687 BLOWER CONTROLLER (TRIAC)
800904695 TRANSDUCER PRESS 10T
800904696 TRANSDUCER PRESS 1000T
800904778 TRANSDUCER PRESS 1T 16KF
800904950 READ OUT ANALOGIC 5DVC
800904953 BATTERY 9V 110MAH DEAC
800904972 HEAT TAPE MOUNT-KIT
800904994 HEATER HO-5-13
800905030 BATTERY 12V 1AH DEAC
800905077 REPLACED BY 808054427
800905095 BLOWER AWE/250-4
800905103 TOUCH SCREEN COLOUR CRT
800905123 TRIAC BT139-600V
800905134 IC LM224J OP-AMP
800905159 REPLACED BY 2627159-01
800905179 DFS TUBING 1.0 M
800905180 HEATER B1710 PALAPL500W
800905225 FILTER MAINS FN-332/1 230V
800905255 IC M 2716-1-F-1
800905276 TRAFO 2X15V FL28/15
800905295 BLOWER AQA-11-200-2E 1/220/50
800905309 REPLACED BY 2122715-01
800905352 PSU +24VDC
800905368 TRAFO SHAFE.+/-9V3,5VA
800905400 PSU KHSF172-4X
800905422 REPL BY 800904420
800905453 TRANSFORMER POWER 220V/2500
800905455 BATTERY 6V NP-1,2/6V
800905472 REPLACED BY 808016237
800905525 TUBE VAC.TB4/1250 RF GEN
800905530 PWBA DIGITAL OUTPUT
800905579 TRIAC BTX94-800J
800905629 BATTERY 12V NP-2.6/12V
800905692 EXTENDER BOARD
800905779 TRANSDUCER PRESS 10 PSIG
800905796 THERMOSTAT NC 55'C OPEN
800905802 REAL-TIME CLOCK MODULE
800905806 MONITOR 9" HITACHI
800905887 TRIAC T4012MK10A-800V 1AA5
800905925 HOLDER LAMP (BA9S/FIGR)
800905931 IC AD590-JF (CERAMIC)
800905942 HEATING ELEM HI-DE PECVD
800905956 KEYBOARD BK670
800905964 HEATING ELEMENT 200/206
800905966 CONTROLLER SPEED 3-PHASE
800905969 KEYBOARD 701 (MARQUARD)
800905970 PSU 24V/2.1 A
800905984 PSU 5V/2.1A
800905999 THERMOSTAT NC 125'C OPEN
800940742 PRESS TRANS 100 Torr
808000012 REPLACED BY 808071155
808000039 CIL.DNN-32-1050-PPV-A
808000055 CASSETTE SIC 150 ACAMS
808000071 CARRIER SCL 6 CASS 180 SIC
808000098 TUBE SIC 235*2450 2*87
808000136 TRAFO 220/110 VOLT5
808001388 PSU KHSC80-42
808001485 FILTER PARTICLE-300 TEOS
808001620 BUBBLER GLASS 1500MLTEOS
808002112 ROD THREADED M12 DIN 976
808002341 BNC CONN CRIMP 75E
808002589 PADDLE CRYSTAR DFR
808002783 PSU VME-SYSTEM
808002813 FILTER PARTICLE 140TEOS
808002821 SUPERSEDED BY 808022806
808003232 PWBA HDBL II
808003275 BOX PIC KGT2215
808003364 REPLACED BY 808036130
808003542 PWBA VME (CPU 68020+4MB)
808003771 BOTTLE GLASS 1L
808003917 O-RING 319.3*5.7 VITON-HV
808003968 BUBBLER GLASS-400ML
808004018 REPLACED BY 830030786
808004034 TRAP PARTICLE NW 80 LF
808004123 FILTER PATRONE MECH OIL
808005138 FLANGE WELD 25KF L=20
808005162 TRANSDUCER PRESS 10 mBAR
808005189 O-RING 506.86*7 VITON-HV
808005200 O-RING 532.26*7 VITON-HV
808005278 O-RING 107.54*3.53 VITON-HV
808005715 PWBA CPU
808005731 PWBA FLOPPY DRIVE CONTR
808005766 PWBA RS-232 2-PORTS
808005839 PWBA SEKO TOL-2
808005855 CAN
808005871 PADDLE VAC 125MM
808005898 BELT TIMING
808005901 PWBA CPU DARLFOUR
808005928 PWBA CPU MC100
808005936 PWBA I/O 2.5MHZ
808005944 PWBA I/O 5.0MHZ
808005952 PWBA SERVO
808005960 PWBA SERVO
808005979 PWBA SERVO
808005987 PWBA SERVO
808005995 BRUSH SERVO-MOTOR
808006002 BRUSH SERVO-MOTOR
808006010 BRUSH SERVO-MOTOR
808006096 GASKET BASE-UPPER,
808006118 GASKET BOTTOM COVER-LG
808006126 GASKET BOTTOM COVER-MED
808006134 GASKET BOTTOM COVER-SM
808006142 GASKET BOTTOM COVER-SQ
808006150 GASKET HOUSING
808006169 GASKET HOUSING COVER
808006177 GASKET HOUSING PLATE
808006185 GASKET HOUSING PLATE
808006193 GASKET FRONT COVER
808006215 GASKET MOTOR COVER
808006223 GASKET SIDE COVER
808006231 GASKET SIDE COVER
808006258 GASKET SIDE COVER
808006312 O-RING (0501A)
808006347 O-RING (0561A)
808006479 GASDET.METER FL30C2
808006487 GASDET.HEAD 980 E
808006967 PADDLE SIC N2 CAS
808007041 REPLACED BY 830037438
808007106 REPLACED BY 808071312
808007203 FLOPPY STATION 3,5"
808007343 O-RING 56.75*3.53 VITON
808007475 O-RING 59,92*3,53 AS 229
808007483 O-RING 177.4*3,53 VITON
808007491 O-RING 152*3.53 VITON-HV
808007785 MOTOR GM9413 127,7:1
808007807 GEARMOTOR 426:GM 9413
808007815 REPLACED BY: 2540665-02
808007955 GEARMOTOR+TACHO+REM
808008072 SUPERSEDED BY 2621134-01
808008579 TRAFO RING 2*35V-750VA
808008609 RECTIFIER BRIDGE BYW 64
808008679 POWER SUPPLY 2*12-15V2.5
808008692 GUIDE PWBA 160MM
808008943 POWER SUPPLY 5-6V 6A
808008986 PWBA FILTER GESICU-2A
808009087 POWER SUPPLY 2*15V/1.1A
808009737 PWBA RSDB
808010883 O-RING 123.42*3.53 VITON-HV
808010956 PWBA MOTHERB AMP RACK
808011030 PRISMRIGHT ANGLE 10*10*10
808011197 O-RING 354.97*7 VITON-HV
808011219 O-RING 443.26*7 VITON-HV
808011235 O-RING 367.67*7 VITON-HV
808011251 O-RING 354.97*5.33 VITON-HV
808011278 REPLACED BY 808017519
808011308 O-RING 430.66*5.33 VITON-HV
808011340 O-RING 21*2 VITON-HV
808011669 MOTOR+GEAR+TACHO+BREAK
808011936 INTERFACE 34P FLATCBL RAIL
808011987 PSV 3/8 NUPRO SW MONEL
808012011 IC 74LS244N 8-BIT BUFFER
808012533 O-RING 164,70*3,53 VITON-HV
808013661 O-RING 15.47*3.53 VITON-HV
808013823 O-RING 329.57*7 VITON-HV
808013912 O-RING 28*2 VITON-HV
808013998 O-RING 81.92*5.33 VITON-HV
808014188 O-RING 291.47*7 VITON-HV
808014315 JACK LIFT JSP5
808014464 REPLACED BY 808034464
808014633 O-RING 18*5 16KF VITON-HV
808014838 O-RING 430.66*7 VITON-HV
808014919 O-RING 415*5 VITON
808015008 IC TL071CP AMP FET IN
808015249 REPLACED BY 830053883
808015451 FILTER SS-8F-60 + SS-8F-K4-90
808015486 RED NW25XNW16 FLG
808015508 PSU 24V 2.5A
808015516 COLLAR
808015524 BUBBLER GLASS 1500ML
808015893 PRESS SWITCH VCR/100
808016001 IC MCT6/TLP504A OPTO-CPL
808016083 REPL. BY 808027263
808016369 BLOWER RADIAL DWRG210LA4
808016466 FILTER SGLF 6101 VM4
808016474 FILTER SGLF 6101 VM6
808016512 FILTER GLF-PF-3000-VM4
808016598 BUBBLER QTZ 1500 CC
808016709 HEATER OTS 500W 42 VAC
808016733 REPL. BY 800211584
808017021 IC 27256-250nsec
808017047 IC 27C512-25
808017233 CODING DIGITS 1-10
808017292 POWER SUPPLY 24/24/12/5V
808017411 WHEEL SWIVEL H=65
808017497 PWBA ARCNET CC121 FH
808017586 TRAFO 127V/220V/380V/440
808017993 HOOD CHASS 24P/16A
808018116 TCU-100 0/45C 110VAC
808018159 PWBA ARCNET CC121 BH
808018175 RACK 19" VME CCRP2131
808018183 POWERSUPPLY VME003 220V
808018191 PWBA CC112 68030 PROC
808018205 PWBA CC132 SYS CONTR 112
808018213 POWERSUPPLY VME003 110V
808018221 PWBA CC117 I/O EXT. M
808018248 PWBA 1/170 HD + FD UN
808018256 PWBA CC99 EXT. MODULE
808018264 PWBA CC122 EXT.MOD 2*BNC
808018272 BLOWER UNIT 220V 2H
808018280 BLOWER UNIT 110V
808018299 PWBA CC98H-200
808018302 PWBA CC147 EXT MOD CC
808018329 PWBA CC146 DAISY-CHAI
808018477 TRIAC 800/50A
808018604 O-RING 18.72*2.62 VITON
808018639 O-RING 29.52*5.33 KALREZ
808018698 O-RING 221.62*5.33 VITON
808018795 MOTOR+GEAR+TACHO
808019023 O-RING 494*7 VITON
808019074 BOAT 125 PG/SCL/BTM/PWR
808019139 O-RING 63.09*3.53 VITON
808019147 O-RING 126.60*3.53 VITON
808019163 O-RING 52.39*3.53 VITON-HV
808019228 SNUBBER 160S AIRPOT
808019236 O-RING 148.82*353 VITON
808019252 BUSHING PAF 25115 P10
808019333 THERMOCPL 5P CALIBRATION
808019392 O-RING 33*2.5 KALREZ
808019406 O-RING 21.3*2.4 KALREZ
808019414 O-RING 278.99*3.53 VITON
808019422 O-RING 34.29*5.33 VITON
808019430 O-RING 329.57*5.33 VITON
808019442 O-RING 34.29*5.33 VITON
808019546 CASS SIC 100 SEMI
808019554 PADDLE SIC N2 CAS DFR SP
808019562 BLOWER G2E-180-AA03-08 replaced by: G2E180-EH03-20
808020218 INTERFACE 9P SUB-D-PIN RAIL
808020226 O-RING 40.64*5.33 KALREZ
808020420 REPLACED BY 830030840
808020773 O-RING 23.39*3.53 VITON
808020978 PSU +5/+15V-75W
808021206 MOTOR+GEAR+TACHO 2SP
808021338 REPLACED BY 830030794
808021346 TRANSDUCER PRESS 1000T VCR
808021354 REPLACED BY 830030816
808021362 REPLACED BY 830030832
808021729 FILTER WG2F32PS1
808021885 MOTOR LINEAR
808022369 PWBA CC93FH-1/340 MB
808022385 PWBA CC98-TH 150/200
808022717 BUBBLER GLASS-400ML
808024000 CIRC.BREAK C125N-3P-25A
808024019 CIRC.BREAK C125N-3P-40A
808024077 INSERT SS-405-2
808024078 PWBA CONT AMP MOD 2 AXIS
808024094 PWBA POW AMP MOD 2 AXIS
808024132 O-RING 40.87*3.53 KALREZ
808024205 ATCS-15-HT 220V TEMP CONTR
808024485 POWER SUPPLY 5V/40A +-12
808024507 CASS.50*100MM CONTIGUOUS
808024515 CASS.50*125MM CONTIGUOUS
808024523 CASS.50*150MM CONTIGUOUS
808024620 O-RING 23.39*3.53 VITON-HV
808025163 REPLACED BY 830030859
808025501 DIAL H-507-DA
808025945 PSU +5/+12/-12 19"
808025953 PSU 24V 19"
808026828 RF-GEN PDP3500 450KHZ
808026836 TRAFO 2*12V AUTO
808027174 O-RING 380.59*3.53 VITON-HV
808027182 O-RING 430.66*5.33 VITON
808027220 THERMOCPL 5P CALIBR ELBOW
808027352 O-RING 342.27*7 VITON-HV
808027786 REPL. BY 808027794
808027867 AT-SX-386 ARCNET
808027972 Repl.by 808030280
808027999 PWBA CC-98-H100
808028006 PSU 230/24V DC 2A RAILMOUNT
808028014 PSU 15V 230V
808028111 HEATER OTS 1500W 220V
808028138 REPLACED BY 830044663
808028995 BUBBLER GLASS 1500CC TCA
808029142 INTERFACE 15P SUB-D-BUS PANEL
808029312 O-RING 253.37*7 VITON
808029320 O-RING 354.97*7 VITON
808029428 WHEEL FIXED/CABLE PULLEY
808029444 HOOK-SNAP
808029495 O-RING 33*2.62 VITON
808029657 PSU +5/+/-15V 60W
808029665 PSU +5/+15/+24V 220W
808029703 REPLACED BY 808034448
808029908 ENDSTOP 6MM
808030078 CASSETTE MDA LONGPLAY
808030086 CASSETTE MDA LONGPLAY
808030108 TUBE SIC 210 DFR+ENCLOS
808030116 CASS 25*100MM CONTIGUOUS
808030248 PWBA ARCNET MCA BUS SMCPS310
808030280 PWBA ARCNET PC 600WS AT
808030345 INDENT-HOLDER FOR 6 DIG
808030388 FLANGE WELD NW50 L=40
808030396 SPACER HEX HO LE+STUD M3
808030418 REPLACED BY 2098962-01
808030620 REPLACED BY 808033662
808030647 IC EPROM 27C1001<=15ONS
808030906 FILTER GAS GLFF4000VM4
808031082 TEFLON TAPE (SELF ADHES)
808031457 O-RING 29.52*5.33 VITON
808031651 O-RING 18.64*3.53 VITON
808031910 PSU 5V3A 12V3A 24V1A(2X)
808032011 O-RING 18.42*5.53 VITON
808032097 PWBA CC172 BITBUS VME
808032410 O-RING 4*2 VITON
808032836 FLOWM 7741-B127 20-340 SLM
808033182 O-RING 12.42*1.78 KALREZ
808033395 POWER SUPPLY 75SX15-15-FR P
808033484 POWERSUPPLY +8/+15/-15/2*24V
808033492 REDUCER DN100/63 150-K 8879
808033506 POWERSUPPLY +8/+15/-15/+24V
808033662 REPLACED BY 830025731
808033727 O-RING 285.1 * 7 VITON
808034189 O-RING 385*3 VITON
808034200 O-RING 7*1 NEOPRENE
808034537 REPLACED BY 808014537
808034545 REPLACED BY 808029819
808034596 O-RING 40.64 * 5.33 VITON
808035126 ATCS-15-TLC 110V TEMP CONTR
808035185 MOTOR CONTR SB211-110V 50/6
808035274 MOTOR DC+BRAKE+ENCODER S243
808035460 PRESSURE SWITCH
808035479 FLANGE ROTABLE ISO 100
808035487 POWERSUPPLY +5/+12/+24V 400W
808035606 FILTER PARTICLE 300 TEOS 0.5u
808035681 HEX COUPLING SS-6-HCG
808035703 BOX POK4 122*120*90
808035746 REPLACED BY ASSY 2625180
808035894 BULKH UNION SS-1210-61
808035940 REPLACED BY 808016539
808035967 PWBA ETHERNET CC126-C6HU(VME)
808036041 THYRISTOR MODULE MCC26-08I01B
808036076 HEATSINK ASSMANN V5513K
808036092 DUA LS 3.0 DISTR. FEAT
808036130 THERMOSTAT SWITCH 90C
808036157 THERMOSTAT SWITCH 70C
808036327 REPLACED BY 830025731
808036610 FILTER MILLIPORE WPRV 200 SC
808036637 FL 2960-M-4-V 500 SCCM HCL
808036696 MOTOR DC+TACHO GR32/12V/PLE-
808036742 THERMOMETER 0-60 GR CELC RUS L
808036769 THERMOMETER 0-60 GR CELC RUS R
808036777 HEATER UNIT STC115TLC
808036815 M-DOT BBr3 MD1A-211 25-125mg/m
808036831 M-DOT POCL3 MD1A-132
808036955 3-PHASE MAIN FILTER 400V-16
808037056 PWBA MEMORY CC81-8MB DRAM
808037315 REPLACED BY 808037676
808037331 PWBA CPU MECCA 68040 .
808037382 PWBA IP-SERIAL422 8*RS422.
808037404 PWBA IP-SERIAL485 2*RS485
808037501 CODE SWITCH 2 DIGITS 10K
808037528 PWBA ETHERLINK III ISA COMBO
808037587 FC CPU68701 HDBL VER.4.0
808037641 PWBA CPU MECCA 68040 FX
808037692 HARDDISK VME 68030
808043024 REPLACED BY 808083134
808052002 BLOWER AXIAAL;8560N-220V
808053001 MOTOR DC + TACHO
808053002 MOTOR/GEARBOX 10RPM
808053003 MOTOR+GEAR 60RPM
808053004 MOTOR +ENC (X)
808053005 MOTOR +ENC (Y)
808053006 MOTOR +ENC+REM (Z)
808053007 MOTOR *GEAR*TACHO
808053008 MOTOR + GEAR 24VDC 3000RPM
808053010 MOTOR DC-VOLTS (GR42.0)
808054015 INSULATING SLEEVE (TH25)
808054022 HOLE STOP 18*24 (FIGR)
808056901 BATTERY 3.6V LITHIUM
808057001 TRAFO SEC:6/12/18/36
808057003 TRAFO SHAFF +/-15V 30VA
808057004 TRAFO SEC:2*15V/5,3A
808057005 TRAFO SEC:2*15V/1,6A
808057008 TRAFO 2*110V SEC:2*12V
808057010 TRAFO POWER 220V-3KVA
808057012 TRAFO 110-110 / 110-110
808057019 TRAFO CURRENT 5:1
808058003 PSU 5V/5A
808058004 PSU 5V/15V/-15V
808058005 PSU +/-15V 500MA
808058009 POWER PACK 100A/220V
808058016 PSU 12V 1500MA
808058017 THYRISTOR PACK EUROTHERM
808059003 INTERFACE 37P SUB-D-BUS RAIL
808063010 ISOLATOR M3
808071203 ROD M5 DIN 975
808071239 REPLACED BY 808071255
808071248 REPLACED BY 808071249
808071363 REPLACED BY 808071329
808071400 KARTELMOER M5
808078009 COTTER PIN OD:1,5*20
808078016 REPLACED BY 808071809
808079053 REPL.BY 800100192
808081034 T-PIECE PLASTIC
808081039 REPLACED BY 808081051
808082063 HOOD FOR ELCO 20P
808082130 HOOD DIN 41618 CONN 2*5P
808082168 HOOD RECEPTACLE UHF
808083046 INTERFACE 25P SUB-D-BUS RAIL
808083051 INTERFACE 9P SUB-D-BUS RAIL
808083055 INTERFACE 25P SUB-D-PIN RAIL
808083057 INTERFACE 15P SUB-D-PIN RAIL
808085003 SUPERSEDED BY 808018515
808087004 REPL BY 808087019
808089006 REPLACED BY 808027891
808089011 FILTER MAINS 1PH 4A WITH FUSE
808089014 BUZZER (SONITRON-SM2)
808089027 INTERFERENCE FILTER
808089050 GROUND FAULT CIRQUIT DET
808089056 MODEM SRM-6A-FEM
808089057 MODEM SRM-6A-MALE
808091002 TUBE SENSOR ARFA 0.7
808091003 TUBE SENSOR ARFA 0.4
808092004 O-RING 6.07*1,78 VITON
808092005 O-RING 10.77*2.62 VITON
808092006 O-RING 12.42*1.78 VITON
808092012 O-RING 10.77*2.62 VITON
808092013 O-RING 4.47*1.78 VITON
808092019 TUBE OD:4,3 ID:2,9 PU-3
808092021 HOLESTOP OD: 5MM
808092023 BUFFER OD:20 H:12
808092027 TUBE OD: 1/2" POLY
808092028 O-RING 19.18*2.46 VITON
808092029 O-RING 7.1*1.6 VITON
808092030 O-RING 15.60*1.78 VITON
808092031 O-RING 8.92*1.83 VITON
808092032 O-RING 11.90*1.98 VITON
808092033 O-RING 11.90*1.98 NEOPRENE
808092034 O-RING 19.18*2.46 NEOPRENE
808092035 O-RING 8.92*1.83 NEOPRENE
808092036 O-RING 15.60*1.78 NEOPRENE
808092037 O-RING 7.1*1.6 NEOPRENE
808092046 O-RING 7.65*1.78 NEOPRENE
808092053 FOOT (AKA)
808092061 O-RING 26*1 VITON
808092064 O-RING 5*1 VITON
808092065 O-RING 4*1
808092070 SLEEV CODE:BLANCO
808092098 REPLACED BY 830020225
808092107 GUIDE PCB CONN DIN41612
808092108 SPACER CERAMIC L:6 MM
808092117 FELT SHT 3MM 311200
808092119 ISOLATION COREMATE 2MM
808094005 GUIDE PCB L:160
808100011 O-RING FOR AFC-260
808101011 O-RING FOR AFC-260
808101105 CIL DSW -32-80-P-A
808101116 CIL ROTARY CRAW 50-90
808101187 FEET PNEUM.CIL HB 25
808101519 BULKH PLAST SCK-PK3-KU
808101520 BULKH PLAST SCK-PK4-KU
808101907 FILTER REGUL LFR 1/8 B
808109102 CIL FM-38-40
808111501 TRANSDUCER PRESS 350 MB
808112001 READ OUT GOSSEN 62X38LCD
808112002 DISPLAY BAZEL GOSSEN
808113001 HEATER UNIT STC-115 1500
808113003 TEMP CONTR TCU-100 HT
808113004 TEMP CONTR TCU-100
808113005 HEATER UNIT STC-107/500
808121004 BUBBLER GLASS 400ML
808122001 O-RING 16*2 VITON
808122401 O-RING 8.92*1.83 KALREZ
808122402 O-RING 11.90*1.98 KALREZ
808122403 O-RING 15.60*1.78 KALREZ
808122404 O-RING 7.65*1.78 KALREZ
808122405 O-RING 2.06*2.62 KALREZ
808139003 FILTER (GLF-6101-VM4)
808142002 O-RING 3.1*1.6 VITON
808142003 O-RING 253.37*5.33 VITON
808142004 O-RING 158.34*3.53 VITON
808142005 O-RING 12.29*3.53 VITON
808142006 O-RING 69.52*2.62 VITON
808142007 O-RING 101.22*3.53 VITON
808142008 O-RING 158.42*2.62 VITON
808142010 O-RING 221.84*3.53 VITON
808142011 O-RING 506.78*5.33 VITON
808142013 O-RING 53.57*3.53 VITON
808142015 O-RING 215.27*7 VITON
808142016 O-RING 304.17*5.33 VITON
808142017 O-RING 405.26*5.33 VITON
808142201 O-RING 5*1 NEOPRENE
808142202 O-RING 6.1*1.6 NEOPRENE
808142203 O-RING 12*1.5 NEOPRENE
808142204 O-RING 26*1 NEOPRENE
808142205 O-RING 3.1*1.6 NEOPRENE
808142407 O-RING 26*1 KALREZ
808142408 O-RING 12*1.5 KALREZ
808142409 O-RING 3.2*1.6 KALREZ
808142410 O-RING 5*1 KALREZ
808142411 O-RING 6.1*1.6 KALREZ
830000038 CASSETTE 200 MM
830000046 CASSETTE 150 MM
830000054 CASSETTE 125 MM
830000127 REPLACED BY 808071517
830000267 REPLACED BY 808071110
830000283 REPLACED BY: 830063692
830000453 REPLACED BY 830063420
830000496 REPL.BY 808071003
830000550 REPLACED BY 808071152
830000607 REPL.BY 808071307
830000615 REPL.BY 808071109
830000860 REPL. BY 830002979
830000976 FLUSH FASTENER M3 X 0.5
830001018 REPLACED BY 2509911-02
830001026 REPLACED BY 2509903-01
830001034 REPLACED BY 2509849-01
830001131 REPLACED BY 800810620
830001182 SUPERSEDED BY 830064036
830001220 BELT SINGLE S T=5 Z=276 W=25
830001239 WORM & WHEEL GEARBOX 20:1
830001263 REPLACED BY 2509873-01
830001344 REPLACED BY 800210690
830001352 REPLACED BY 800211190
830001360 REPLACED BY 800210670
830001379 REPLACED BY 800211191
830001387 REPLACED BY 800210560
830001395 REPLACED BY 800211060
830001409 REPLACED BY 800211050
830001417 REPLACED BY 800210640
830001441 REPLACED BY 800211142
830001476 FEMALE CONN SS-400-7-4
830001484 REPLACED BY 800210661
830001492 REPLACED BY 830012990
830001506 REPLACED BY 800211032
830001514 REPLACED BY 808029274
830001522 REPLACED BY 800211031
830001530 REPLACED BY 800212588
830001565 REPLACED BY 800500807
830001581 REPLACED BY 800211230
830001662 CROSS BUTT WELD 316L-4-MW-4
830001670 BULKHEAD FEMALE G1/8
830001700 FEMALE RUN TEE 1/4
830001751 REPLACED BY 800212617
830001778 REPLACED BY 800212616
830001816 REPLACED BY 2509970-01
830001972 HANDLE FOR SCREWJACK SGT 5
830002030 HANDLE FOR LOCK VK6
830002065 REPLACED BY 2509865-01
830002081 REPLACED BY 2509857-01
830002111 REPLACED BY 2509830-01
830002189 REPLACED BY 25000531-01
830002197 REPLACED BY 2500523-01
830002200 REPLACED BY 2509881-01
830002243 O-RING 140 X 5 THT
830002251 O-RING 196.22 X 7 THT
830002278 O-RING 315 X 7 THT
830002286 O-RING 342,27 X 7 THT BLAUWGR
830002294 O-RING 278,77 X 6,99 RED SILIC
830002308 O-RING 320x3 VITON
830002316 O-RING 20X2 VITON
830002324 O-RING 872X3 VITON
830002332 O-RING 190,17 X 2,62 VITON
830002340 O-RING 209,22 X 2,62 VITON
830002359 O-RING 300 X 4 THT
830002367 O-RING O 270 X 3 THT
830002391 replaced by 2525127-01
830002448 BONDED SEAL METRIC THREAD M8
830002456 BONDED SEAL METRIC THREAD M10
830002472 D-SEAL SILIC. 828
830002561 BALL CONNECTOR 28/15
830002588 FILTER 1/4
830002596 BUBBLER 1500CC WITH TCA
830002995 POWER SUPPLY NFS40-7608 INC
830003002 PSU 12V 3.4 A HITRON
830003029 REPLACED BY 2636697-01
830003037 MOTOR FREQ CONTROLLER
830003045 MOTOR FREQ.CONTR. LENZE 621E
830003053 MOTOR FREQ.CONTR.LENZE 624E
830003150 FILTER VHSI 305X305X69mm
830003169 REPLACED BY 2509938-01
830003304 REPLACED BY 830048332
830003312 BASEPLATE 5 VALVES PA 300-002
830003398 SUPERSEEDED BY 830061908
830003436 MOTOR SEVO+TACHO 5.2:1 MAXO
830003444 MOTOR MAXON 90W+ENCODER+5,2:1
830003452 MOTOR MAXON 40W+TACHO+35:1
830003460 BLOWER 2DN 13 R5-1A
830003479 BLOWER DN16 R5-1A
830003487 BLOWER DN12 R6-3C
830003509 REPLACED BY 2509679-02
830003983 TUBE 3/8 REPL BY 800400060
830004025 REPLACED BY 2509407-01
830004033 HOSE CLAMP 200-231mm SS 304
830004165 PRESSURE REGULATOR WITH GAU
830004203 KEEPER FOR BRAKE 615009
830004270 FILTER 1/4NPT FEMALE SS
830004327 REPLACED BY 2509954-01
830004386 CASSETTE 100mm
830004459 POWERSUPPLY 28V 6A KHSH180-
830004467 BULKHEAD SS-400-71-2
830004513 REPLACED BY: 830063641
830004521 REPLACED BY: 830063668
830004548 REPLACED BY: 830063676
830004556 REPLACED BY: 830063684
830004580 HOSE CLAMP 90-110 MM AISI-304
830004602 GROMMET O.DxI.D = 35x19.5
830004661 REPLACED BY 800500193
830004734 BUZZER 2-35V. TYPE SC 235 B
830004769 RHODOSIL CAF-4
830004777 IC H21A1 SLOTTED OPTICAL SW
830005161 REPLACED BY 2510022-01
830005277 REPLACED BY 800211208
830005293 REPLACED BY 2509962-01
830005307 HOSE CLAMP 11-17 A151-304
830005595 BARATRON 0-10TORR KF16 HEATED
830005617 REPLACED BY 2509946-01
830005706 REPLACED BY 800210641
830005722 REPLACED BY 830039910
830005749 GASKET 3/8" - 1/2" VCR
830005757 CENTERRING KF10 WITH O-RING
830005773 REPLACED BY 800211985
830005838 REPLACED BY 800211223
830005919 O-RING 12.42 X 1.78 THT
830005951 REPLACED BY 2505231-05
830006052 EXCESS PTPL/PLRH 120VAC 0 CH.
830006087 PSU 12V 3.4A 230V
830006095 PSU 12V 3.4A 120V
830006109 PSU +/-15V3A 230V
830006117 PSU +/-15V3A 120V
830006192 REPLACED BY 808071347
830006370 EXPANSION VESSEL 2L MODEL HX2
830006435 FLANGE ROTABLE LF100
830006516 O-RING 100 x 5 RED SILIC
830006850 REPLACED BY 808028138
830007032 FLANGE INTERM. NW65 LF 28607
830007067 CONTROLLER VAC. VLV MKS655
830007083 TRANSDUCER PRESS 124A 2000T
830007148 REPLACED BY 830030859
830007164 FLANGE INTERM. NW100 LF 28610
830007172 REPLACED BY 830030824
830007180 REPLACED BY 830007202
830007261 PSU 15V-15V-12V-24V
830007318 SUPERSEDED BY:2512254-01
830007326 INTERFACE 26P FLATCBL RAIL
830007377 HEAT EXCHANGER CETETHERM
830007385 DISPLAY EL512-256-H2-FRB
830007482 REPLACED BY 830030867
830007555 BUFFER D=7.9 H=2.2
830007652 UV MODULE HOUSING+SENS+FILT
830007768 REPLACED BY 830070753
830007911 CONVERTER RS232 RS422
830007962 ENCODER HEDS-5540A11
830008039 INTERFACE 20P FLATCBL RAIL
830008411 REED PROXIMITY SWITCH
830008438 REPLADED BY 830087435
830008500 THERMOCOUPLE K (CR/AL) L=270
830008934 THERMOCOUPLE R(PT/PTRH13)L=270
830008977 O-RING 316,87 X 7 THT BLAUWGR
830008985 O-RING 266,29 X 3,53 THT BLAUW
830009019 O-RING 107.32x5.33 VITON
830009035 TUBE TEFLON O4-O3 S1810-34
830009078 PRESSURE SENSOR Y-PK-3-D
830009094 PRESSURE SWITCH LNR-1/4-F-B
830009124 GASDETECTION SYST HCL GM1
830009132 GASDETECTOR HCL 0-10PPM RGD90
830009191 O-RING 291.69x3.53 THT BLAUWGR
830009205 TRAP-PARTICLE NW100LF
830009264 LONG DRIVE CABLE
830009337 SERVO CONTROLLER 11 PCB
830009345 AMPLIFIER 11 PCB (4 CHANNEL)
830009469 GREASE CRISTO LUBE 200
830009531 O-RING 6,02 X 2,62 RED SILICON
830009884 O-RING 375X3-53 THT
830009892 O-RING 367.67X7 THT (458)
830009906 O-RING 304.17X7 THT (453)
830009914 O-RING 123.42X3.53 THT (249)
830009930 GASKET THT 360X396X4
830010114 ATCS-15-HT-SS 110V TEMP CONTR
830010130 TRANSDUCER PRESS 3121-60PSI
830010149 PWBA COMM 4PORT RJ45 RS232/
830010157 ADHESIVE GRAFOIL W=12 T=0,25
830010165 ATCS-15-TLC 220V TEMP CONTR
830010270 FLANGE NW16*M16*1.5 16840
830010297 O-RING 72.39X5.33 VITON
830010311 ASBORGRING DIN6799 DIAM3.2
830010378 BULKH RETAINER S-1212-61F
830010440 RECHARGE KIT 2956A MEMBRANE
830010548 HOSE CLAMP 77-95 MM AISI-304
830010696 MONITOR 14" SVGA INDUSTR+COVER
830010726 BEZEL DISPLAY 14" MOUNT
830010882 IGNITOR H2 BURNER
830010890 PWBA H2 BURNER
830010939 BOLD M12*45 DIN912
830010947 ENCODER HEDS 5540A02
830011048 O-RING 291,47 X 5,33 THT BL/GR
830011080 O-RING 7,52 X 3,53 VITON
830011412 ASSY Z MOTOR
830011420 PSU 32V 12A SWITCHING
830011501 HOOD TERM 6P KGG-MC 1.,5/6
830011579 POWER SUPPLY 28V-7A-200W
830011609 FLANGE WELD NW80 100760208
830011730 FLANGE WELD NW80X100 100760408
830011765 BUBBLER 1500CC BK3N1 EMPTY
830011986 ATCS-15 220V TEMP CONTR
830012044 BOX SLOPED FLAT PANEL DISPLAY
830012079 TRAP WATERCOOLED NW100
830012362 HEATING JACKET 600X450 110V
830012656 BLOWER AX. 25-44L/S 230V 50/60
830012664 PSU 24V 1.3A
830012680 BLOWER AX 360M3/H 230V-50/60
830012818 TUBE ABS OD=40 ID=35
830012834 TUBE ABS OD=50 ID=43.8
830012893 RED TEE ABS OD=50-31 ID=40-25
830012915 RED TEE ABS OD=62-31 ID=50-25
830012966 FITTING ABS ID=50
830013008 RED THREAD ABS 1/2" * 3/8"
830013016 RED BUSHING SS-8-RB-2
830013024 BUSH SCREW ABS 20-16-1/2"
830013067 RED ABS OD=63-53 ID=50-40
830013083 RED RING ABS OD=25 ID=20
830013229 TEMP CONTR FLANGE 230 VAC
830013245 TC TEMP CONTR FLANGE
830013253 REPLACED BY 830015159
830013261 REPLACED BY: 830015167
830013377 FLANGED PIPE NW100 100761711
830013431 REPLACED BY 830013652
830013547 PWBA CONTROLLER 64CH I/O CONTR
830013555 PWBA MULTI I/O 8CH-IN 8CH-OUT
830013598 REPLACED BY 830015175
830013644 PRESS CONTROLLER MKS 651+CA
830013806 SMALL BUS (9 SLOTS)
830014020 PRESSURE SENSOR GS210
830014055 BELT
830014063 HARMONIC DRIVE, R
830014292 INTERFACE 9P SUB-D-BUS PANEL
830014322 ADJUSTABLE HANDLE SCREWJACK
830014551 RED ADAPT SS-8-RA-6
830014640 FILLER SECTION SEAL
830014675 FOOT ADJUSTING
830014721 THERMOSTAT MANUAL RESET 230C
830014748 AXIAL BALLBEDRING
830014780 O-RING 244 X 700 VITON (FPM)
830015108 BELT TIMING T5 Z 215 W 25
830015183 REPLACED BY 830045546
830015493 REPLACED BY: 830039740
830015655 O-RING 3x2 VITON
830015914 FILTER AIR CIRCULATION REACTOR
830016066 O-RING 88.27X533 VITON
830016120 ATTACHMENT DEVICE TR16
830016139 IRT ASSEMBLY
830016325 POWER SUPPLY UPS230V-3200-1
830016333 PSU 230V/24V DC 1A RAILMOUNT
830016635 HYDRAULIC CYLINDER ZEO-030BAUF
830016678 POWER SUPPLY +/- 15V 1.25A
830016694 PSU PE1905 MOUNT.SET
830016813 POWER SUPPLY UPS230V-3200-2
830016899 HANDLE VERNIER NY-2M-K6
830016902 SUPERSEDED BY 830035397
830016910 SUPERSEDED BY 830071180
830017011 REPLACED BY 830032991
830017208 REPLACED BY 830030905
830017291 PWBA ETHERLINK 3C590 COMBO PCI
830017747 ANALYZER OXYGEN
830017755 HOSE RUBBER ID10mm OD20mm
830017798 FILTER GAS SIH4 WPRV200SS
830018581 FLANGE PIPE NW80X196 100761708
830018743 FLANGE 250FL
830018751 FLANGE BUSHING 250FLB
830018786 RIGID CASTOR TYPE 795.264.100
830018816 BRAKE BINDER 1,2NM 24V REAC
830018824 SLOTTED KNURLED TUMB SCREW M4
830018921 TEMP CONTR 115VAC ALRM+REC.OUT
830019057 Repl. By 830044663
830019103 ATCS-15-HT 110V TEMP CONTR
830019111 HYDROGEN DETECTOR 9002FMK
830019189 HEATING WIRE 1.9MM 19.6OHM/M
830019200 HEATING WIRE 3MM 30OHM/M
830019499 O-RING 18.72*2.62 THT
830019685 REPLACED BY 830044868
830019758 GREASE APIEZON T
830019766 GREASE APIEZON M
830019774 GREASE BRAYCOTE 1728
830019995 HCL TRANSMITTER 0-30PPM
830020004 HCL SENSOR 0-30PPM
830020020 GENDER CHANGER 25P SUB-D M/F
830020071 GENDER CHANGER 25P SUB-D F/F
830020926 COIL 28VDC FOR VALVE E5SM
830020942 SMALLEY WAVE SPRING LP
830020969 MOTOR 20 WATT 1:236
830020977 BOX EMO 1M/I 057850
830021000 REPL BY NEW ITEM 830022228
830021299 BOX FOR 3 PUSHBUTTONS
830021329 CASSETTE 200MM A198-80MB-47C02
830021337 BUTTON PUSH ELEMENT GN
830021345 BUTTON PUSH ELEMENT RED
830021396 REPLACED BY 2621134-01
830021663 MONITOR 17" INDUSTR+COVER
830021817 MOTOR MAXON 250W 3.7:1 ENC/REM
830021833 HYDROGEN CHLORIDE SENSOR
830021841 HYDROGEN SENSOR
830021868 HYDROGEN CHLORIDE DETECTOR FMK
830021973 HOSE CLAMP 80-85
830022007 HOSE CLAMP 105-110
830022029 O-RING 12.42X1,78 PARKER 455
830022090 AMPL. OPTIC.FIBER A11 NPN
830022260 MOTOR MAXON 3W 275:I FNC 3425
830022279 END-PLATE RELAY D-DEK 1,5 GN
830022422 BLOWER 24VDC 160M3/HRS
830022457 TRAFO VAR 1F 230VAC PANEL INB.
830022481 PSU 36 VDC/14A
830022511 BLOWER 24VDC 83M3/HRS
830022686 INTERFACE 50P SUB-D PIN RAIL
830023046 FILTER MAINS 3PH 460V 6A
830023070 FILTER MAINS 1PH 230V-8A
830023097 FILTER GAS GLFF4400VMM4
830023135 ATCS-15-HT-SS 230V TEMP CONTR
830023143 INSULATION SLEEVE ID3 X OD10
830023208 CASTROL MICROCOTE 296
830023380 IC MSM82C59A2RS INT.CONTROLLER
830023461 IC EPROM 2732 250NS
830023623 SiC CARRIER 200MM NON SLIP
830023690 GAS PURIFIER MINI XL WPMV 200
830023844 GAS PURIFIER MEGALINE WPLV 202
830023925 MOTOR SERVO PARVEX RS240B
830023933 MOTOR SERVO PARVEX RX320Z
830023941 HELICAL GEAR WHEEL PSH2-19
830023976 HELICAL GEAR WHEEL PSH2-48
830024018 WHEEL LR 50/8 NPPU (INA)
830024034 GUIDE RAIL LFS32 HE X 265MM IN
830024069 O-RING 40X3 KALREZ
830024190 REPLACED BY 830024174
830024220 O-RING 354.97*7 THT
830024239 O-RING 329.57*7 THT
830024654 PSU 24V-36V
830024697 PSU 24V/+/-15V/36V
830024778 O-RING 247,32 X 2,62 VITON
830024794 O-RING 393,07 X 7 THT BL/GR
830024883 HAND CRIMP 1.5-4mm2 HARTING
830024891 HAND CRIMP LOCATOR
830024980 MOTOR IOW + GEARBOX 81,2:1
830025049 PSU 120/24V DC 1A RAILMOUNT
830025146 MOTOR 20 WATT 1:181
830025154 CNTR.FAN TYP D4D225-CC01-02-UL
830025324 BLOWER 2DN 13 R5-1A-13 R5-1A
830025391 REPLACED BY 800100076
830025405 REPLACED BY 808007270
830025502 replaced by 2550970-01 refl.pa
830025685 BELT TIMING AT3 B:10
830025723 INTERNAL LOCK WASHER 10=5.7
830025758 CHASSIS LOCK BAYONET
830026576 O-RING 610*3 MAT-FPM
830026584 O-RING 700*5 MAT-FPM
830026592 O-RING 400*5 MAT-FPM
830026789 FLOW RESTRICTION 6 SLM
830027025 REPLACED BY 830041680
830027033 REPLACED BY 830041672
830027068 CAR FOR RAIL NCS18
830027084 COMPACT RAIL TL18X1400
830027173 TRILLINGDEMPER CILINDRISCH M10
830027203 TRILLINGDEMPER CILINDRISCH M8
830027300 TUBE 3/8" KEL-F ID 1/4"(PTCFE)
830027394 CONTROLLER CN77330-PV
830027408 GASCABINET GG250
830027424 FITTING PLASTIC XL210
830027866 MOTOR 3PHASE 230VAC 0,27KW
830027920 CARABINE HOOK TYPE 88531050
830028099 DIG INDIC 100PSI LR-052
830028226 CASS + BOX 300mm
830028404 REPLACED BY 830066667
830028536 PRESS TRANS SPT 204 100
830028579 PRESSURE REGULATOR 0.7-4 BAR
830028633 FILTER GAS POU-3-SV1
830028676 FILTER GAS POU-05-SV1
830028692 HEAD SHOULDER SCREW M5
830028781 GEWINDELEISTE 110
830028803 FIXATION BLOCK
830028846 GAS PURIFIER MINI XL WPMV200SH
830028854 GAS PURIFIER MINI XL WPMV200SS
830028943 IONIZER 4210un 120V IN LINE
830029001 BULKHEAD PM6N PFA 3/8"
830029079 O-RING VITON OTS PET-989
830029087 O-RING CHERMAZ OTS PET-989
830029109 QUARTZ INJECTOR OTS PET-989
830029168 BATTERY 3V LITHIUM 1/2AA
830029184 BLOWER FASTRAMP 400V 50HZ 2.2K
830029214 FILTER MAINS 3PH 460V
830029249 AUTO FLAT ALIGNER 120V/60Hz
830029338 HOSE CLAMP 110-120
830029346 GUIDE (BELT DRIVEN) WL40
830029354 BLOWER DN 13 L2-2B
830029370 FILTER VHSI 305X457X69 MM
830029567 COUPLING OLDHAM BGC 33
830029729 HYGROMETER PROBE M2LR-Z
830029737 HYGROMETER SENSOR CABLE
830029796 FLANGE D=100
830030271 COUPLING ROTEX GS14
830030395 GASKET ERIKS HI-TEMP 500
830030409 ISOPLAN 1100
830030484 REPLACED BY 830041664
830030786 PRESS TRANS 622A-10T
830030808 PRESS TRANS 622A-1000T
830030824 PRESS TRANS 627A-4T 4SC
830030832 PRESS TRANS 627A-10T 45C
830030840 PRESS TRANS 628A-1T 100C
830030859 PRESS TRANS 628A-10T 100C
830030867 PRESS TRANS 628A-2000T 100C
830030875 PRESS TRANS 623A-1000T-BE
830031219 ATCS-15 120V TEMP CONTR
830031251 SMALLEY WAVE SPRING LP OD=490
830031405 O-RING 15,3 * 2,4 VITON
830031480 THERMOCPL NI-CR-NI L=2000 MM
830031502 REPLACED BY 830033327
830031790 FEET STICK ON 'BUMPON' GREY
830031839 KEEPER HOOK CONCEALED SS
830031847 O-RING 354.97X7 WHITE VITON
830031855 O-RING 329.57X7 WHITE VITON
830031863 O-RING 291.47X5.3 WHITE VITON
830031871 O-RING 367,67 X 7 RED SILICON
830031898 O-RING 430,66 X 7 PARKER 455
830031901 O-RING 468,76 X 7 PARKER 455
830031928 O-RING 430,66 X 7 THT
830031936 O-RING 468,76 X 7 THT
830031995 O-RING 354.97X7 PARKER 455
830032002 O-RING 329.57X7 PARKER 455
830032010 O-RING 278.77X7 PARKER 455
830032223 O-RING 11X1,5 VITON
830032304 REPLACED BY 830069496
830032339 FAN 24V 40M3/H
830032592 O-RING 342,27 X 7 WHITE VITON
830032614 O-RING 316,87 X 7 WHITE VITON
830032630 O-RING 266,29X3,53 WHITE VITON
830032673 REPLACED BY: 830031863
830032762 AUTOREFILL SYST TEOS ARS/U
830032797 MONITOR 15" COMPAQ
830032800 O-RING 5,7X1,9 VITON
830032835 REPLACED BY 2581604-01
830032908 TUBE NW125 RVS304
830032959 TUBE OD154*2(NW160) RVS316L
830032975 FLANGE NW 160 ISO-F RVS304
830032983 GASKET RET NI-4-VCR-2-GR-VS
830033130 FILTER GAS GLFF1100VMM4
830033149 FLANGE NW160 ISO-K RVS304
830033173 REPLACED BY: 830041311
830033475 REPLACED BY: 830047654
830033564 THERMOSTAT NC 50'C OPEN
830033882 INTERFACE MODULE TF2SCE-TFL
830034099 TUBE 250 X 0,5 L=2700
830034102 TUBE COUPLING RNPD040-250
830034269 COUPLING ROTEX GS14
830034293 GASP ASSEMBLY BY QUALIFLOW
830034315 SUPERSEDED BY: 830056173
830034471 FLANGE DN100 PP
830034501 GASKET DN100 FPM
830034536 O-RING 291, 47X5, 33 PARKER455
830034552 O-RING 342, 27X7 PARKER 455
830034579 O-RING 316, 87X7 PARKER 455
830034706 FLOWSENSOR 800NL/MIN 2"TUBE
830034773 MONITOR 17" PHILIPS 107S
830034781 PWBA LIGHT PEN INT ISA PXL-395
830034811 BELT T5/750-10MM
830034900 THERMOSTAAT ECO903700003J21
830034978 O-RING 393.07*7 WHITE VITON
830034986 CASSETTE FA200-85MT-9702
830034994 O-RING 393.07*7 PARKER 455
830035001 CASSETTE KA200-85MT-47C02
830035052 HEATER TEMPREER UNIT 230V
830035060 HEATER TEMPREER UNIT 110V
830035362 BULKHEAD UNION PM4FN-1
830035389 CHECK VALVE MCV644
830035516 FOOT FAST FITTING 220-917
830035605 JOINT I-G012
830035710 HARDDISK FOR PC
830035761 CASS. 25X300MM FOUP
830035826 O-RING 5X2 VITON
830036199 WORM & WHEEL GEARBOX 5:1 P60
830036210 BLOWER DN14R5-1B
830036369 FILTER GAS POU-015-SV1
830036379 MOTOR 70W+ENCODER+GEAR 3.7:1
830036385 FILTER GAS POU-05-HV1
830036709 REPLACED BY: 830026789
830036946 BOTTLE 250 ML PE
830037101 DICHLOORSILANE DETECTOR FMK
830037128 AMMONIA DETECTOR FMK 9002
830037446 SiC CARRIER NON SLIP
830037454 MOTOR 10W+GEARHEAD+ENCODER
830037462 SiC CARRIER POCO 200 UNCOATED
830037470 ADJUSTMENT PIN 1M6X8
830037586 REPLACED BY 830037624
830037691 MOTOR 1 PHASE 230 VAC 0.4KW
830037705 MOTOR 1 PHASE 120 VAC 0.4KW
830037810 COUNTER SUNK NUT M4
830038051 O-RING DIA 12 X 1 FPM (VITON)
830038132 O-RING 74.30*2.62 VITON
830038396 DCE AMPULE TRANSE 1750D
830038442 BELT T5/390 WIDT 8MM
830038655 FILTER ULPA 457X457X69MM
830038779 REPLACED BY 830041680
830038981 REPLACED BY: 830047670
830039015 C-PROFILE C 5 RVS L=450MM
830039023 HOUSING ANALZ FOR 10-MODULES
830039031 H2-ANALZ MODULE 1000 PPM
830039058 H2 SENSOR 1000PPM PIPE-MOUNT
830039368 REPLACED BY: 830003487
830039384 BLOWER DN 12 R6-2C 3616070
830039457 D-SEAL SILICON 622
830039872 FLAT FINDER 200MM AFEZ-8E
830039953 HEATER 130 W/120 VAC
830040072 INSULATION TUBE 10/20
830040277 BEZEL MONITOR 17 INCH REAR
830040676 FILTER LOW BORON 305X305X69 MM
830040714 HOSE CLAMP 085-S7
830041109 TUBE COUPLING 150
830041222 HEATEXCHANGER CETETH. SS/NI
830041281 GEARBOX 8/1 P40
830041524 CON. PNEUM. QSRL-1/4-6
830041737 FEMALE NUT SS-4-VCR-1-AT
830041796 REPLACED BY: 830061819
830042598 SLIDER CSW18-120-2RS-B-T
830042601 SLIDER CSW18-120-2RS-A-T
830042628 HEADER COVER DIL8
830042636 HEADER DIL8 COMPONENTS
830042687 CONCEALED PULL 67-10
830042725 WHEEL POEV 100/15XR-SG
830042865 GASKET SS-2-VCR-2
830042911 BATTERY 2.4V 30MAH 2/V30H
830042946 FLANGE ROTABLE ISO 160
830042954 ENCODER HEDS 5540A12
830042970 FLANGED PIPE WW160 761717
830043063 REPLACED BY 830044205
830043225 CPU10-COVERPLATE
830043454 GUARD FAN 120MM
830043470 BLOWER 24V 220X220
830043551 O-RING VITON 460X5
830043586 O-RING 419*2.62 VITON
830043799 POWER SUPPLY 24VDC 45W
830043802 EXHAUST VALVE QUICK RELIEVE
830044124 HEATING WIRE HS-450 C 3METER
830044221 REPLACED BY 8300 28587
830044264 HEATING COIL SEAL
830044280 HEATING COIL 120V 1000W
830044302 HEATING COIL 230V 1000W
830044442 THERMOCPL K 318 35X6
830044469 O-RING 42 x 5
830044485 HOLDER LEVEL SWITCH
830044493 SUPERSEDED BY 830045538
830044523 FILTER Y-STRAINER
830044981 COUPLING ROTEX GS14
830045015 WORM & WHEEL GEARBOX 60:1
830045368 GUARD FAN 60 MM
830045406 FILTER PARTICLE TRAP FT8SS5
830045902 O-RING 8X1.9 KALREZ
830045953 FAN
830045988 CONTROLLER TORCH P1B-987/B
830046070 HEATER ELEMENT LONG 885457
830046194 O-RING 110X5 VITON
830046828 SLIDE IKO LRXC30 L=720MM
830046976 MOTOR
830046984 HEAT TRANSFER CEMENTS TYPE T3
830047018 O-RING 48X3 VITON
830047026 O-RING
830047085 COUPLING ROTEXGS9
830047107 COCKNUT
830047174 DIGITAC ENCODER 26
830047352 HEATER 150W 230V OD=1 L=40
830047441 FILTER INLINE
830047476 CILINDER PNEUM DGO-25-731-PPV
830047611 GATEVALVE SERIES 03
830047786 ETEL MOTOR TMA0100-010
830047808 ENCODER ERN 480
830047867 COUPLING DK20
830047875 MOTOR DC 20W+GEAR 23:1+ENC.
830047956 FILTER 3/8 VM6
830048006 O-RING 200X5 VITON
830048022 O-RING 30X3,5 VITON
830048049 O-RING 21,82 X 3,53 VITON
830048308 REPLACED BY 830047115
830048340 DIN7603-A21X26-ALU
830048421 COUPLING 6X11-68X11
830048448 UV BRACKET OTS LOW FLOW
830048766 O-RING 240.9*3.53 VITON
830048774 O-RING 250*3 VITON
830048782 O-RING 280*3 VITON
830048790 O-RING 291.69*3.53 VITON
830048804 O-RING 329.79*3.53 VITON
830048812 O-RING 355.19*3.53 VITON
830048820 BOX POK5 120X220X90
830048898 TUBE COUPLING RNPDS0100
830049045 MOTOR 10W + GEARBOX 1181:1
830049622 O-RING 9,1 X 1,6
830049630 CONTROLLER WATER GEN FUJIKIN
830049649 INSERT FOR PLASTIC SS-815-6
830049800 FILTER WG3NS2RR2
830049940 ASP 3.3 MANUAL
830049967 AXIS PACK V3.3 LIC TO COPY
830050051 O-RING 340*5 VITON
830050280 M-DOT POCL3 MDIA-172
830050426 END PLATE
830050663 O-RING VITON 235X5
830050930 AUTOREFILL TEOS ARS/U 120V50H2
830051031 PWBA SCSI CONTROLLER 2940UW
830051309 O-RING 2.00X2.00
830051406 FM3921V6J 50SLM N2
830051473 O-RING 2-243 HPSNW100 VALVE
830052216 INTERFACE 16P FC RAIL COMPCT
830052224 DKA DK5
830052232 INTERFACE 50P FC RAIL COMPCT /
830052313 O-RING 54X4 VITON
830052763 BULKHEAD 316L-4-VCR-615-4TB7
830053220 DIFF PRESS GAGE DUAL SCALE
830053530 REPLACED BY 830045465
830053697 FLANGE SLIP-ON NW100 UP-GF
830054235 HEATSINK COLDCUBE
830054243 FAN PAPST 24V
830054251 HEATER FIREROD 24V
830054472 BAYVIEW91/LQ12S41 10M KIT
830054626 FLANGE PNEUM SWING MOTOR
830055282 HANDLE SCREWJACK
830056327 GASKET UGF-6.35GR
830056726 O-RING NW100 VLV 2-243 VITON
830056742 O-RING NW100 BYPASS VLV 2-111
830056750 ATCS-15-SS 230V TEMP CONTR
830056777 CHEMGUARD I/O BOARD
830057196 ABSORBER E50X27-M10
830057307 CONTROLLER VAPOR VC-4901-VH6V
830057315 O-RING 8X3 VITON
830057811 DIGITAL INPUTCARD PCL-733
830057900 FILTER GAS GTMF3200F4A
830058028 JOINT ELBOW MALE IN-289-1107
830060626 FLOW RESTRICTION 8SLM
830060758 FLANGE 16KF-1/2" SS
830061452 SUPERSEDED BY: 830065776
830061665 O-RING 2.57*1.78 ORAR0005-S7
830061681 BOTTLE 20 ML PE
830061878 REPLACED BY 830066373
830061894 SUPERSEEDED BY 2623625-01
830061908 FLOWSENSOR VEGA SI1000+ADAPTOR
830062076 REPLACED BY 830030999
830062165 AUTO-TRANSFORMER-5AMPS
830062327 CONTROLLER HEATER TUBE
830062793 MONITOR 15 INCH TFT LCD
830062904 PWBA ETHERLINK 3C905C-TX-M
830062912 BALLPOINT SET SCREW M10X20
830063021 HEATSINK
830064060 BULKHEAD QSMS-6
830064249 DISPLAY MODULE LDM-B12PA2AA1
830064516 BULKHEAD FSFD572-1M
830064583 HUB 8-PORT+AUI/BNC AT-MR820TR
830064656 JUNCTION VB2-FKM/FSM/FKM57
830064699 PWBA MOTOR DRIVER 50V 2A
830064729 PSU 24V
830064796 WHEEL SWIVEL H=106 P=250LPU-80
830064818 WHEEL H=106 P=250 BPU-80-B
830064885 HEADER CST-100 2 POS
830064990 BALL BUSH 2 SEALS
830065016 COUPLING
830065091 BALL JOINT PTFE INT RH 6
830065105 BALL JOINT PTFE INT LH 6
830065113 SERVOMOTOR RS340 CR 1300
830065148 O-RING 7.95*2.62 VITON
830065245 O-RING 9*2 VITON
830065318 INTERFACE 37P SUB D PIN RAIL
830065326 INTERFACE 1761-NET-DNI
830065385 MOTOR AND GEAR 35:1
830065520 O-RING 31.34*3.53-VITON
830065539 O-RING 18.72*2.62 VITON
830065563 JUNCTION VB2-FKM/RKC/RSC572
830065571 JUNCTION VB2-FKM/RKC/RSC572
830065636 BARATRON GENERAL PURPOSE
830065644 FLANGE WELD DN160 ISO-K 88642
830065709 TUBE VINYL LT-3-5
830065717 BULKH CONN SS-400-11-4
830065733 HOSE CONN SS-3-HC-1-4
830065822 FLANGE WELD DN160ISO
830065938 FOMBLIN OIL YL-VAC 25/6
830066098 GATEWAY TRANSPONDER RS232
830066101 HSB TRANSPONDER
830066349 REPLACED BY 2893223-01
830066373 REPLACED BY 2893258-01
830066381 REPLACED BY 2893231-01
830066403 REPLACED BY 2893266-01
830066616 ERGOSMIF MAN 150MM
830066918 O-RING SET VALVE MKS NW80
830066926 O-RING SET VALVE MKS NW100
830067108 CASE MTR110 CRIMPTOOL
830067124 REPLACED BY 830069577
830067485 FILTER WG3NS1RR2 1/4"VCR
830067639 HEATER 50W 230V D=8 L=50
830067647 HEATER 50W 120V D=8 L=50
830067663 FEMALE ADAPTER SS-4-TA-7-2
830067906 PSU 100-230/28V 150W MEANWELL
830067930 CILINDER CD85N16-50C-B
830068252 REPLACED BY 2925331-01
830069321 HEATER 150W OD=10 L=40 120V
830069380 CONTR PRESS P-502C-FAC-89-V
830069542 CHECK VALVE SS-56S6
830069550 FLANGE WELD NW40
830069682 HOLDER DOCUMENTS A4
830069844 HANDTOOL FRAME 26-14AWG
830069852 DIE SET 22-18AWG
830069860 FEET+COVER LIGHT TOWER
830069925 O-RING 354,97*6.9 KALREZ
830069976 CENTRE RING TRAP ISO-200-CR-SV
830069984 O-RING ISO-200-OR-V
830070001 POWER SUPPLY 150 SX 15-15
830070060 TEMP CONTR 230V DIG 16 ZONE
830070141 O-RING 18*3 VITON
830070249 THERMOCOUPLE CORDS J TYPE 7.5M
830070257 THERMO COUPLE CORD J TYPE 9M
830070273 HEATING WIRE HS-450C/230V 4MTR
830070338 REPLACED BY 808036564
830070346 REPLACED BY: 808036580
830070354 REPLACED BY: 830070338
830070389 INKCARTRIDGE R-4310 VTLS-2200
830070427 INKTCARTRIDGE CABLELABELS
830070435 INKCARTRIDGE V IC
830070443 INKCARTRIDGE V OC
830070583 REPLACED BY 830067868
830070664 BATTERY SET PENLITE
830070672 O-RING 18.72X2.62 KALREZ 8475
830070680 O-RING 37.77X2.62 KALREZ 8475
830070710 ROD M6 DIN 975
830071016 O-RING 475*3 VITON
830071210 THERMOSTAT SWITCH 150-355 C
830072543 HEATER 150W 0D10 L40LEAD2,5SM!
830072608 TEMP CONTR 6-ZONE 1201240VAC
830072616 TEMP CONTR OUTPUT MODULE SSR
830072624 HEATER FIREROOD 6.8W124VAC
830072764 PSU 150W 36V FOR PACO
830072802 REPLACED BY 830069348
830073647 FOOTPLATE THERMOPLASTIC
830073655 DISC 630082
830073701 WHEEL OD:82*80 ID:20
830073876 TUBE PNEUM PUN-12X2
830073884 TUBE PNEUM PUN-6X1-RT
830073893 TUBE PNEUM PU-9
830074406 FLOW METER AIR 0-20M/S
830074511 REPLACED BY 830063285
830074821 O-RING 9.12*3.53 RED SILICON
830074910 GASKET W-SEAL, UGF-6.35
830074929 GASKET UPG-6.35
830074961 CONTROLLER TEMP TC2000CH
830074988 FOUP GEN3 300MM
830075062 SMALLY WAVE SPRING OD425
830076662 PWBA COMM 4PORT RS232 PC1
830076735 ATCS-15-HT-SS 110V
830076883 POWER SUPPLY MKS 260PS-7
830077057 THERMOCOUPLE TYPE R DIAM 2
830078096 SILICONE SEALANT RED HIGH TEMP
830078134 MONITOR 17 INCH TFT
830078665 FILTER WG3SS2WW2
830078673 FILTER WG3SS1WW2
830079289 HEATER 40W 230V D=8 L=50
830079297 HEATER 40W 120V D=8 L=50
830079629 GASKET RS FITTING SS-2-RS-2V
830079645 O-RING 12.37*2.62 KALREZ 4079
830080821 HUB DVI
830080864 FILTER MAINS 1PH 1-20A-250V
830081321 FAN 40X40 PAPST 414
830081909 THERMOCOUPLE CORD K-TYPE 7,5M
830082018 GASKET NI-8-VCR-2-VS-BL
830082476 BARCODE READER BL-601-HA
830082670 CONVERTER DC DC 24 TO 5V
830082848 GATEWAY LINK MANAGER EP
830082972 READER RFID ADVANTAG ATR
830083111 PSU PLASMA STICK
830083227 FILTER WG3NS7RR4 1/2" VCR MALE
830083308 O-RING 253.37*7 WHITE VITON
830083332 DUAL SOURCE CONTR.ELECTRONICS
830083480 PLATE TIE CABLE CHAIN
830083502 O-RING 11.9*1.98 WHITE VITON
830085122 SIC CARRIER 300MM-105 CVD COAT
830085130 DIE SET FOR SOLISTRAND CRIMPS
830085157 JOINT ELBOW ID:4*R1/8"IN-289-6
830085548 FILTER GSMM-50-020-33
830086269 O-RING 18*3 KALREZ 6375
830086277 O-RING 28*5 KALREZ 4079
830086439 TEMP CONTR DUAL-INPUT CASCADE
830086633 DIFF PRESS SENSOR AE600-0002
830086641 DISPLAY MD1000R
830086889 GENERATOR OZONE 090.2 LP
830086897 BUFFER CRVZS-2 2L SS
830086927 O-RING 150*5 VITON
830087516 JACKET HEATING 4540-1454 230V
830087524 O-RING 12.3x2.62 KALREZ 8475
830087532 JACKET HEATING 4540-1054 120V
830087648 O-RING 274X3 VITON
830087656 CONDUIT 50 SMOOTH BORE IP65
830087850 APPLICATOR SEALANT
830088202 QUICK CONN STAUBLI 3/8" FPM
830088210 QUICK CONN STAUBLI 1/2" FPM
830088814 HOOD SUB-D 15P / 11.5mm
830088938 O-RING 405.26*3.53 VITON
830088946 O-RING 456.06*3.53 VITON
830088970 O-RING 18*2 VITON BLACK
830089659 HOOD SUB-D 9P / 8.5mm
830089888 FILTER WG2FT1RR2
830090185 JACKET CABLE NYLON BK (/m)
830090215 FILTER CARBON NIC
830090371 HOLDER BATTERY PP3 (6R61)
830090428 HOUSING 36*178*122
830091688 HOLDER BATTERY 9V / 3V BE30
830092544 DIN 988 8*14*0.1
830092927 CARATECH TN247 (30KG)
830093044 BOX MOUNTING MATERIALS
890200510 BULKH UNION 4BC4-B
890210073 FILTER WG2F-36WR1 3/8-VCR
890210510 BULKH UNION 4BC4-316
890211194 GASKET JSS14
890211197 GASKET JSS12
890211205 BULKH UNION BU 14
890211206 GASKET JSS/EB
890211207 BULKH UNION SS-8-VCR-61
890500132 PADDLE CRYSTAR 141 LONG
981000003 TEMP CONTR SOURCE
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993002250 FNC M2 FF
993003700 PSV-238 NO SS SW
993003800 PSV-238 NC SS SW
993022138 REPL. BY 420113
993022233 REPL BY 060112
993022238 REPL. BY 450113
993312063 PSV NO 1/4 VCR (210112)
993322063 PSV NC 1/4 VCR (300112)
994905168 PWBA FIRE CIRCUIT (R233F371)
994905239 REPL. BY 03-900804D01
997200000 ASSY SENSOR AFC
1300060009 DIGITAL ENCODER HEDS
1416005501 ADAPTOR PTFE OTS
2412002403 BACKGROUND TL/TRANSPORTE
2412002803 BACKGROUND TRANSP POS.
2412004603 SCR FRONT PANEL
2414000403 SCR FRONT RH OTS
2414000513 SCR FRONT LH OTS
5802100531 INNER TUBE-1
5802100941 BASE AFC-260
5802111901 FILTER
5802120301 O-RING SENSOR VITON
5802121501 O-RING SENSOR NEOPREEN
5804100111 BASE LVC-414
5808102101 BUSHING-1
5808102301 HOUSING-1
5808120111 BASE AFM-302
5808120301 BYPASS-2 AFM-302
5808120621 PLATE PRINT-HOLDER
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02-104745A01 ASSY BOAT 100MM PG
02-105180D01 THERMOCPL CR/AL TYPE K
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02-105294C01 CERAMIC INSULATOR
02-106988E01 ASSY BOAT 100MM PIN
02-107334E01 ASSY BOAT, 125MM WAFERS/PG/HD
02-123198D02 ASSY PL BT-4"ON 6" UNC NKL TUS
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02-900228D01 ASSY BOAT DISC SOLAR 100M
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03-108430D01 PWBA LDM CONTROL
03-109451D01 PWBA MEMORY L/II
03-109639D01 PWBA VIDEO/PROCESSOR
03-109946D01 PWBA CONTROLLER
03-110107D01 PWBA DISPLAY/INTER CONN.
03-110887D01 PWBA RPS PROCESSOR
03-113273D01 PWBA INTERF COMM SUPERV
03-113802D01 PWBA MPU OS9-II
03-121727D01 PWBA DIGITAL I/O
03-320730c01 MISC. FUNCTION BOARD
03-323404D01 SYSTEM INTERFACE BOARD 2
03-900461D01 PWBA MOTHER (MICON III)
03-900801D01 PWBA CONN BOARD
03-900804D01 PWBA COMMS BREAKOUT
03-900904D01 REPL. BY 03-900804D01
04-117270D01 RF CONTACT KIT FRONT
04-117333A01 RF CONTACT FEEDTHRU
04-119362A01 KIT MONITOR 9"
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086902024-01 INSTL TUBING OTS
086902031-01 INSTL VACUUMLINE DOPED POLY
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086902057-01 INSTL TUBING BOTTOM FAC N2/OTS
086902058-01 INSTL MOUNTING PLATE ELEC COMP
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086902067-01 INST ELEC GAS SENSORS
086902071-01 INSTL BARATRON 10T 230V
086902079-01 INSTL PRESS CONTR BYPASS
086902083-01 INSTL BARATRON 10T VAC
086902084-01 INSTL PRESS CONTR N2
086902089-01 INSTL F-LINE
086902090-01 INSTL GASP F-LINE
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086903006-01 ASSY POWERCONS SEH1
086903022-01 INSTL CABLE PWR 5*2.5
086903029-01 INSTL PHOTOHELIC
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086903034-01 INSTL N2/COMPR DRY AIR
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086904007-01 INSTL EMO/MOTION STOP STAG5/6
086904021-01 INSTL DCE-BUBBLER
086904026-01 INSTL TUBING OTS
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086904036-01 INSTL VACUUMLINE DOPED POLY
086904037-01 INSTL BARATRON 10T 230V
086904040-01 INSTL PRESS CONTR BYPASS
086904042-01 INSTL BARATRON 10T VAC
086904043-01 INSTL PRESS CONTR N2
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086904059-01 INSTL TUBING BOTTOM FAC N2/OTS
086904060-01 GASP FUJIKIN NITR/HTO EMI-7034
086904061-01 INSTL MOUNTING PLATE ELEC COMP
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086904063-01 INSTL COMPRESS AIR BOTTOM
086904066-01 INST ELEC GAS SENSORS
086904073-01 INSTL N2 PRESS CTRL/B/B1 LINE
086904074-01 INSTL VACUUMLINE NITRIDE/HTO
086904075-01 INSTL BARATRON 10T 230V
086904083-01 INSTL MANIFOLD D+E LINES
086904088-01 ASSY DOORPLATE PWBA GASCABINET
086904089-01 ASSY POWERCONS STAG #6
086904102-01 INSTL SENSOR SiH4 GAS CABINET
086904110-01 INSTL SCAV PURGE BOTTOM
086904111-01 ASSY POWERCONS STAG #5
087905002-01 KIT CONV-DIF K2000-RIB/SQ LH
087905006-01 ASSY-LWR LAMP BANK-SQRIB-LH
087905007-01 ASSY-UPR LAMP BANK-RP N/L
087907004-01 KIT DOC PKG-DTS W/68040 & V6.
087908005-01 KIT DOC PKG-PEP PACKAGE ST-CRO
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087910004-01 KIT DOC PKG-DTS W/68040 & V6.
087910006-01 KIT DOC PKG-F/S-6840/V6.05/RAT
087911004-01 KIT DOC PKG-DTS W/68040 & V6.
088900169-01 EPI E2500 SYSTEM
089123007-01 ASSY SUPERVISOR P.C.(SIEMENS)
16-108824B01 RF FED THRU FOR 165-200
16-117273B01 BLOCK CONTACT TOP/REAR
16-117274C02 ROD RF CONTACT 11.56
16-121361B01 ROD 3/16 DIA 31LG
170081960-01 HIGH-INTENSITY PLASMA SYSTEM
179053001-01 ASSY CALIBRATION SET
200006-01 INSTL KIT POS W/O LOADER
200007-01 INSTL SHT ST W/O IO
200007-02 INSTL SHT ST W/O IO
200007-05 INSTL SHT ST W/O IO
200007-06 INSTL SHT ST W/O IO
200008-02 INSTL SHT ST W IO
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200020-01 ASSY HOOD HOR FLOW
200021-02 INST FLOW w/o st
200028-01 ASSY FLOWBOX
200032-01 INSTL LOADER B. LH
200032-02 INST LOADER B RH
200033-01 ASSY MOTOR BASIC LOADER
200034-01 ASSY SENSORS X-COUNT LH
200034-02 ASSY SENSORS X-COUNT RH
200036-01 ASSY SENSORS REFERENCE
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200039-01 INSTAL CANTIL. PL
2000420-01 LONGITUDINAL MECH
2000440-01 LONGIDITUNAL MECH
2000480-01 LIFT MECH
200048-01 ASSY LIFT MECH.
200049-01 ASSY ENCODER (X+Z)
2000580-01 FAN UNIT 200-240 VAC
200059-01 ASSY CTRL MANUAL TL
200060-01 ASSY CTRL MANUAL BT
200061-01 ASSY OPERATOR PANEL TL
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200063-01 ASSY READ-OUT POSITION
200065-01 INSTL CTRL MANUAL TL
200069-01 ASSY TLC-BASIC
200070-01 INSTL TLC II IT DIF
200070-04 INST TLCII 4T DIF
200070-05 ASSY TLC-1 1T
200073-01 ASSY POWER SUPPLY BTM
200080-01 MODIFI MOTOR+GEAR
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200085-01 MODIFI MOTOR + GEAR
200086-01 MODIFI SUP. SHAFT
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2001101-04 CARRIER SCL QZ RODS 6C W=145
2001101-05 CARRIER SCL QZROD 6C W=135
2001101-06 CARRIER SCL QZROD 6C W=173
2001101-07 CARRIER SCL QZROD 6C W=160
2001101-08 CARRIER SCL QZROD 6C W=150
2001128-01 CARRIER SCL QZ RODS 4 CASS W=1
2001128-03 CARRIER SCL QZ RODS 4 CASS W=1
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200142-01 CASS CFS 150 STD ACAMS
200149-01 INSTL PADDLE HEAVY
2001563-01 BODY
2001636-01 BASE ACTUATOR
2001695-01 FITTING INLET SIDE VCR
2001741-01 ASSY HEADER PIN
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2001784-01 FITTING INLET SIDE SW
2001830-01 FITTING OUTLET SIDE SW
2001865-01 ASSY SENSOR TUBE 0.4
2001865-02 ASSY SENSOR TUBE 0.7
2001873-03 PAD VALVE 5*0.1 KALREZ
2001881-01 BUSHING SENSOR TUBE 0.4
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2001946-01 ASSY SPOOL HUB INLET SIDE
2001954-01 BASE SENSOR
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2002113-01 SPACER BLOCK
2002121-01 PWBA AUTO ZERO AFC 2500
2002148-11 O-RING FOR AFC-2500
2002148-22 O-RING FOR AFC-2500
2002156-01 TUBE SENSOR
2002164-01 ASSY SCREEN BYPASS
2002202-01 FITTING OUTLET SIDE VCR
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2005334-01 FOOT
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2007312-01 CASS BASE 150 LTO
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2007355-02 SS INJECTOR OUTER
2007452-01 COUPLING TILT/SL DRIVE
2007495-01 BUSHING PIVOT TILT DRIVE
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2007622-01 CASS.50*125
2007649-01 ASSY INST SCL LH
2007649-02 ASSY INST SCL RH
2007657-01 INJ OUT TEOS210 3-C CASS
2007665-01 INJ OUT QZ 210
2007835-01 CAL. THERMOC. 3P CL1acc 900c
2007835-02 CAL. THERMOC. 3P CL2std 1300 c
2007835-03 CAL. THERMOC. 3P CL3ind 900 c
2007835-04 CAL. THERMOC. 3P CL4 ind 1300c
2007843-01 CAL THEM. 3P CL1+OTS acc 900 c
2007843-02 CAL. THERM. 3P CL2+OTSstd1300c
2007843-03 CAL. THERMOC. 3P+OTS CL3ind900
2007843-04 CAL. THERM. 3P+OTS CL4ind1300c
2007851-01 CAL THERMOCOUPLE 5P CL1
2007851-02 CAL THERMOCOUPLE 5P CL2
2007851-03 CAL THERMOCOUPLE 5P CL3
2007851-04 CAL THERMOCOUPLE 5P CL4
2007878-01 ASSY FURNACE SECTION DFS210
2007894-01 ASSY PROCESS SECTION DFS210
2007932-01 ASSY SOURCE (ATC1,2) DFS 210/D
2007959-01 ASSY VACUUM SYS 210
2007975-01 ASSY CONTR (ATC2.5) DFS210/DFS
2008270-01 ASSY MECH CONSOLE
2008270-81 ASSY PURCH CONTROL CONSOLE
2008270-82 KIT OEM PARTS CONTROL CONSOLE
2008319-01 CARRIER SCL RIROD 6 CASS W=180
2008319-02 CARRIER SCL RIROD 6 CASS W=165
2008319-03 CARRIER SCL RIROD 6 CASS W=
2008319-04 CARRIER SCL RIROD 6 CASS W=
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2008335-01 CARRIER SCL RIRO 4C W=180
2008335-02 CARRIER SCL RIRO 4C W=165
2008343-01 CARRIER SCL RIROD 6C
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2008610-01 CARRIER DOUBLE
2008629-01 GUIDE FRAME
2009358-01 ASSY TANDEM REAR WHEELS
2009382-01 COLLAR
2009412-01 CAL TC 3P CL3
2009420-01 ASSY TRANSVERSE MECH
2009447-02 FLANGE FRONT 250 RH
2009471-02 ASSY DOOR MPCVD 250 RH
2009471-04 ASSY DOOR MPCVD 250 TE RH
2009501-01 INJ OUT 250
2009641-01 ASSY SATC CAB BASIC LH
2009706-01 SATC 1 USA 16AO-48D
2009714-01 ASSY LOADSTAT. 2210 DFS210 LH
2009714-02 ASSY LOADSTAT. 2210 DFS210 RH
2009714-81 ASSY MECH LOADST 2210LH DFS210
2009714-82 KIT OEM PARTS LOADSTAT DFS210
2009714-83 ASSY MECH LOADST 2210RH DFS210
2009854-01 T.C MUX Satc II
2009994-01 ASSY RING FELT 3-MM
2010011-01 CASS COVER 100 LTO
2010046-01 CASS COVER 150 LTD
2010054-01 INJ OUT DOPED/P250-3CASS
2010143-01 SATC-2 USA 110VAC
2010143-02 SATC-2 USA 110VAC
2010143-03 SATC-2 USA 110VAC
2010194-01 INJ OUT 250
2010208-01 INJ OUT TEOS/BSG F2103C
2010216-01 INJ INSIDE 210/250
2010453-02 ASSY LOAD w/o ST RH
2010755-01 PWBA FLAME DETECT 110VAC
2010763-01 ASSY AUTO DOOR EL LH 210 DIFF
2010836-01 ASSY BASIC BUBB CAB
2010886-03 HEATSHIELD MIDDLE
2010895-01 HEATING ELEMENT DFR 210 MT
2010909-01 HEATING ELEMENT DFR 210 LT
2010917-01 HEATING ELEMENT DFR 250 MT
2010925-01 HEATING ELEMENT DFR 250 LT
2010968-01 HEAT SHIELD ID:195
2011018-02 ASSY FLG FR 210 DS WC RH
2011026-01 ASSY HEATER 500 OTS250LH
2011026-02 ASSY HEATER 500 OTS250RH
2011042-02 FLG FR 210 DS WC RH
2011158-01 ASSY AUTO DOOR EL MECH. LH
2011158-02 ASSY AUTO DOOR EL MECH. RH
2011158-03 ASSY AUTO DOOR EL TLC3 LH
2011158-04 ASSY AUTO DOOR EL TLC3 RH
2011166-01 SPACER EL DOOR MECH
2011263-01 ASSY TANK CATALYTIC CGP 100
2011417-01 PLATE REAR
2011425-01 HOOK
2011476-01 HEAT SHIELD 250
2011492-01 BASE AUTO DOOR 250
2011638-01 CABINET 200/300
2011794-01 FLANGE BACK 250 LH
2011794-02 FLANGE BACK 250 RH
2011808-01 FLANGE FRONT 250 LH
2011808-02 FLANGE FRONT 250 RH
2011816-01 ASSY DO EL MPCVD 250 L
2011816-02 ASSY DO EL MPCVD 250 R
2011816-03 ASSY DO EL MPCVD 250 TE L
2011816-04 ASSY DO EL MPCVD 250 TE R
2011832-03 ASSY DO EL MPCVD 210TE L
2011840-02 HEATSHIELD DOOR 210
2011913-01 SCAVENGER FRAME 210
2011956-01 ASSY FLG END 250/65
2011964-01 FLANGE FRONT 210 LH
2011964-02 FLANGE FRONT 210 RH
2011972-01 FLANGE BACK 210 LH
2011972-02 FLANGE BACK 210 RH
2012006-01 ASSY HEAT SHIELD 250
2012006-02 ASSY HEATSH250 w/o BALLJ for
2012014-01 HOLDER HEAT SHIELD 250
2012022-01 PLATE PROTECT 250
2012049-01 HEAT SHIELD 250
2012057-01 PLATE PROTECT 250
2013657-01 HEATING ELEM
2014297-01 HEATSH REMOV 250
2014297-02 HEATSH REMOV 210
2014319-01 ASSY WLD FLG FR 250 ES
2014335-01 ASSY WLD FLG BACK 250 ES
2014351-01 ASSY WLD FLG FR 210 ES
2014386-01 ASSY WLD FLG BACK ES
2014394-01 FLANGE FRONT 250 ES
2014408-01 FLANGE FRONT 210 ES
2014424-01 ASSY WLD PLATE END 250
2014424-03 ASSY WLD PLATE END 250*200
2014491-01 FILLER PLATE 250 1MM
2014491-02 FILLER PLATE 250 2MM
2014491-03 FILLER PLATE 250 3MM
2014491-04 FILLER PLATE 250 1MM
2014513-02 HEATSH REMOV 210 LINER
2014572-01 TUBE CFS 210x2300,2xBJ
2014599-01 TUBE CFS 210x2450,2xBJ
2014602-01 ASSY FLG END 250*217/65
2014629-01 TUBE VENT 250 QZ
2014661-01 CAL. THERMOCOUPLE 3P. CL1
2014661-02 CAL. THERMOCOUPLE 3P. CL2
2014661-03 CAL. THERMOCOUPLE 3P. CL3
2016249-01 FLANGE RED NW100XNW65
2016427-01 HOOK QZ
2016826-01 INSULATOR CFS L: 99
2017385-01 KIT COM PARTS DO EL 250 MP
2017393-01 KIT COM PARTS DO EL210MP
2017407-01 HEATSHIELD ID:225
2017466-01 GUIDE TUBE
2017482-01 TC ELEM SINGLE HT 140MM
2017482-04 TC ELEM SINGLE HT 125MM
2017490-01 TC ELEM SINGLE LT 110MM S
2017490-02 TC ELEM SINGLE LT 140MM
2017490-03 TC ELEM SINGLE LT 125MM
2017504-01 TC ELEM DUAL HT 140MM
2017504-04 TC ELEM DUAL HT 125MM
2017512-01 TC ELEM DUAL LT 110MM S
2017512-02 TC ELEM DUAL LT 140MM
2017512-03 TC ELEM DUAL LT 125MM
2017539-01 ASSY TC HOLDER
2017547-01 ASSY TC SINGLE HT 140MM
2017547-02 ASSY TC DUAL HT 140MM
2017547-03 ASSY TC DUAL LT 110MM
2017547-04 ASSY TC SINGLE LT 110MM
2017547-05 ASSY TC SINGLE HT 155MM
2017547-06 ASSY TC DUAL HT 155MM
2017547-07 ASSY TC DUAL LT 140MM
2017547-08 ASSY TC SINGLE LT 140MM
2017547-11 ASSY TC SINGLE HT 125MM
2017547-12 ASSY TC DUAL HT 125MM
2017547-13 ASSY TC SINGLE LT 125MM
2017547-14 ASSY TC DUAL LT 125MM
2017709-01 KIT COM PARTS EL DO MECH
2017717-01 KIT COM PARTS FLG END210 ST
2017725-01 KIT COM PARTS FLG END250
2017970-01 ASSY CONNECTOR INLET VCR
2017970-02 ASSY CONNECTOR INLET SW
2017997-01 BYPASS
2018047-01 KIT COMM PARTS
2018526-01 ASSY RED UNION 3/4"x1/2"BORED
2018535-01 ASSY FLG FITTG INLET VCR
2018535-03 ASSY FLG.FITTG.INLET VCR
2018802-01 MANCHET QUARTZ 250
2018810-01 COLLAR
2018810-02 COLLAR
2018810-03 COLLAR
2019035-01 CASS 150 MM WH
2019213-01 ASSY HOSE L = 230
2019267-01 PWB SIGNAL DISTR 2
2019272-01 ASSY PWBA SIGN DISTR 2
2019272-02 PWBA SIGN DISTR 2
2019272-03 PWBA SIGN DISTR 2
2019272-04 ASSY PWBA SIGN DISTR 3 BASIC
2019442-01 ASSY BASIC SATC CABINET
2019582-02 ASSY FLG FR DS 210F250 RH
2019655-01 TUBE CFS 210/200*1490 CYL
2020041-01 CARRIER SLS
2020068-01 DIST.HOLDER 180L/200L/210
2020068-02 DIST.HOLDER 220L/250
2020076-01 WHEEL QZ 48*12
2020076-02 WHEEL QZ 64*12
2020076-03 WHEEL QZ 84*12
2020084-01 CARRIER WH $ CASS CAG.
2020092-01 BUSH QZ 20*10-12
2020130-01 CRADDLE STZ LTO
2020203-01 CRADDLE SUPPORT 210
2020300-01 DISC BOAT SUPPORT
2020319-01 DISC BOAT SUPPORT
2020364-01 PLATE PROT. MONITORS
2020696-01 SCAV BOX 250 BASIC
2020696-02 SCAV BOX 250 DIFF ELDO LH
2020696-03 SCAV BOX 250 DIFF ELDO RH
2020696-04 SCAV BOX 250 MPCVD ELDO LH
2020696-05 SCAV BOX 250MPCVD ELDO RH
2020696-06 SCAV BOX 250 MPCVD SLS LH
2020696-07 SCAV BOX 250 MPCVD SLS RH
2020710-01 EPROM UPDATE SATC-1 (BY EMAIL)
2020711-01 EPROM UPDATE SATC-1 (HARDWARE)
2020712-01 EPROM UPDATE SATC-2 (BY EMAIL)
2020713-01 EPROM UPDATE SATC-2 (HARDWARE)
2020714-01 EPROM UPDATE SATC-1 + SAS UPDATE (BY EMAIL)
2020715-01 EPROM UPDATE SATC-1 + SAS UPDATE (HARDWARE)
2020716-01 EPROM UPDATE SATC-2 + CSAR UPDATE (BY EMAIL)
2020717-01 EPROM UPDATE SATC-2 + CSAR UPDATE (HARDWARE)
2020807-01 ASSY BOATL MAN LH
2020807-02 ASSY BOATL MAN LH
2021242-01 TUBE CFS 232/245 DFS 250 CYL
2021242-02 TUBE CFS 232/245 DFR 250 CYL
2021242-03 TUBE CFS 232/245 DFS210(250/21
2021307-01 BOX FLOW CONTROL
2021315-01 SCR BOX FLOW CONTR.FRONT
2022818-01 SCR COVER FLOW CONTROL
2022834-01 SCR FRONT OVERHEAT PROTECTION
2022850-01 SCR FRONT PAN RH OTS
2022850-03 SCR FRONT PANEL LH OTS
2022869-01 SCR PANEL BACK
2022885-01 SCR FR.PANELS SELEC UNIT
2023431-01 PWBA PROCESSOR 68008F
2023623-01 REPLACED BY 2023628-01
2023695-01 ASSY BASIC PUMP CABINET
2023695-81 ASSY MECH PUMP CABINET 250
2023717-01 ASSY PRESS SWITCH
2023784-01 CIL-GEAR L
2023806-01 DISC POSITIONING
2023822-01 CIL GEAR R
2023861-01 HOUSING
2024128-01 ASSY POWER UNIT
2024195-01 SCR BOX OPERATOR PANEL
2024209-01 BOX OPERATOR PANEL SCR,
2024330-01 KIT WATER PARTS DOOR S
2024330-02 KIT WATER PARTS DOOR SW
2024349-01 ASSY WATERPRTS GENERAL LH
2024349-02 ASSY WATERPRTS GENERAL RH
2024357-01 KIT WATER PARTS BACK FLG
2024357-02 KIT WATER PARTS BACK FLG
2024438-01 PWBA CPU 68008F-4MB (met Piggybag)
2024640-01 RF CONTACT TISI INC END
2024640-02 RF CONTACT TISI INC END
2024705-02 CARRIER WH 4 CONT RI 150
2024772-01 CAR BODY
2024896-01 PWBA SELECTOR BOARD
2024969-03 PLATE SCAV F250 DIAM 280EL POL
2024969-04 PLATE SCAV F250 DIAM 250EL POL
2025027-01 ASSY-DWG SUPPORT TUBE 175
2025027-02 ASSY SUPPORT TUBE 175
2025043-01 CASS BASE 100 LTO SLS
2025078-01 CASS BASE 100 PD+T SLS
2025256-01 PLATE OPER. PANEL SATC.2
2025280-01 ASSY HD LOADER LH TC/DCIC/POTM
2025280-02 ASSY HD LOADER RH TC/DCIC/POTM
2025299-01 BOX FRAME LH
2025299-02 BOX FRAME RH
2025310-01 MODIFI SUPPORT
2025310-02 MODIFI SUPPORT
2025418-01 INJ OUT DFR LTO 1CASS100
2025426-01 CASS COVER 100 PD+T
2025434-01 INJ INNER DFR UNIVERSAL
2025442-01 INJ OUT DFR P/D 1CASS
2025450-01 INJ OUT DFR TEOS/D1CASS
2025469-01 INJ OUT DFR TEOSB/D1CASS
2025507-01 ASSY TUBE VENT F250 SL
2025507-02 ASSY TUBE VENT F250 SL
2025515-01 ASSY WELD ADAPT 1/4 INJ.
2025612-01 ASSY MECH FURN 210
2025647-01 INSTL HD LOADER LH
2025647-02 INSTL HD LOADER RH
2025655-01 KIT FOR PARTS 210
2025817-01 ASSY POWER DISTR.
2025930-01 ASSY BOX
2025965-01 PWB BASE HDBL
2025973-01 ASSY PWBA BASE HDBL2
2026090-01 ASSY CGP-100-SLF-PSM-SS
2026244-02 ASSY DO RELAYUNIT 1TUBE 50/60H
2026252-01 ASSY WELD ADAPT 1/2 INJ.
2030063-01 CARRIER SLS
2030217-01 INJ INSIDE LTO F210+F250
2030225-01 INJ OUT LTO 150-3CASS
2030225-03 INJ OUT LTO 250-3CASS 100
2030551-02 ASSY PANEL OPER SATC 1+BP
2030551-03 ASSY PAN OPER SATC1+tubesw USA
2030551-04 ASSY PAN OPER SATC1
2030551-06 ASSY OPER PAN SATC1 USA
2033887-01 SCR FRONT OTS
2033992-01 MANCHET QZ 210-200
2034255-02 ASSY I/O SHELF RH 5 CASS
2034255-03 ASSY I/O SHELF RH 6 CASS
2034263-01 ASSY I/O SHELF LH 4 CASS
2034263-02 ASSY I/O SHELF LH 5 CASS
2034263-03 ASSY I/O SHELF LH 6 CASS
2034999-01 ASSY DO CLOSE IND DIF LH
2034999-02 ASSY DO CLOSE IND DIF RH
2034999-03 ASSY DO CLOSE IND LH MP
2034999-04 ASSY DO CLOSE IND RH MP
2035049-01 HOUSING DCI
2035103-01 PLATE DIST HOLDER L=43
2035103-02 PLATE DIST HOLDER L=43
2035286-01 ASSY PARTICLE TRAP
2035421-01 CASS BASE 100 PD+T
2037122-01 ASSY VALVE SPINDLE STD
2037130-01 SCR BOX OPERATOR PANEL
2037149-01 BOX OPERATOR PANEL SCR
2037173-01 PLATE SCAV. F.210 TUBE172 D210
2037173-02 PLATE SCAV. F.210 TUBE210 D250
2037181-01 KIT CAL TC CONN 210
2037181-02 KIT CAL TC CONN 250
2037203-01 KIT CLAMPS DIFF SYSTEM
2037238-01 TUBE CFS 243*2450 NV 2BJ
2037319-01 ASSY FLG DO 250 SLS LH
2037319-02 ASSY FLG DO 250 SLS RH
2037319-03 ASY FLG DO 250 SLS LH
2037327-02 ASY PLATFORM DIFF HDBL
2037513-01 ASSY SUB FRAME 210
2037521-01 ASSY DISTRIBUTION BOX
2037548-01 BOX DISTRI
2037564-01 CENTRAL POWER BOX
2037726-01 ASSY WATERPARTS WC TRAP LEY
2037726-02 ASSY WATERPARTS WC TRAP ASM
2037793-01 ASSY VALVE ELEC 1/4" NPT
2037793-02 ASSY VALVE ELEC 1/4" NPT
2038501-01 SCR BRACKET ALARM SECTIO
2038897-01 INST. WATERPRTS FRONTFL. LH
2038897-02 INST. WATERPRTS FRONTFL. RH
2039133-01 ASSY BASIC LOADER LH
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2039192-01 KIT COMMON PARTS LOADER
2039222-01 FLANGE INLET SPEC AFC 250
2039338-01 MODIFICATION PIC-BOX
2039435-01 KIT P.E. 210/250
2039451-01 KIT P.E. PECVD
2039729-02 ASY CABLE 2*0.5
2040921-01 GEAR MOTOR
2041235-01 ASSY MP CABINET BASIC LH
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2041235-81 ASSY PURCH MECH MP CAB BASIC L
2041235-82 KIT OEM PARTS MP CAB BASIC
2041235-83 ASSY PURCH MECH MP CAB BASIC R
2041251-01 ASSY SHELVES MP CAB BASIC LH
2041251-02 ASSY SHELVES MP CAB BASIC RH
2041707-01 SATC1 220V 1A.2D,S-TCMUX
2041707-02 SATC1 220V 1A.2D,S-TCMUX
2041707-04 SATC1 220V 1A.2D,S-TCMUX
2041707-30 ASSY SATC1 220V NO-BP
2041723-01 SATC/PMU2,220,1,A,D,SMU
2041723-02 SATC 220V,1A,2D,S-TCHMUX
2041723-03 ATC 220V,1A,2D,S-TCHMUX
2041723-11 ATC 220V,2A,2D,S-TCHMUX
2041723-12 SATC2,220V,2A,3D,S-TCHMUX
2041723-13 ATC 220V,2A,3D,S-TCHMUX
2041723-43 ASSY ATC 220V,1A,2D,S 4MB
2041723-63 ASSY ATC 220V,1A,2D,S 4MB ARC
2042754-01 ASSY PLATFORM SCL LH
2042754-02 ASSY PLATFORM SCL RH
2042762-01 HOUSING PLATFORM SCL
2043084-01 ASSY CONTROL CONSOLE S-1
2043084-02 ASSY CONTROL CONSOLE S-2
2043548-01 ASSY BELLOWS WELDED
2043734-01 ASSY BASIC VME 68008
2043807-03 ASSY DO FLG MP 210 TE LH
2043807-04 ASSY DO FLG MP 210 TE RH
2043815-01 INJ OUT LTO 250 - 3 CASS
2044382-01 SCR I/O CONTROL
2044412-01 ASSY LOADST. VERT. LAM. FLOW L
2044412-02 ASSY LOADST. VERT. LAM. FLOW R
2044412-81 ASSY MECH L.ST VERT LAM FLOW L
2044412-82 KIT OEM PARTS L.ST VERT LAM FL
2044412-83 ASSY MECH L.ST VERT LAM FLOW R
2045028-01 CRATING PUMP CABINET
2045206-01 ASSY HEAT EXCHANGER DIFF
2045222-01 KIT WATER PARTS FURN 210
2045311-01 BUSHING
2045419-01 BUSHING
2045486-01 HUB
2045680-01 HUB 6.35
2045699-01 DISC
2045753-01 HUB 4.0
2046334-01 ASSY CONTR.ELEC HDBL I/II
2046334-02 ASSY CONTR.ELEC HDBL I/II-LDR
2046334-03 ASSY CONTR.ELEC HDBL-NO PTM.PH
2046334-04 ASSY CONTR.ELEC HDBL I/II-NO P
2046342-01 ASSY CONTROL RACK HDBL I/II
2047683-01 GUIDE PLATE RH
2047705-01 GUIDE PLATE LH
2047977-01 KIT INST. SCAV. FLOWSWITCH
2048272-01 SCR FRONT AFC 2500
2048299-01 SCR BACK AFC 2500
2048671-01 TUBE CFS 243x2450 2BJ HT
2049244-01 ASSY PULLEY
2049317-01 ASSY PULLEY MOTOR
2049740-01 ASSY REDUC 1/4 NPT TO M5
2050404-01 O-RING 388*3 VITON-HV
2050404-02 O-RING 415*3 VITON-HV
2050684-01 ASSY OPER PANEL HDBL I/II
2051028-04 ASSY VME 68030 110V
2051028-08 ASSY VME 68030 110V
2051028-09 ASSY VME 68030
2051028-99 ASSY VME 68030
2051192-01 TUBE CFS 243*1600 2BJ HT
2051249-01 HOLDER H2 BURNER
2051354-01 TUBE CFS 172*2300 HT NV
2051389-01 ASSY HEATER OTS 210 LH
2051389-02 ASSY HEATER OTS 210 RH
2051389-03 ASSY HEATER OTS 210 LH 20 SLM
2051389-04 ASSY HEATER OTS 210 RH 20 SLM
2051397-01 KIT OTS 210
2051443-01 HEATING ELEMENT DFR 250 HT
2051516-01 KIT SCL UPGRADE
2051524-01 HEATING ELEMENT DFS 250 HT
2052199-01 GUIDE CABLE
2052233-02 Retro Monitor 12" Green
2052393-01 ANCHOR
2053160-01 ASSY PARTICLE TRAP
2053322-01 KIT RETROMONI.12" INCH
2053322-02 KIT RETROMONI.12" GREEN
2053322-03 KIT RETROMONI.12" AMBER
2053357-01 SCR POWER SUPPLY TLC
2053683-01 ASSY PRESS SWITCH VAC/0
2053683-02 ASSY PRESS SWITCH VCR/100
2053683-03 ASSY PRESS SWITCH VAC/0
2054671-01 SCR. OPER PANEL HDBL
2054817-01 SCAV BOX 210 BASIC
2054817-02 SCAV BOX 210 DIFF ELDO LH
2054817-03 SCAV BOX 210 DIFF ELDO RH
2054817-04 SCAV BOX 210 MPCVD ELDO LH
2054817-05 SCAV BOX 210 MPCVD ELDO RH
2054817-06 SCAV BOX 210 MPCVD SLS LH
2054817-07 SCAV BOX 210 MPCVD SLS RH
2054825-03 EXHAUST 210 4 CHANNELS
2054841-01 EXHAUST VALVE 210
2054841-02 EXHAUST VALVE 250
2054868-01 ASSY OTS SHELF TYPE L
2054868-02 ASSY OTS SHELF TYPE R
2054914-01 BASE H2 SENSOR UNIT
2054965-01 PLATE QZ ADAPT DIFF SLS
2055066-01 END RING 172
2055074-01 TUBE COLLAR 172
2055082-01 TUBE ADAPTOR 172
2055090-01 ASSY TUBE ADAPTOR 172
2057352-01 INST. BLOWERS
2057395-01 ASSY HEATER OTS 500W
2057425-01 THERMOCPL S DUAL L:270 RH-10%
2057484-01 ASSY EXHAUST 250 2 CHANNELS
2057484-02 ASSY EXHAUST 250 4 CHANNELS
2057573-03 FINGER ADJUSTMENT TOOL
2060191-01 ASSY SATC CC SW (FLOPPY) A2.2
2061120-05 ASSY PLATE THYR. UNIT 5Z
2061120-13 ASSY PLATE THYR. UNIT 3Z
2061120-98 ASSY PLATE THYR 3Z
2061120-99 ASSY PLATE THYR 5Z
2061139-01 PLATE POWERUNIT PERTINAX
2061201-01 ASSY POWER SUPPLY
2061287-01 ASSY FIC PANEL
2061503-21 PWBA RSDB MODIFIED
2061511-21 PWBA PSDB
2061538-21 PWBA FRGC +-30VOLT
2061546-21 PWBA H2 DETECTOR
2061554-21 PWBA TC-MUX S/R COUPLE
2061554-22 PWBA TC-MUX MK2 K
2061597-21 PWBA MIB-1
2061600-21 PWBA MIB-2
2061619-21 PWBA DAD
2061627-21 PWBA FPIL
2061643-21 PWBA GPI-2
2061651-21 PWBA END
2061678-21 PWBA SIB
2061686-21 PWBA GCI
2061694-21 PWBA RPLB (3 SEP.CIR)
2061708-21 PWBA ARCNET
2061716-21 ASSY PWBA HDBL 2
2061716-22 ASSY PWBA HDBL 2/LDR ALARM
2061716-23 ASSY PWBA HDBL 2/NO POTM.(Ph.N
2061716-24 ASSY PWBA HDBL 2/NO POTM.
2061732-21 PWBA FINGER DRIVE MK2
2061740-21 PWBA POWER VB57/niet meer leve
2061759-21 PWBA POWER VA57/+15V
2061767-21 PWBA REF-UP RAMP A57
2061775-21 PWBA PRESET S57
2061783-21 PWBA BATTERY BACK-UP
2061791-21 PWBA MOTHER
2061848-21 PWBA DAD BB
2061856-21 PWBA AIOB
2061864-21 PWBA FPIL BB
2061872-21 PWBA GCI-BB
2061880-21 PWBA RCIB
2061899-21 PWBA TCIB
2061902-21 PWBA DIOB
2061910-21 PWBA MIB
2061929-21 PWBA BUFFER B57
2061937-21 PWBA MOTORCONTROL TLC3
2061945-21 PWBA MOTORDRIVE TLC3
2061961-21 ASSY TLC3
2061988-21 PWBA TCIB CONN
2062038-01 PWBA FIC CPU BOARD
2062046-01 PWBA FIC CONN. BOARD
2062321-01 SPACER 100 BOAT
2062399-01 BLOCK CONN TC ITS
2062453-01 EXHAUST 2CH
2062453-02 EXHAUST 4CH
2062569-01 GASDIVIDER CFS V290
2062682-01 ASSY OTS CONTROL 220 VAC
2062682-02 ASSY OTS CONTROL 240 VAC
2062682-03 ASSY OTS CONTROL 110 VAC
2062852-01 FLANGE BACK 210 PLASMA 2
2063131-01 ASSY FLG FIT OUTL SW
2063980-01 ASSY MOD. BRACKET SET
2064510-01 ASSY DOOR IOM 2/200
2064537-01 ASSY TUBING IOM 2/200
2064650-01 ASSY DOOR MECHANIC 2/200
2064669-01 ASSY SPINDLE 2/200
2064952-01 AMT CANT.DO 210 BGL LH
2064952-02 AMT CANT.DO 210 BGL RH
2065525-01 CENTERRING 40KF
2065533-01 INLET OTS CFS
2065541-01 CENTERRING 16KF
2065762-01 BALLON CFS OTS VX
2067781-01 PLATE TC-MOUNTING
2067986-01 CHANNEL STAGING
2068036-01 CHANNEL PECVD
2069369-01 BASE NON ACTUATOR
2070170-01 BUSH MOTOR EXC
2070642-01 ASSY CLEANROOM COVER 2200
2070650-01 ASSY PANEL R B=385
2070995-01 KIT COMM PARTS BEC-4-HV
2071029-01 ASSY PANEL L B=385
2071037-01 ASSY SCREW M6 MODIFIED
2071126-01 ASSY CONNECT I/O 200-CC
2071355-01 ASSY COVER AFM 3500
2071908-01 ASSY BLOWER 2GE-180AA03-0
2071908-02 ASSY BLOWER 2GE-180AA03-0 FL.O
2071983-01 ASSY MOTOR BEC
2072017-01 GEAR Z=75
2072289-01 ASSY VME 68030 + OPTIONS
2072289-02 ASSY VME 68030 + OPTIONS
2072416-03 ASSY INT PLATE HV POS 3
2072416-04 ASSY INT PLATE HV POS 4
2072491-01 THYRISTOR PACK 5Z/3P/110V
2072491-05 THYRISTOR PACK 5Z/1P/110V
2072491-13 THYRISTOR PACK 3Z/1P/110V
2072653-01 MODIFI THYRISTOR
2072971-01 ASSY PNEUM HV BEC
2073501-01 ASSY BEC-4-HV
2074575-01 TUBE CFS 210*2450 2XBJ
2074648-01 ASSY TRAP NW65 WATER COOLED
2074869-01 ASSY TEMP SENSOR 50C
2074869-02 ASSY TEMP SENSOR 1"
2075180-21 PWBA T-BITBUS
2075296-01 ASSY BOX PWBA WHC VT 2/4
2075466-21 PWBA AMP MOD 2 AXIS
2075768-01 BALLON HIGH FLOW OTS
2076705-01 ASSY SUPPORT FLANGE OXID.200
2076748-01 INT.OUT.LTO DFR 100
2076756-01 INT.OUT.POLY DOPED DFR
2076764-01 INT.OUT.TEOS/PSG DFR
2076772-01 INT.OUT.TEOS/PSG DFR
2076780-01 TUBE CFS 210*1600 HT V
2076780-02 TUBE CFS 210*1600 HT V
2076829-01 QUARTZ MANCHET DFSN 173
2076829-02 QUARTZ MANCHET DFSN 173
2076853-01 ASSY FLGDO DFSN210 1WH LH
2076853-02 ASSY FLGDO DFSN210 1WC LH
2076853-03 ASSY FLGDO DFSN210 1WC LH
2076853-04 ASSY FLGDO DFSN210 1WC LH
2076888-01 ASSY HEAT 1500 OTS DFSN 210 LH
2076888-02 ASSY HEAT 1500 OTS DFSN 210 RH
2076896-01 KIT HEATER OTS DFSN 210
2076926-01 HEATSHIELD COVER OTS
2077043-01 ASSY DOOR SWITCH 2*2P
2077213-01 ASSY CLAMP WINDOW WHC
2077264-01 ASSY PWR UN 34K/5Z/1P/200V
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2085690-02 ASSY EMO SWITCH RED PLATE
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2089644-81 KIT MECH PARTS DFS-N
2090325-01 PWBA AFC 2500 MK3
2090414-01 FITTING INLET VCR MOD
2090562-01 GASBOX SMALL
2090651-01 FLANGE BACK ES DFSN 210
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2092743-01 DRAIN BUBBLER
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2092905-01 INST. WATERPARTS GENERAL LH
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2092913-01 KIT WATERPARTS DFSN LH DOORS
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2092921-01 RACK HDBL CONTR
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2093200-01 ASSY TUBE ADAPTOR 173 DFSN
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2093251-01 ASSY PRESS.SWITCH INL.LINE 3/8
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2093326-01 ASSY VACUUM SECTDFS210/DFSN250
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2093359-01 SCAVENGER BOX RH
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2093464-01 ASSY SCAVENGER BASIC LH
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2093618-01 KIT DOOR SCAV DFSN
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2094983-03 CAL. THERMOCOUPLE 3P CL3
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2094991-02 JOINT AS29 O-RING X3/4UT
2095017-01 TUBE CFS 210*1600 NV 2BJ
2095033-01 TUBE CFS 210*2600 76 2BJ
2095068-01 KIT COMMON PARTS LOADER
2095084-01 ASSY STAGING 200MM
2096064-01 REPLACED BY 2625466-01
2096382-01 CERAMIC BUSH
2096404-01 CERAMIC PLANE
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2097303-01 ASSY TEE NW40 COAT
2097311-01 FLANGE 16KF
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2097524-01 ASSY VACUUM TUBING
2097540-01 BOAT HF ETCHER 150MM
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2098008-01 KIT COMM PARTS SCL MECH
2098016-01 INST SCL TLC3 LH
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2098067-01 ASSY PLATE THYR 3Z-1P-110
2098199-01 GRILL ADJUSTABLE DIA
2098210-01 TUBE 243/232 BJ76/50 158
2098210-02 TUBE 243/232 BJ76/50 158
2098210-03 TUBE 243/232 BJ76/50 158
2098237-01 TUBE 243/232 BJ76/50 DFS
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2098245-01 TUBE 210/200 BJ76/50 DFS
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2098253-01 TUBE 172 BJ76/50
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2098415-01 PWA GCIB+CPU
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2098644-01 ASSY CABINET DFS210N/250N
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2098652-01 KIT CAL TC CONN-3P DFS210N
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2098962-01 MPU MODULE SATC 2 1/2 CCD13
2099659-01 KIT COMPR.AIR I/2
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2099810-01 ASSY BR CABLES BEC
2099845-01 ASSY CABINET DRY PUMPS (LEY)
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2100967-01 GRID
2101351-01 HOLDERPLATE
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2102935-01 HEATING ELEM 5-ZONE D:200
2103060-01 KIT COMPR. AIR
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2104334-01 ASSY REAR SCREEN 2200
2104504-01 GUIDE
2104520-01 BUSH CENTERING
2104636-01 EV-PLATE SHORT
2104652-01 EV-PLATE LONG
2104679-01 EV-BOX SHORT
2104695-01 EV-BOX LONG
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2105020-01 ASSY STANDARD TUBING
2105535-01 ASSY PRESS MONITOR
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2106426-01 ASSY VLV BOX STM
2106442-01 ASSY HEADER INLET NW16
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2106558-01 ASSY TCA GASLINES
2106566-01 ASSY MOTOR + MOD BRAKE
2106574-01 ASSY PWBA GES DMC-1 KIT
2106744-01 ASSY CLS BOX 230V
2107260-01 ASSY DOOR MECHANISM 2/200
2107317-01 ASSY EMO YELLOW PLATE
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2107333-02 ASSY VME 68030 110V
2107600-01 ASSY SPIKE TC HOLDER
2107619-02 WAFERPAN 150MM 1
2107880-01 ASSY HEATING EL OXI
2107902-01 INSTALL PP BOX
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2108550-01 ASSY I/O DUAL CASS.R
2108550-02 ASSY I/O DUAL CASS.L
2108550-03 ASSY I/O DUAL CASS.L
2108550-04 ASSY I/O DUAL CASS.L
2108550-05 ASSY PHONY I/O DUAL CASS.L
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2108739-01 ASSY VENT RC
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2108925-01 ASSY PWBA COMPARATOR 25T
2109050-01 ASSY INTERM. PLATE OXI/STAGING
2109093-02 ASSY INTERM PL OXI/ST
2109190-01 ASSY TRAP WC NW65
2109263-01 BOAT CFS 200MM
2109433-01 ASSY VAC VLV IOR
2109484-01 HEATSHIELD WAFERPAN
2109506-01 ASSY VAC VLV IOL
2109514-01 ASSY VAC VLV STM
2109581-01 ASSY VAC VLV HFC
2109670-01 ASSY COVER DOOR
2109700-01 ASSY DOOR
2109727-21 PWBA VT-4 INTERFACE
2109875-01 ASSY BOAT MONEL 200MM
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2110008-01 ASSY EMO SWITCH
2110539-01 KIT CONN 42P/M/HDD
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2110881-01 ASSY TEACHIN TOOL
2111101-01 ASSY EVAPORATOR H2O 110V
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2111306-01 BUSH DISTANCE
2111322-01 BUSH CLAMP
2111433-01 ASSY AUTO DOOR EL250DI L (DIFF)
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2111519-01 MOD. GEARBOX
2111772-01 ASSY WLD PLUG DOORPL OXI
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2112191-01 HEATING ELEMENT DFS 210 MT
2112256-01 FIRMWARE PWBA GES MPU-4B
2112299-01 ASSY PWR SUPP 8/15/15/24V
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2112671-01 PWBA DISTR LOGIC QT NR 100802
2112787-01 BOAT CFS 150MM
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2113910-01 ASSY JACK BEC
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2114062-01 BOAT CFS 125MM
2114070-01 ASSY DOOR I/O
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2114186-01 ASSY WLD TEE UNION 1/2"UT
2114321-01 ASSY EXHAUST PURGE
2114585-01 ASSY BOAT ELEVATOR
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2114763-01 INSTL OTS ADV.600
2114852-01 ASSY OTS ADV.600
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2115328-01 ELBOW 51/30M-41/25F
2115336-01 OUTLET 41/25F-30 +3/8"
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2115700-01 ASSY TUBING OXI EDWDRY
2115719-01 ASSY BOX TERM MAINS
2115859-01 ASSY VACUUM VALVE STM/WHC
2115980-01 CENTERRING NW40 GASD
2116065-01 FLANGE TOP GASD 150MM PP
2116073-01 FLANGE BOTTOM GASD 150MM PP
2116103-01 GASDIVIDER 150MM PP
2116111-01 ASSY TUBING PC DIFF.PUMP
2116170-01 FLANGE TOP GASD. 200MM PP
2116189-01 GASDIVIDER 200MM PP
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2116219-01 HFE TOPPLATE
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2116510-01 ASSY PWAR BOX RC BASIC
2117134-21 PWBA MIB-1MC
2117169-01 KIT DISK-UNIT 170MB-HD/3,5"FD
2117177-21 PWBA INTF MOTOR CONTROL
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2117657-01 ASSY PRESS MONITOR
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2117754-01 INSTL WHC LEAK TEST NW40
2117770-01 HEATING ELEMENT DFS 210 HT
2117894-01 ASSY CONDENSOR OTS
2117916-01 ASSY PWR SUP 5/12/24V 400W
2118270-01 HEATING ELEM. DFS 210 MT(TUBE2
2118289-01 ASSY CONTR (ATC3)SECT DFSN 250
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2118343-01 HEATSHIELD LOWER
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2118440-99 CENTRAL POWER BOX DIFF
2118467-01 CENTR PWR BOX MPCVD 2T 250
2118467-02 CENTR PWR BOX MPCVD 4T 250
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2118491-01 KIT COMPR. AIR
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2118564-01 ASSY CANTL DOOR/MNT SQ 51/210
2118645-01 PLATE PADDLE MOUNT
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2118807-01 SLEEVE
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2119099-01 ASSY RETRO VT5 ELEC
2119110-01 ASSY CONTROL SYSTEM
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2119153-02 ASSY WIRING TLC 1->2.5
2119196-01 ASSY MECH FURN 210(250/210)
2119196-81 ASSY PURCH MECH FURN 210(250/2
2119196-82 KIT OEM FURN 210(250/210)
2119242-01 ASSY CONTROL SYSTEM
2119269-01 ASSY MECH FURN 210
2119269-81 ASSY PURCH MECH FURN 210
2119269-82 KIT OEM FURN 210
2119285-01 ASSY CONTROL PANEL FIC
2119307-01 PLATE POWER FIC
2119331-01 SCAV BOX 210 (250/210)BASIC
2119331-02 SCAVBOX 210DIF (250210)ELDO LH
2119331-03 SCAVBOX 210DIF (250210)ELDO RH
2119331-04 SCAVBOX210 (250210)ELDOmpcvdLH
2119331-05 SCAVBOX210 (250210)ELDOmpcvdRH
2119331-06 SCAVBOX210 (250210)SLS mpcvdLH
2119331-07 SCAVBOX210 (250210)SLS mpcvdRH
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2119358-02 ASSY TUBEADAPT 210(DFS210/250)
2119366-01 HEATING ELEMENT DFS 210 LT
2119420-01 TUBE COLLAR 245
2119420-02 TUBE COLLAR 210
2119439-01 TUBE ADAPTOR 245
2119439-02 TUBE ADAPTOR 210
2119498-01 ASSY MP CABINET RED LH
2119498-02 ASSY MP CABINET RED RH
2119498-81 ASSY PURCH MP CAB RED LH
2119498-82 KIT OEM MP CABINET RD
2119498-83 ASSY PURCH MP CAB RED RH
2119633-01 GASBOX
2119676-01 TUBE COLLAR 210
2119692-01 ASSY HEAT OTS 1500 DFS210 LH
2119692-02 ASSY HEAT OTS 1500 DFS210 RH
2119714-01 ASSY FURN PWR SECTION
2119757-01 EXHAUST 210 1 CHANNELS
2119757-02 EXHAUST 210 2 CHANNELS
2119757-03 EXHAUST 210 4 CHANNEL
2119773-01 ASSY HEATEXCHANGER DFS210
2119773-81 ASSY PURCH MECH HEATEXCH. DFS2
2119773-82 KIT OEM PARTS HEATEXCH. DFS210
2119803-01 ASSY POWER SECTION DFS210
2119846-01 HEATER OTS 1500W 220/110V-LH
2119846-02 HEATER OTS 1500W 220/110V-RH
2119854-01 ASSY WIRING FURNACE DFS210/SAT
2119870-01 BALLOON 51/30-1500/20slm
2119897-01 TORCH, INS (1500) 5-12slm
2119935-01 TORCH, INS(1500) 10-20slm
2119943-01 SCR FRONT OTS
2119951-01 THERMOCOUPLE DUAL 1500
2119978-01 HEATEXCHANGER
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2120046-81 ASSY PURCH HOOD HOR LFS
2120046-82 KIT OEM PARTS HOOD HOR LFS
2120321-01 ASSY HEATER TUBE 1 DFS 210
2120321-02 ASSY HEATER TUBE 2 DFS 210
2120321-03 ASSY HEATER TUBE 3 DFS 210
2120321-04 ASSY HEATER TUBE 4 DFS 210
2120399-01 ASSY ATC BASIC 2.5 1A 2D
2120453-01 ASSY MODIFIC. HEATER OTS
2120496-01 ASSY OTS SHELF TYPE w/o TC L
2120496-02 ASSY OTS SHELF TYPE w/o TC R
2120518-01 ASSY CANTIL BARS DOOR/PADDLEM
2120526-01 ASSY CANTIL SQ32 DOOR/PADDLEM
2120550-01 ASSY HD LOADER LH w/o POT/TC/D
2120550-02 ASSY HD LOADER RH w/o POT/TC/D
2120550-03 ASSY HD LOADER LH HIGH SPEED
2120550-04 ASSY HD LOADER RH HIGH SPEED
2120585-01 ASSY PADDLE MOUNT 2"
2120607-01 ASSY INST. PARTS HDBL w/o POTM
2120631-01 ASSY OPERATOR PANEL BOX
2120666-01 ASSY SATC CONSOLE
2120704-01 PLATE PADDLE MOUNT
2120801-01 PAD LONG
2120828-01 ASSY SHELVES MP CAB RED LH
2120828-02 ASSY SHELVES MP CAB RED RH
2120933-01 PLATE PADDLE MOUNT
2120984-01 PAD LONG
2120992-01 KIT COMPR. AIR
2121107-01 RADIATION SHIELD
2121174-01 ASSY WIRING FURNACE ELCO-INTER
2121212-01 CENTR PWR BOX DIFF 210
2121239-01 CENTR PWR BOX MPCVD 2T 210
2121239-02 CENTR PWR BOX MPCVD 4T 210
2121336-01 KIT HEATER TUBE 1 DFS 250/N
2121336-02 KIT HEATER TUBE 2 DFS 250/N
2121336-03 KIT HEATER TUBE 3 DFS 250/N
2121336-04 KIT HEATER TUBE 4 DFS 250/N
2121433-01 ASSY POWER SPEED CONTROL
2121468-01 INST BLOWERS
2121603-01 ASSY INST. PARTS HDBL POTM
2121662-01 ASSY SYSTEM POWER
2121700-01 ASSY PADDLE MOUNT 2"
2121727-01 ASSY PADDLE MOUNT 3"
2121735-01 SATC FRAME L+R
2121751-01 SATC FRAME (MIDDLE)
2121786-01 SATC PLATE
2121808-01 ASSY SATC FRAME
2121824-01 HDBL FRAME 1 L
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2121840-01 HDBL FRAME II R
2121840-02 HDBL FRAME II L
2121859-01 ASSY HEATEXCHANGER DFS210
2121859-81 ASSY PURCH MECH HEATEXCH. DFS2
2121859-82 KIT OEM PARTS HEATEXCH. DFS210
2121867-01 ASSY HDBL FRAME
2121883-01 ASSY SATC W/O CONSOLE
2121891-01 ASSY MONITOR 9"
2121905-01 ASSY WIRING SUPERVISOR
2121921-01 ASSY MP CAB DFSN 250 BASIC LH
2121921-02 ASSY MP CAB DFSN 250 BASIC RH
2121921-81 ASSY PURCH MECH. MP CABINET LH
2121921-82 KIT OEM PARTS MP CAB BASIC 250
2121921-83 ASSY PURCH MECH. MP CABINET RH
2122065-01 ASSY LOADING STATION LH
2122065-02 ASSY LOADING STATION RH
2122065-81 ASSY PURCH MECH. LOAD. ST. LH
2122065-82 KIT OEM PARTS LOADING STATION
2122065-83 ASSY PURCH MECH. LOAD. ST. RH
2122162-01 ASSY POWER SUPPLY BARATRON
2122170-01 BALLOON 29/15-1500/20slm
2122251-01 INST BLOWERS CONT.IN FLOWHOOD
2122286-01 KIT DRAIN POCL3
2122308-01 ASSY SUBFRAME SCAV DFSN 250
2122332-01 BALLOON 1500-DUAL 51/30
2122448-01 ASSY INST STEP LOAD. 2210
2122480-01 ASSY WIRING FURNACE
2122502-01 ASSY FURNACE PWR SECTION 380V
2122510-21 INTERLOCK BOARD MECCA
2122545-01 ASSY PE HEATING ELEMENT
2122545-02 ASSY PE HEATING ELEMENT LT
2122561-01 ASSY PE HEATING ELEMENT 210
2122596-01 INST. SAFETY STICKERS DUTCH
2122626-01 ASSY FLG DOOR 250 SLS LH(250/2
2122642-01 ASSY FLANGE FRONT 250(250/210)
2122669-01 ASSY FLANGE BACK 250(250/210)
2122685-01 ASSY FLG END250*217/50(250*210
2122715-01 ASSY RETRO CODE SWITCH
2122758-01 INST. SAFETY STICKERS ENGLISH
2122774-01 INST. SAFETY STICKERS GERMAN
2122847-01 HEATSHILED SS w/o balljoint
2122855-01 Replaced by Part no. 808037560
2122898-01 ASSY DFS 210 SYSTEM
2122901-01 LAY OUT DFS 210 /CANTIL. GEN.
2122928-01 ASSY DFSN 250 SYSTEM
2122944-01 LAY OUT SYSTEM DFS210 GEN
2123037-01 LAYOUT DFS210 CANTIL LH
2123053-01 ASSY FURNACE CONTR ATC2.5
2123134-01 HEATING EL. tube 270 in DFS250
2200805-09 ASSY MINI ENVIROMENT
2200805-13 ASSY INTERNAL CABLING NOT MENT
2201178-01 INST ELEC THETA DRIVE
2201186-01 INST ELEC ELEVATOR UPPER REACT
2201194-01 INST ELEC I/O ELEVATOR
2202506-01 COOLBLOCK
2202565-01 ASSY HCL VALVE WETOX
2206528-02 ASSY MMI/NYQUIST PC FWR
2206870-01 ASSY BLOKLIFTED REACTOR
2206889-01 ASSY BLOKLIFTED SENSORS COOLDO
2206897-01 INSTL TC'S/HEATING BOTTOM RC
2206900-01 INSTL TC'S/HEATING TOP RC
2206935-01 INSTAL COOLDOWN TOP/BOT.
2207834-04 ASSY PWBA BOX FWR
2211653-01 INSTL GAS
2212896-01 ASSY DOOR BOTTOM LEFT FRONT
2215135-01 INSTL.ELEVATOR REACTOR TOP
2216999-01 INSTL CABLE 798 FWR
2217502-01 INSTL CABLE 3100 FWR
2217545-01 INSTL CABLE 4105 FWR
2218274-01 INSTL CABLE 274 FWR
2255545-01 COOLING PLATE TOP
2255553-01 COOLING PLATE BOTTOM
2260611-01 TC DOUBLE PT/PTRH 13% 54mm
2263912-01 INSTL FLOOR PLATES L4300
2263947-21 PWBA WAFER DETECTION SWAPPER L
2264730-01 INSTL FRONT-END L4300 LH
2265273-01 CIL.MOUNTING
2265281-01 CIL.ENDSTOP
248040448-01 ASSY MOD BTC
D072-559A D072-383A-HP5 S15FOFA4VBL J761 S63JOGA4VPL G631-3005 D662 D662-4015-D02HABF6VSX2B D691 D691-2705D-Q60FTATCNEC2N D630 D633 D633 419AR16KO1AONSP2 D791 D791-4007S25JQS6VSX2-B G123 G123-815A001 D792 D792-4006 S40JOQS6VSX2-B D661 D661-XXX-P30HAAF6VSX2-B D662-4005-D01HABF6VSX2 B97007 B97067 H19G761/3003 H19G D634 D634-319CR40K02MONSP2 J761-003S63JOGA4VPL J761-001 J072 J761 004S63JOGB4VPL D662Z4341K D661-4506C D661 D664Z4306K D663Z4305K E062 D662 M040 G2L20G422-615 G3L15G423-416 G3L25G423-612 D634 D634-521P40KA2M0NSM2 G122 D NE122 E128 BG040 G040-125-001 G123 G123-815A001 G631 G631-3006D D635-D635Z681EP16XX1AORSS2M D691Z2086GQ80XUAAAVVS2N D631-335CF-4 D631 N122-001 D791Z106AS16JPNAFU680 D630-053AH020HB200V
GS 28联轴器张紧套
Breaker Ampere Catalog Number Catalog Number
Type Rating Minimumc Maximumc 2-Pole 3-Pole
3 9 33 — HEM3M003L
7 021 77 — HEM3M007L
015 045 165 — HEM3M015L
030 090 330 — HEM3M030L HEM 50 0150 550 — HEM3M050L
70 0210 770 — HEM3M070L
0100 0300 1100 — HEM3M100L
1. Solve & Support Approved Using Automation Modernization as a Lever for Business Success "When your facility is challenged to improve productivity, process availability, and enterprise profits, modernization of your control system may provide the answer. By taking advantage of today's automation systems' advances, you can create more profitable operations and make a lasting difference.
By positioning and employing modernization in the right way, management will see that these projects offer the operational benefits and return on capital that they are looking for, and they will more readily approve the project. They are also more likely to view the project team as company leaders who help the enterprise cost-effectively meet market needs. In this workshop, we will review the three key best practices that will ensure success in your modernization project and for your business." Modernization projects are often seen as infrastructure maintenance by management and they are often delayed in favor of other capital projects. Even when these projects are approved they often underperform. Finally, these projects may not take full advantage of new methods which can help save time, space, and budget as well as make the systems easier and safer to operate through their lifecycle. There is a 13.5% swing in ROI between poorly planned and well planned modernization projects. One customer saw an 18% decrease in energy consumption and a 10% increase in throughput, plus an increase in quality. Another customer attacked the biggest hindrance to operator performance and brought their alarms KPIs under the thresholds established by ISA 18.2. "1. Begin with the end in mind - create a vision and scope your project to deliver clear success criteria.
2. Actively manage project risk - employ early planning practices to identify and mitigate risks to deliver projects that are on time and on budget.
3. Utilize a forward-engineering philosophy - take advantage of new approaches to improve the operation and maintenance of the plant." Economic Justification DeltaV, Project Management, Modernization All / Cross-Industry Consultant, Project Manager / Lead, President / Principal, Plant or General Manager, Operator, Engineer, Director Workshop Aaron Crews Emerson Process Management Laurie Ben Emerson Process Management - - - - - - - - - Project Services
1. Solve & Support Approved Upgrading a problematic BMS with DeltaV SIS: Liberation of the PLC Mindset. PLC’s have long been the bronze standard for cheap burner management systems. When challenged with a problem ridden Allen Bradley PLC system on their calciners, BASF Savannah had to make a cost effective decision on how to replace a comfortable PLC platform with their budget, minimal documentation and in a short amount of time.Their legacy Allen Bradley PLC was covered in fine powder, remote located and riddled with shoddy push button controls. BASF chose to engage their LBP for consultation on how to replace their BMS system in order to centralize their control capability and ensure platform reliability.Control Southern provided a turnkey BMS package using DeltaV CHARM SIS that will standardize their BMS system architecture and control methodology for future BMS systems inside the plant. Lack of formal documentation and DCS project experience combined with the addition of new instrumentation and flame detectors resulted in a high level of risk and complexity for the project. Penetrating a site that has no DeltaV with a CHARM SIS Installation for their BMS system was a drastic change for the standard operating procedures and comfort level. The results of this project were the successful rip and replace of a failing BMS system in a non-SIL rated application in order to replace the standard PLC solution. The benefit to the customer was the delivery of a fully engineered system that was optimized and not reverse engineered, while creating a reliable benchmark for future BMS systems. By promoting the reliability of DeltaV and flexibility of the CHARM architecture, we were able to effectively engineer a solution that provided simple line-of-fire operation and create a standard for future BMS system migrations. We were also able to ease operator discomfort by offering remote AND local HMI by using touch screen interfaces at the calciner. SIS / SIL DeltaV, Safety Chemicals (Industrial, Specialty) Consultant, Sales / Marketing, Project Manager / Lead Workshop - - Gary Nishimoto BASF - - Tristan OBrien Control Southern, Inc. - - - - - Project Services
1. Solve & Support Approved How Emerson's RVO2 succeeded in early acceptance of systems & FAT schedule reduction for Sasol LCCP Facing a challenging, intense, and extremely compressed schedule of software FATs for the Sasol LCCP Program, early acceptance of software configuration - including program control module standards, graphics libraries, and individual graphics implementations as well as unique control strategies were necessary to be vetted, proven, and reviewed with Sasol customer involvement prior to FAT. This involvement, done well in advance of customer witnessed FATs, enabled FAT schedules to be abbreviated as well as assist in Control System, Operator, and Maintenance familiarization with the systems. Moreover, due to the involvement of multiple Emerson world areas in the Program (Asia, Europe, and North America) - consistency and application of approved Standards for Program could be confirmed. Sasol insisted on development of graphics by Operations. Implemented designs could be reviewed in real time on actual development systems (RVO2) for the ICSS through use of external SSL VPN accounts for Sasol Control/Ops group. Actual hardware for the systems (monitors, other hardware for OWSs) could be used to confirm changes and secure acceptance from Lake Charles long prior to software FATs. Reduction in software FAT time. Through early review of graphics, control strategies and certain sequences on the Lake Charles test system, changes were implemented prior to FAT commencement making traditional customer witnessed checking of these items quick, efficient, and in some cases unnecessary. Operators had seen graphics implementations and 'entire system layout' and structure long prior. SSL VPN accounts were obtained to allow access for Ops and Control Groups. VPN account allowed access behind Emerson Firewall to get on development systems (real time) and review current graphic and database configurations. Changes suggested and reviewed by Emerson and approved implemented prior to FAT thus saving FAT time and realizing project schedule. Quality improved due to early approval. Virtualization DeltaV, Virtualization, Efficiency Chemicals (Industrial, Specialty), Refining Engineer, Project Manager / Lead, Operator Workshop Chris Gibbons Sasol North America Matthew Raterman Emerson Process Management - - - - - - - - - Project Services
1. Solve & Support Approved Commissioning and Startup (CSU) Best Practices; part B, End Users requested: HOTSPOTS Elimination In 2016 a CII New Best Practices for improving Plant Commissioning and Startup complete with demos helped end users drop their 12-15 year old materials and shift to the updated release. The short course was 1-9104. The instructors indicated a Part B to identify and highlight the hand-offs from Construction to Commissioning to Startup to the plant Operations team that were not going well, causing major delays and cost over-runs was important and desperately also needed. The CII team RT333 on activities and HOTSPOT transitions or hand-offs was already engaged in adding this very important piece for End Users from all Industries, at their request, plus how to eliminate the 20 most prevalent and damaging found. Findings & AMS TREX as one of the key elimination tools will be demonstrated. Project cost over-runs and delays have increased to over 50% of projects in the past 3-4 years. Technology changes including the fact over 95% of field devices/equipment in a new project are digitally smart, have self-diagnostics, and require different tools & techniques to set up has Changed the Game out at the plant construction sight. Todays top 20 HOTSPOTS are now known and can be ELIMINATED. By learning these HOTSPOT areas, combining that knowledge with CSU Best Practices and Innovative Commissioning Technologies such as found in the new mobile worker TREX Communicator, it is now possible for more than 90% of these trouble projects to avoid weeks and months of unwanted hand-off delays, and we observed $ millions to over $ 100 million in detrimental cost elimination. Yes, SC handouts. Approximately half of these transitions HOTSPOTS can be eliminated by the project management and constructon/CSU leadership knowing the causal issues, & with clarity adjusting the site planning and requirements to solve the new activity completion correctness needs. The balance are related to proper device setup with AMS TREX eliminating HOTSPOTS often caused with less capable tools/calibrators. Efficiency AMS, Leadership, Economic Justification All / Cross-Industry Consultant, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Project Manager / Lead, Plant or General Manager, Engineer, Director Short Course Nicholas Meyer Emerson Automation Solutions Marcos Peluso Emerson Automation Solutions Brian Nordmann Nordmann Energy LLC, and CII RT333 team member - - - - - - - Project Services
1. Solve & Support Approved Minimize Control System's Lifecycle Cost through Guardian Support In 2016, Watercare Services Limited, New Zealand's largest water utility, initiated a project to upgrade the DeltaV system in six of its largest treatment plants. In the same period, it also adopted a risk-based approach to its DeltaV maintenance and asset management programmes. Guardian Support Services was utilised to justify and plan for the system upgrades, provide guidance to Watercare on matters pertaining to DeltaV asset management and with the features available in the Guardian Portal, used for implementing enhanced DeltaV system maintenance. This presentation describes how Watercare continues to utilise Guardian Support Service to drive its DeltaV maintenance and asset management programs, lessons learned and opportunities for improvement. The DeltaV product life cycle and how it impacts long term reliability of operations in plants have always been hard concepts to grasp for senior managers in Watercare. As such, funding for software/hardware upgrades has never come easy. Similarly, DeltaV system maintenance performance was difficult to monitor/audit on account of the many technical details involved. A number of significant investments on DeltaV asset management were approved by Watercare senior management through inputs from Guardian Support Services: NZ$900K in 2016 and a further NZ$2M being planned for 2017. The Guardian Portal has also become the benchmark for monitoring control systems lifecycle/maintenance in Watercare. The Guardian Support Service provides a number of solutions that present a risk-focused (a concept that senior managers understand) picture of what DeltaV component obsolescence, for example, means for the business. Applications such as the Guardian Portal provide a simple means of measuring maintenance performance through system health scores. DeltaV Maintenance, Sustainability, Reliability All / Cross-Industry Engineer Workshop Fernan Abuid Watercare Bob Cruz Emerson - - - - - - - - - Lifecycle Services
1. Solve & Support Approved Furnace- and boiler-thermocouple debottlenecking: a problem-solving approach "Our new approach to furnace- and boiler-thermocouples provides us with several improvements and possibilities. Most are closely related to the design that relocates the bending of the thermocouple from the MI-cable to an expansion-joint. The results:
- No flexing of MI-cable sheath; reduced cracking, allowing for the use of ceramic coating.
- Larger diameter; better protection and increased reliability of the measurement.
- Larger diameter and no flexing, allowing for online insert replacement or verification during operation.
- Removing skin-thermocouples as a bottleneck for continued operation
- Reduction of cost related to welding, scaffolding, NDA or number of shut-downs.
- Reduction of risk and complete elimination of thermocouple-related early-stage failures." "The issues that were resolved :
- Chemical attack
- Early-stage-failure
- Fatigue in sheath and conductors
- Faulty readings due to irradiation" The benefits that were realized are way beyond the value of the instruments. Actual process continuation bottlenecks were eliminated. Early-stage loss of measuring points was prevented. A true shift from “not taking measurements results seriously” to “actually relying and controlling based on the output” has been achieved. Lives may have been saved. Prevent bending MI-cable for elongation-compensation purposes. It doesn’t like that. At the same time profit from the new construction to allow for ceramic protection that would otherwise crack. Use the increased space to reduce vulnerability and offer on-line replacement possibility. Benefit from increase in reliability even before the massive increase of lifespan begins. Instrumentation - Temperature Instrumentation - Temperature All / Cross-Industry Engineer Workshop Martin Rosmolen Thermo Electric Instrumentation.com - - - - - - - - - - - Consulting Services
1. Solve & Support Approved Smart software validation tools deliver significant cost savings and quality assurance. "This presentation covers the details of smart tools developed and used to validate the DeltaV BPCS and SIS software configuration being built for the Shell Pennsylvania Chemicals site with over 45000 I/O. The project extensively uses Smart Plant Instrumentation(SPI), Alarm Management Database(AMD), standard templates and graphics library.
The project developed Automated smart tools utilizing these structured inputs and DeltaV configuration native files for software validation. This is estimated to lead to substantial minimization of tedious manual validation of software configuration and savings of approximately 2 million USD." "The challenge is to deliver both a cost effective and error free software configuration that meets the acceptance criteria, minimizes customization and ensures use of project standard templates.
The objective is to improve the productivity of the software teams by reducing manual efforts and activities associated with the traditional software testing." "The expected benefits from the smart validation tools are:
- Reduction in man-hours and in duration of the software acceptance testing.
- Quality assurance.
- Helps in maintaining consistency in recording test results.
- Allows tester to focus on the complex logic." "The project developed smart validation tools which automatically extracts DeltaV configuration from native files and compares it against inputs from EPCs, i.e. Smart Plant Instrumentation(SPI), Alarm Management Database(AMD) and project standards.
The tool generates reports in excel and flags deviations for further analysis and rectification." Efficiency Compliance, Engineering, DeltaV All / Cross-Industry Consultant, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Sales / Marketing, Project Manager / Lead, Engineer Workshop Prasad Burugupalli Shell Oil Carlos Pereira Emerson - - Darshan Shah Emerson Process Management - - - - - Project Services
1. Solve & Support Approved Mobile Temperature Monitoring of a Pharmaceutical Products Used in Manufacturing Processes Lonza Pharmaceutical utilizes a cryopreserved drug product(CDP)on the second floor of the facility. It must be maintained at a specific temperature to ensure proper application. It is transported via liquid filled Nitrogen dewars of various sizes. The dewars are stored in a remote area and moved to processing units on different floors via unattended elevators. The temperature must be monitored in real-time once every 30 sec to ensure the CDP does not experience an increase in temperature. The portibility requirement made implementing an wired solution challenging. A wireless network was able to solve the problem. This workshop discusses the problems involved and describes the wireless solution The main problem was trying to cover a multiple-floor installation while maintaining an acceptable update rate. As the distances were great, three remotely-mounted gateways configurated with the same network ID and join key were evaluated. This was elimated because the temperature transmitters would have to leave one network and rejoin the neighboring network, causing a gap in readings. The gateway and other required items were supplied as an intergrated solution. Lonza realized shorter installation and startup by utilizing Emerson Service. The multi-floor network provides continous coverage, ensuring the CDP temperature is always monitored, while in storage or being transported. The solution was to use one gateway with multiple antennas strategically located along the travel path. The gateway communicates wirelessly with each temperature transmitter, and is hardwired to their automation system. The temperature transmitter mounted in each dewar never leaves the network thus eliminating any monitoring gaps and keeping the update rate to 16 seconds. Instrumentation - Temperature Design, Wireless, Instrumentation - Temperature Pharmaceutical & Life Sciences Engineer Workshop Rex Polley Lonza Joe Cipriani Emerson Automation Solutions - - Steve Kelliher Emerson Automation Solutions - - - - - Consulting Services
1. Solve & Support Approved How did Qatargas adopt AMS technology to reduce PM cost and improve Maintenance Strategy? Qatargas has large installed base of Emerson smart field devices that are connected to Emerson's Asset Management System. Since the plant startup in 2008 Qatargas was looking to exploit the capabilities of AMS and realize the benefits. After successful startup and stable operation, Qatargas recently formed an internal Maintenance Excellence team to identify key areas of optimization where they envisaged potential scope for cost savings and improved maintenance strategy with better utilization of existing systems and resources. Qatargas identified AMS as the top priority initiative and decided to partner with Emerson to develop a business case with two primary objectives; 1. Reduce overall planned maintenance(PM) work load on instrument maintenance team by 10% 2. Avoid incidents through predictive alerts with a target of minimum one trip savings every 5 years. The pilot test proved that Qatargas will be able to save 10% of existing PM work load. They were also able to quantify four credible alerts from the pilot that would have caused production impact if left unattended. Based on the business case and projected ROI, Qatargas awarded Emerson a 3Y contract in Q3 2016 to help integrate AMS into the plant SOP(PM tasks) and started realizing the benefits. Qatargas and Emerson jointly formed a team to develop a charter with clearly defined KPI's and action plan.A pilot project was initiated covering 200 tags to observe over 3 months period to capture credible alerts. In addition a motion study was performed in the field to demonstrate the time savings by utilizing AMS system to carry out the same PM tasks the technicians were doing manually. Optimization AMS, Predictive Technology, Control Valves Oil & Gas Midstream (Pipelines, Terminals) Engineer, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Plant or General Manager Workshop Ramesh K.V Qatargas Arunkumar Ayyalusamy Emerson - - Durgesh Jha Emerson - - - - - Lifecycle Services
1. Solve & Support Approved Competency Development of I&C staff thru training and ensuring implementation thru Capstone Project Companies have invested heavily in technology to make today’s plants safer, reliable and more efficient. These complex plants are run by local engineers and technicians. With Ever increasing emphasis on localization, it is important that they are fully trained to support the maintenance and operations. They need to be trained in weeks and months, to replace years of experience of expatriate workforce. In designing a training curriculum for competency development developers need to assess the unique needs of the organization, create a plan to address those needs, and identify means to measure the results. The presenters will share their learning from developing the program, from project kick-off to implementation and measuring the results. KOC has identified twelve (12) areas of competency for I&C staff. After training students should work with minimum supervision. The training should explain the basic principles and should have practical hands sessions. There should be a mechanism to measure both proficiency and growth of each students. Monitoring of the student progress in the field after completion of training is a critical must. Competency Development Program enabled the students to achieve desired proficiency. Overall 50-60% improvement in the pre and post test results was observed. On-boarding time was reduced from two years and six months. The graduates of this program are working independently in the field. The program is repeated frequently to improve the competency of incoming I&C staff. A KOC specific program was designed. First the students were given a test to determine the as is state, then students went through a customized classroom program to fill the gaps. At the end they were given the theoretical and practical test to determine the progress. A six months Capstone Project ensured the implementation of learning and monitoring of the student’s progress Training Maintenance, Training, Optimization Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Engineer, Vice President, Supervisor / Manager / Dept. Head, President / Principal, Plant or General Manager Workshop Khaled Al-Juaib Kuwait Oil Company Imran Babar Emerson FZE - - - - - - - - - Educational Services
1. Solve & Support Approved Planning Ahead for Control System Migration and Upgrading "Based on the large Migration program at the Covestro Baytown, TX site this workshop discusses migration approaches, experiences and examines solutions for planning ahead when migrating to new automation and control systems. Also discusses migration justification, project management, budget controls, downtime minimization, and safety and security hazard avoidance.
Covestro is a world-leading manufacturer of high-tech and premium polymer materials for key industries. The Baytown, Texas site is the largest plant in North and Central America. A control system migration program has been implemented at Baytown site to migrate from Emerson legacy Provox to the latest DeltaV Control System and to upgrade the SIS system to the latest safety philosophy." "? Control System obsolescence with focus on Provox
? Other obsolete systems including APACS, AB PLCs, Quadlog
? Alignment with latest safety philosophy
? Alignment with Covestro’s global configuration and tagging standards, dead code cleanup and IO upgrades
? Bring up the existing control system documentation to current
? Minimize unit downtime
? Partial migration risk
?Safety and security" "? Minimize downtime using “Hot” cutover strategy
? The phased approach towards control system migration gave maximum availability of control system, high reliability and safe system upgrades.
? Standardization and conformance to global standards.
? Improved documentation
? New generation DCS functionality provides framework for enhanced plant reliability and efficiency (e.g. APC, OTS, HPG, CCR)" "? Program approach brings standardization across units
? Code optimization with best engg. practices to improve maintainability
? Processes and tools to maximize productivity gains
? Standardized DeltaV library, tools/procedures, drawings
? Detailed FEED step involves ‘As-Is’ and ‘to-be’
? Cutover planning and simulation for partial unit migration shortened cutovers
? Hot cutover using CVCS box" Migration DeltaV, PROVOX, Migration Chemicals (Industrial, Specialty) Plant or General Manager Workshop Gerrit Vogel Covestro LLC Venu Rebba Emerson Automation Solutions - - Juan Wu Covestro LLC - - - - - Project Services
1. Solve & Support Approved The Event Chronicle as a 401K - Put Gold Into It Now to Pay Dividends When You Need It Later Something has happened in the facility and you receive a panic phone call to troubleshoot. You can see the alarms that occurred and the actions the operator took, but is that the whole story? Interlocks can occur and clear; other logic can command your devices independently of the operators; and transient conditions may prohibit an operator action at just the wrong time. Can you see the culprit when you examine YOUR Event Chronicle? You can put additional information (gold) in the Event Chronicle that can make the difference between a half-hour ‘Ok, this is what happened’ and a six-hour ‘What really DID happen?’ Come see use cases, code examples, and do’s and don’ts. Troubleshooting an event in the facility can be a time-sensitive, high pressure, high visibility task for the engineer to provide the answers of ‘what’ and ‘why’. Additional information that can drastically shorten the time to get those answers is not always made easily available to the engineer performing the trouble-shooting. Having a record of control logic actions provided in the context of alarms and operator actions allows the engineer to see a more complete state of the facility and to see time-correlated events that may not have been initially thought to have been connected to the problem. This can reduce trouble-shooting time. Data mining can be used to see when/how often a particular trigger condition occurs. Use LOGEVENTs to record not just that an interlock occurred, but which interlock(s) and when all interlock conditions clear. Log when control logic changes controller modes, setpoints, and outputs. Log control logic commands to pumps and valves and what conditions were active that led to those commands. Log batched computation results presented to the operator to allow re-creation of data tables. Troubleshooting DeltaV, Process Control, Engineering All / Cross-Industry Engineer Workshop Stephen Posey Savannah River Remediation - - - - - - - - - - - Project Services
1. Solve & Support Approved How does Praxair Maintain a Secure and Reliable Control System? With the help of Guardian Support! Control systems are the heart of manufacturing and production processes. Keeping them operating at peak efficiency while also keeping them reliable and secure requires time, energy and focus. Managing risk, particularly through managing software patches manually, is labor intensive and has grown over the years into nearly a full-time role. Learn how Praxair has optimized their efforts around patching and overall risk management with the help of Emerson's Guardian Support service. Managing risk, particularly through managing software patches manually, is labor intensive and has grown over the years into nearly a full-time role. Praxair needed help with quick identification of the impact and urgency of new hotfixes and patches to the DeltaV control system. What KBAs, hotfixes, and patches are specifically for my system and how do I prioritize what action needs to be taken? Praxair's DeltaV systems are now kept patched and secure to maximize our reliability and reduce unplanned downtime. The amount of effort to manage and maintain KBAs, hotfixes, and patches is now optimized with reduced manual effort through the help of Guardian Support. Our risk is being better managed and we can track progress by leveraging the system health score indicator. System integrity was maintained by utilizing Emerson's Guardian Support web portal to monitor the security and overall risk of our DeltaV systems. Microsoft patches and DeltaV hotfixes are now kept up to date more regularly and confidently. Utilizing the system health score provided a means to monitor how we were managing the the overall risk of the system over time. DeltaV Maintenance, Security, Reliability Chemicals (Industrial, Specialty) Engineer Workshop Mick Roberts Praxair Bob Cruz Emerson - - Matt James Emerson - - - - - Lifecycle Services
1. Solve & Support Approved Control Modernization, Unique Staging with Wireless Checkout and Many Unplanned Benefits American Crystal Sugar completed a controls modernization project with DeltaV in the Molasses Desugarization plant. They used a detailed cutover plan with pre-staging of the whole system and field device tagging before the outage. This minimized the time spent on the project by electricians and operators, respectively. MDS operators utilized the DeltaV mobile worker to complete the checkout under the scheduled time, while still completing their process outage tasks as well. Several unexpected benefits resulted from the mobile worker, after the project was completed. American Crystal Sugar had a short window to migrate the Molasses Desugarization plant from RS3 to DeltaV. Over 1900 I/O to be cut over in less than 3 weeks. Migration was during inter-campaign, resulting in minimum number of people available for checkout and startup. The cutover plan had to make the best use of the available people. The careful planning with detailed staging enabled ACS to reduce the installation time required, and shortened downtime by 4 days. The mobile worker with the tagging structure cut the checkout time in half, saving resources on commissioning. Today the mobile worker enables the operators to swap resin filters, run the water treatment facility, and test instrumentation more efficiently than before. ACS implemented DeltaV with mobile worker, and used a tagging system on each transmitter to track checkout to the device, reducing checkout time. They setup a staging room to assemble and test the system before installation. There were unique mounting systems that allowed for all of the CHARMs I/O to be pre-mounted on DIN rails and marked, reducing the electricians’ installation time. Optimization Efficiency, Modernization, Migration Chemicals (Industrial, Specialty) Engineer Workshop Amy Timian American Crystal Sugar Company Robin Brophy American Crystal Sugar Company - - Nick Elliott American Crystal Sugar Company - - - - - Lifecycle Services
1. Solve & Support Approved From Paper to Electronic Procedures – How to Capture Knowledge and Standardize Work Using Syncade What is the impact of an error in your facility? In a nuclear facility, it can be devastating. Engineers at the Savannah River Site switched from paper procedures to electronic procedures. Imagine moving from a paper map to using a GPS. A GPS provides clear instructions to reach your destination. Similarly, electronic procedures provide a structure to perform work in compliance with safety and quality assurance. Operators are more susceptible to human error when handling paper procedures. The risk of misreading data and possessing physical forms can be cumbersome. Emerson’s Syncade provides user-friendly, efficient tools so that the specifications, responsibilities, and best practices are enforceable and traceable. The Code of Federal Regulations mandates that there be 75 year retention on all nuclear documents. Prior to the switch to electronic procedures, paper documents were improperly handled, lost, and illegible. Continued use of paper procedures holds more risks to potentially violating this regulation. The new electronic procedures once implemented will direct the operator by enforcing tasks from a centralized location. All tasks can be configured to be completed chronologically before proceeding to the next task, minimizing error and ensuring safety. Electronic procedures also give the ability to override business rules in special circumstances. Emerson’s Syncade is the software that allows developers to input the electronic procedures and once implemented prepares an electronic copy that can be sent to our Document Control Repository. Syncade performs in parallel with the DeltaV Distributed Control System to equip the operator with the means necessary to execute and succeed. Syncade has been the resolution we’ve been waiting on. Personal Improvement Codes & Standards, Syncade, DeltaV All / Cross-Industry Engineer Workshop Jennifer Turner Savannah River Nuclear Solutions Dale Nicosia Savannah River Nuclear Solutions - - - - - - - - - Lifecycle Services
1. Solve & Support Approved Help Wanted: Building a Customized Help Utility on a DeltaV system Savannah River Site Engineers will share their successful deployment of a simple yet powerful Help Utility customized for operations personnel and integrated into the DeltaV workstation. This session will show how the Tritium Process Controls Group at Savannah River Nuclear Solutions integrated an off the shelf product into the DeltaV to show work instructions, procedures, network drawings, troubleshooting and maintenance guides and even training videos that can be accessed on demand from any DeltaV workstation. The tool is based on the existing Microsoft Help framework, is easily customizable and editable, and has applications beyond the control room. The Tritium area is in the process of a multi-year conversion to DeltaV as the DCS standard. Prior to this conversion, the facility had used a legacy DCS for over 30 years. Despite multiple training sessions, the operations personnel were still asking questions about how to perform various tasks, but the current tools (such as DeltaV Books Online) were not sufficient to answer their questions. The new Help Utility has been implemented in the Production area and the response has been positive. Now when operators have questions, they can quickly look in the utility instead of needing to leave their workstation or calling engineering. Because the content within the utility was suggested by operations, they feel involved in the development process, leading to stronger collaboration. The Tritium Process Control group used the Microsoft HTML Help Workshop to develop a customized Help utility. The utility allows the group to create a set of instructions and guides that are specific to the process area and tailored to the end user. Training videos have also been created and linked for those who learn visually. Training DeltaV, Troubleshooting, Engineering All / Cross-Industry Engineer Workshop Kaitlyn Allport Savannah River Nuclear Solutions, LLC Tommy Patterson RE Mason Co. - - - - - - - - - Lifecycle Services
1. Solve & Support Approved Need to Transition an Old Control System to DeltaV? Think Outside the Box to Reduce Costs and Time If you are struggling with shrinking budgets and accelerated installation schedules to replace obsolete control systems then Savannah River Site Engineers will share creative solutions they have developed by Thinking Outside the Box. In today’s ultra-competitive world of manufacturing, budgets to upgrade are tight and schedules even tighter. Analysis of how to minimize the labor and time needed to upgrade the system requires new approaches and different thinking. The old rip it all out and start from scratch approach is not always an option anymore. Engineers at the Savannah River Site have switched to Thinking Outside the Box and will discuss the planning, decision processes, and lessons learned used to upgrade several obsolete control systems to DeltaV. The problems of limited budgets and facility outage constraints can be overcome when upgrading obsolete control systems. Labor costs associated with design documentation and component installation were controlled in addition to having the facility outage time reduced to acceptable periods by using pre-tested, pre-staged, and modular replacement components. A combination of innovative methods to connect existing field terminations to Delta V along with careful planning of resources and pre-staging of equipment allowed needed upgrades to be implemented. Installation Best Practices Engineering, Project Management, Modernization All / Cross-Industry Engineer Workshop Ray Walker Savannah River Nuclear Solutions, LLC Robert Fogle Savannah River Nuclear Solutions, LLC - - - - - - - - - Project Services
1. Solve & Support Approved Wireless Valve Monitoring On Drilling Rig Promotes Environmental Stewardship Manual Valves are a critical, yet overlooked piece of mechanical equipment within most processes. Most companies do not even think to automate, or try to gain transparency regarding their position. However, one drilling company found that not having visibility regarding the position of their more than 60 manual valves can prove costly. On the North Slope of Alaska, sensitive environmental conditions do not give drillers and producers much room for error. One of the key tenents for all of these companies is Environmental Stewardship. Because of this, Alaska's Northslope Producers and Drillers are increasingly concerned about the monitoring and control off all of their assets, even the ones that are not automated. Find out how this driller broke the mold using wireless technology to improve Nabors Drilling was having issues regarding spills during their drilling activities on the North Slope. Their Automation Engineer found the root cause to be a lack of visibility and transparency of the position of their manual valves that drain to the tanks causing overflow of produced water. Nabors reached out to Emerson and PCE to help engineer them a solution for this issue. Nabors realized a payback of $50,000 per drill site for an ROI of 20%. It is estimated that if the wireless system prevents all spills for (5) different drill sites, this wireless project will have paid for itself PCE and Emerson utilized the Topworx/Fisher 4310 and 4320 wireless valve position monitor and controller for 60 of their manual valves and 10 of their automated block valves that drain to the tanks. Included in this solution, PCE bundled (3) Rosemount Gateways, (20) Rosemount 702 Discrete Switches, (10) Emerson Bettis Actuated Block Valves, and a 60" Screen Monitor for HMI. Also included services Wireless Economic Justification, Modernization, Isolation Valves Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Engineer Workshop - - Kenneth Davis Nabors Drilling - - Kevin Hayward PCE Pacific Inc - - - - - Project Services
1. Solve & Support Approved How Air Products implemented a multi-site turnaround program with Emerson Life Cycle Services With more than 40+ sites in North America and reduced staffing for turnaround planning and execution, Air Products turned to team Emerson to design a turnaround program. The program consists of program management, development of scopes of work, planning, scheduling, and execution of the turnaround for all automation assets including valves and instrumentation for each site. Team Emerson consists of Fisher Valve services, Rosemount Instrumentation Services, and Local Business Partners (LBP) Services. The program has been successfully implemented on several sites in 2016 with many more sites scheduled for program execution over the next couple of years. As of the end of December 2016, Air Products has realized savings of nearly $400k with turnarounds completed on time and within budget. In an effort to reduce costs, Air Products reduced turnaround staffing but still had the necessary requirement for executing site turnarounds at more than 40 sites throughout North America. Air Products turned to Emerson Life Cycle Services to supply the necessary program management, planning, scheduling, and skilled turnaround execution resources to implement a successful multi-site program. As of December 2016, Air Products has realized nearly $400k of savings from the implementation of the multi-site turnaround program. For the sites on which Team Emerson has executed a turnaround, Air Products has realized the on-time and within budget completion of the turnarounds executed. Due to staff reduction, Air Products lost significant skills and expertise in turnaround planning and execution. Team Emerson in partnership with Air Products, provided the necessary program management, planning, scheduling, and turnaround execution resources for a multi-site program. In addition team Emerson provided the necessary replacement and repair parts needed for each site turnaround Services Maintenance, Reliability, Project Management Chemicals (Industrial, Specialty) Operator Workshop Augie DiGiovanni Emerson Jake Pittman John H. Carter - - Clay Roccaforte Air Products - - - - - Lifecycle Services
1. Solve & Support Approved Journey to upgrade the fuel oil feed pipeline in a Mexico Refinery while protecting the environment Pemex is the National Oil Company in Mexico and has six Refineries . The Salina Cruz Refinery decided to switch the consumption of Fuel Oil into Natural Gas in all its heaters and boilers in order to reduce the high pollution levels and to reduce operation and maintenance costs. By utilizing the Emerson MAC approach and linking Automation, Control, Monitoring, Regulation & Metering Systems to the existing National SCADA system, Pemex was able to reduce the high fuel costs, eliminate some bottlenecks and reduce pollution around 42% with overall total savings over $400MUSD/year. The refinery used to burn fuel oil that was affecting the local community with high pollution levels. At the same time the price of fuel oil was much more expensive than the Natural Gas. Pemex planned transport gas in a 272 Km distance away from the refinery. but they had no compression stations or any infrastructure to receive and distribute the new fuel into the refinery. Estimated savings to switch from oil to gas fuel of around $201MUSD/Year. Reduction of emissions to atmosphere 1,233 KTon/year. Cost Savings by reducing steam consumption $138MUSD/year. Savings for reduction of LPG consumption $52MUSD. Savings for reducing chemical cleaning of about $3MUSD/year and finally a $6MUSD/year Carbon Credit was assigned according to the Kyoto Program. Emerson was able to tailor an integral solution to convert the 12" LPG pipeline and to implement three new compression stations with Emerson Actuators, On-Off valves, field devices, MLV, RTU, MOV's, Metering & Regulation system, DCS, F&G and ESD systems, as well as Custody Transfer & Quality Systems to be interconnected to the National SCADA System. All implementation under a MAC model. Project Management - Refining Consultant, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Sales / Marketing, Project Manager / Lead, President / Principal, Plant or General Manager, Operator, Engineer, Director Workshop ISRAEL GERMAN RAMOS TAPIA PEMEX Fernando Mirafuentes Emerson - - Raul Olivera Emerson - - - - - Project Services
1. Solve & Support Approved Emerson's Digital Plant Helps Customer Achieve Objectives "Japan Canada Oil Sands (JACOS) is a 20000 bpd SAGD technology based process. The plant choose to automate and secure its operations using latest Emerson products and solutions starting with DeltaV PCS and subsequently solutions for data management using Emerson IEH, disaster recovery using the Automated Backup and Recovery solution and finally cyber security based on the Automated Patch Management. The plant also used Emerson's latest automation products and technologies like CHARMS, AMS, DeltaV Switches etc. Considering the highest level of automation JACOS can be categorized as a smart plant that is operational in the region.
Human Centric Design (HCD) based intuitive graphics are designed with most effective and easy navigation links to improve operator effectiveness and efficiency." "1) AMS popular snap-on applications such as quick check and valve link have immensely helped the completions team to achieve faster commissioning
2) Effective use of AMS for Config changes, troubleshooting & Maintenance.
3) Managed frequent design changes via effective gap analysis tools and tracking methodology.
4) Inconsistent Third party interfaces handled via simple techniques." "1) Addressed the manpower needs using AMS tools.
2)Human Centric Design (HCD) based intuitive graphics are designed with most effective and easy navigation links to improve operator effectiveness and efficiency. Helped new operators to learn quickly and work independently.
3) Addressed manpower needs for system maintenance using Auto Back/Recovery and Auto patch management solution." "1) Customer focused library
2) The intuitive and yet powerful plant graphics design.
3) Extensive use of AMS for Config changes, troubleshooting & Maintenance.
4) Use of Auto Backup/Recovery & Patch Management Solution to solve & support system maintenance needs.
5) Thanks to CHARMS for several last minute changes in design.
6) Saved serial DST count aligning the modbus registers using SIXNET RTU." DeltaV AMS, Efficiency, DeltaV Oil & Gas Upstream (On-shore, Off-shore, Sub-sea), Other - Oil Sands (SAGD) Engineer, Project Manager / Lead, Operator Workshop Girish Mahajan Emerson Process Management Nagesh Subramaniam Japan Canada Oil Sands, Canada - - - - - - - - - Project Services
1. Solve & Support Approved CTO Stands for Challenging Traditional Options "Everyone has heard for the last few years about Delt V CTO cabinets benefiting your site. We can talk all about the features, options, and the theory behind CTO benefits, but what users really want to hear is if it really works, and who are the folks who have used it successfully.
Well, here it is. During this session we'll talk about the Eastman Chemical CTO journey in Kingsport, TN. We'll outline the project details, the process to get to the right CTO solution, and review of the standard designs that led to the ultimate production and delivery. We'll share our takeaways from the experience from the perspective of the owner, the LBP, and the Emerson iCenter. We'll also have a CTO Factory rep available to answer questions about CTO, and a brief update of new CTO offerings." Like any process expansion, time is the enemy. Not only does it cost money in the form of design effort, but it always fights against you to get to first production. The CTO execution for this project led to a successful and rapid selection of required options, leading directly into a design review almost immediately after kickoff, into an order on Emerson to build, test, and ship the cabinets. Eastman was not faced with a protracted design effort and review cycle due to the nature of the CTO program. They received their cabinets fully tested and ready for install well within the schedule limits of their project requirements without ever having to worry about details outside of their site prep. This was a significant departure from their traditional execution method for DCS projects. Using the existing CTO base model lineup and configurable option list, Control Southern was able to help Eastman build the right CTO solution for their expansion. Emerson was able to support a prompt design review of the solution with Eastman prior to order of the CTO cabinets. DeltaV Design, Engineering, Economic Justification All / Cross-Industry, Refining, Pulp & Paper, Power & Utilities, Pharmaceutical & Life Sciences, Petrochemicals, Oil & Gas Upstream (On-shore, Off-shore, Sub-sea), Oil & Gas Midstream (Pipelines, Terminals), Metals, Mining, Cement & Glass, Food, Beverage & Consumer Goods, Engineering (OEM's, E&C's, Integrators), Chemicals (Industrial, Specialty), Alternative Fuels Engineer, Supervisor / Manager / Dept. Head, Project Manager / Lead, Plant or General Manager Workshop David McBride Eastman Chemical John Heideman Control Southern - - Mike Knittel Emerson - - - - - Project Services
1. Solve & Support Approved DeltaV SIS Logic Configuration, Done With a Click of a Button! "The conceptual design of a SIF/SIS and the associated SRS define the requirements for the application program logic for a DeltaV SIS system. Manually interpreting and converting the requirements is time consuming and can be error prone. In many cases, logic creation starts prior to requirements completion due to schedule needs. Subsequent rework provides another opportunity for fault introduction. Automating the logic creation ensures consistency, allows a start once all requirements are finalized, and generates the logic with a click of a button.
This workshop will describe how the DeltaV SIS Configurator was used on a project to generate the application program logic, reviewing the project steps, and providing an overview of the time saved by automatically configuring DeltaV SIS logic." Interpreting and manually converting conceptual SIF designs into an application program can be error prone, time consuming, and usually requires rework as requirements are finalized after logic creation has started. By automatically generating the DeltaV SIS logic, conversion errors are avoided, project schedule is reduced, and logic creation can be delayed until all requirements are defined. Use of already defined information reduced project execution time. Application program logic was created consistently and in an easy repeatable approach. Conversion of conceptual design and SRS into logic was delayed until requirements were completed. The workshop will share overall project cost savings and schedule time reduction estimates. Configuring DeltaV SIS with a click of a button. This workshop will review how the DeltaV SIS Configurator was used on a project to automatically convert a SIF/SIS conceptual design into application logic. An overview will be provided of the common steps in a functional safety project and how these steps prepare for the application logic creation, showing how use of already available information can shorten a project timeline. Engineering DeltaV, SIS / SIL, Design All / Cross-Industry, Engineering (OEM's, E&C's, Integrators) Engineer, Project Manager / Lead, Other Workshop Greg Kramer Emerson Kate Hildenbrandt exida - - Iwan van Beurden exida - - - - - Project Services
1. Solve & Support Approved Graduate Development Program for Engineers of Petroleum Development Oman Localization of skilled technical resources in the one of the major drives in Middle East region. This becomes even more important in the current economic environment of Oil & Gas industry. Companies have invested heavily in technology to make today’s plants safer, reliable and more efficient. The need is to design a program that take a fresh graduate out of the university with little and no experience and provide him a broad knowledge in I&C domain to make him productively quickly. This presentation will discuss how Petroleum Development Oman (PDO) has worked with Emerson in designing a curriculum for its Instrument & Control Engineers.The presenters will share the experience from developing the program, from project kick-off to implementation and success. PDO wanted their graduate engineers to acquire competency in specific technical areas of Process Automation & Systems, Production Measurement & Tank Management, Field Instrumentation & Earthing system. The desired competency level is for them to be able to understand the application of these subjects without being specific to any vendor or product model. Graduate Development Program enabled engineers to achieve the desired proficiency level while meeting their schedule, venue, and budget requirements. Currently PDO is running batches for Graduate Engineers regularly while continuously improving the program. PDO worked closely with Emerson in designing a comprehensive curriculum for fresh graduates in each of the above areas. Topics of each session chosen carefully and the course material thoroughly reviewed to ensure that it met PDO specific needs. Six weeks intensive training program is designed and executed in Emerson Middle East Educational Services Centre in Dubai and PDO Training center in Oman Training Leadership, Training, Sustainability Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Consultant, Vice President, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, President / Principal, Plant or General Manager, Engineer, Director Workshop Salim Al Hinai Petroleum Development Oman Imran Babar Emerson FZE - - - - - - - - - Educational Services
1. Solve & Support Approved Results Achieved Using an Offline Development Platform with Process Simulation Updating control strategies is a necessity for the maintenance and improvement of a control system over the lifecycle of any plant. However, implementing these changes requires thorough testing in an offline test platform prior to commissioning. In support of their multi-product facility in Fremont, CA, Boehringer-Ingelheim moved control system development and acceptance testing to a virtual platform. Through the use of Mimic Simulation Software and Virtual IO Modules, this platform included a non-intrusive, real-time simulation integrated to an unaltered copy of the production control system. The use of a simulation with complete material and energy balances allowed for changes to batch control strategies to be validated and transferred to the production environment without downtime. Many strategies exist for control system testing and IO checkout; however, many require changes to be made in the DeltaV configuration or have insufficient modeling to test complex control strategies. For this reason, many of these strategies require additional configuration and validation of the controls on the production system requiring in additional downtime for testing. The non-intrusive and parallel nature of this solution means that conversions or changes are not required when transitioning between the simulation and production systems allowing for both the control strategies and system configuration to be tested. This decreased the time needed for testing and validation and allows for control system updates to be applied without any downtime. The use of Mimic Simulation Software and Virtual IO Modules an unaltered copy of the production DeltaV control system to be used for testing, including IO and commissioning of simulated field devices. The inclusion of Advanced Modeling Objects to provide a full material and energy balance in the simulation allowed for comprehensive testing of batch control strategies. Engineering Foundation Fieldbus, Optimization, Operations Pharmaceutical & Life Sciences Consultant, Supervisor / Manager / Dept. Head, Sales / Marketing, Project Manager / Lead, Plant or General Manager, Engineer, Director Workshop Chris Issacs Boehringer-Ingelheim Zachary Sample MYNAH Technologies - - - - - - - - - Lifecycle Services
1. Solve & Support Approved DeltaV Virtualization Benefits with an off-site Cluster American Crystal Sugar implemented a DeltaV virtualized system. This improved general system maintenance efficiency, while improving the ability to monitor the systems health. This upgrade simplified and streamlined the backup process with the replication feature. The configuration was able to handle a couple of server failures without causing any overall downtime. To add more network bandwidth and resilience, NIC teaming was introduced. Workstations are created in 1/4 the time using templates. New nodes are less expensive since no hardware is required. Thin clients have a filter to block settings changes for better security at the remote stations. Node resources are independent to each cluster and provide flexibility for normal operation versus failover. American Crystal Sugar converted over to a Virtual System. The amount of time needed to maintain workstation computers, lack of redundancy on key components, and the necessary skill set needed to address these issues in a timely and efficient way. The system minimizes downtime and improves reliability. The replication feature ensures two identical copies of each VM on each cluster. A server failure automatically switches to another server on that cluster to minimize operator disruption. The update process is quicker with desktop access to all workstation from one location. More node resources are a quick add. ACS implemented DeltaV onto a virtual platform consisting of two clusters: one on-site and another in a remote building on the grounds. They utilized a SAN storage configuration to store the virtual machines. Thin clients were used to replace all of the workstations in the control rooms. New fiber optic cable was installed between the plant and the remote building Virtualization Design, Reliability, Information Technology All / Cross-Industry Engineer Workshop William Harris American Crystal Sugar - - - - - - - - - - - Project Services
1. Solve & Support Approved WDM as a WMD (Wyse Device Manager as a Widget for Manipulating Domains) The Shire plant in Georgia utilizes DeltaV Remote Terminal Servers (RTS) set up on the Virtual Host for connecting the operator interface terminal (OIT) thin clients to the system rather than physical PCs. The site has more than 120 OITs in 3 different product areas and maintenance area. WDM has been implemented to provide enhanced remote support for users, manipulate configurations and easily track assets. There are both ISO9 and ISO8 classified areas within the plant and WDM allows remote maintenance and configuration access to OITs, saving an least $150 in labor and gowning materials There are over 120 thin clients in the production areas of the plant. Any simple configuration change would require going to each location in the clean areas. Thin clients in a single production cell are all connected to different RTS, so if there is associated RTS changes, you would need to go and log out all on that RTS, make the RTS change, then go back into each area and log back in. A daily check can be made to see if all the thin clients are talking to the DeltaV system. Reports can be generated for the thin clients. The biggest benefit is there is no need to gown to work on the thin clients. Some activities that have been done would have caused 4 gowning events for one set of thin client changes, now it can be done remotely to save tens of thousands a year. WDM allows any software changes to be made remotely. You can log into each unit, do the required work, and then log back in. It also has the MAC address and other information for each thin client. You can see the status of each in the manager also. DeltaV Efficiency, Virtualization, Maintenance Pharmaceutical & Life Sciences Engineer Workshop Todd White Shire Byron Thomas Control Southern - - - - - - - - - Project Services
1. Solve & Support Approved Active Flow Path Dynamic Alarming-Effective Alarm Management for Chemical Injection System on FPSO "How to improve alarming performance on a system consisting of multiple flowlines with complex valve alignment and multiple pump-heads grouping under different operation modes? This presentation describes a dynamic alarming application based on the Active Flow Path of complex topside & subsea chemical injection systems on FPSO. It eliminates unwanted and/or false alarms generated during the normal operation, and highlights the primary alarms (the first or shutdown alarms) and suppresses consequential alarms in abnormal events. It helps operator to identify root cause quickly and respond to alarms effectively.
The dynamic alarming management strategies were successfully implemented under process on-line condition without interrupting operation" Nuisance alarms generated during the normal injection line switchover operation and alarm floods occurred in a shutdown event. The system consists of multiple flowlines with complex valve alignment and multiple pump heads supporting various operation modes with subsea operation. Such complicity makes it impossible to condition alarms simply based on a single factor such as pump running status Eliminated unwanted/false alarms during the normal operation and prevent an alarm flood in shutdown events; Highlighted the primary alarms and suppressed consequential alarms helps operator response more effectively. Improved operation efficiency and safety Dynamic alarming uses a combination of multiple conditions based on systematical study of operational ‘Active Flow Path’ elements derived from pump group, valve alignment, control and shutdown logics. The dynamic control of primary and consequential alarms comprehended various process operation scenarios from manually start-up, normal operation, process upset to system shutdown events Engineering Efficiency, Process Control, Operations Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Engineer Workshop Peng Wang Canada Engineering Center, Emerson Automation Solutions June M Kobayashi ExxonMobil - - - - - - - - - Project Services
1. Solve & Support Approved Reducing Cost and Going Green – Using DeltaV with a PLC to Control and Monitor an Ice Storage HVAC Looking for a way to reduce the high costs of operating your facility’s HVAC? Savannah River Nuclear Solutions Engineers will share their experience interfacing a DeltaV controller to an ice storage based HVAC system capable of providing precise environmental controls without the full time use of a mechanical chiller system. VIMs interfaced to a remotely located Allen-Bradley PLC provide the capability to monitor, control, and display environmental real-time data from a centralized location eliminating the need for facility personnel to perform equipment manipulations and check of status at the HVAC skids. The HVAC vendor would only provide system controls using Allen Bradley PLCs and a local HMI mounted at the remotely located equipment skids. The costs of having the vendor switch their design to the Savannah River Site standard PLC vendor or using DCS controls were cost prohibitive. The project required close interfacing with the vendor to allow them to still use their standard control approach. Besides the significant cost savings realized from using stored ice during peak power rates and generating ice during lower power rates, connecting the normally standalone PLC based HVAC system to the DeltaV DCS eliminates the need for physically monitoring remotely located equipment. This provides the additional benefit of reducing manpower costs and improving facility safety. The remote HVAC system was interfaced to the DeltaV DCS via VIMS using Ethernet IP protocol. This provided monitoring and control functions from one of several possible control rooms while eliminating the need for personnel to perform equipment checks during off-shifts and inclement weather conditions. Economic Justification Efficiency, Safety, Engineering All / Cross-Industry Engineer Workshop Milton Sanders Savannah River Nuclear Solutions, LLC Kaitlyn Allport Savannah River Nuclear Solutions, LLC - - - - - - - - - Lifecycle Services
1. Solve & Support Approved Integrated cybersecurity monitoring: from the Plant to the SOC Security monitoring is an essential (but often missing) piece for every cybersecurity strategy. But plant-level resources lack the time and expertise to monitor security events 24/7. Consequently, events and logs from control system endpoints are left unchecked. Fortunately, corporate IT Security Operations Centers (SOC) already have the expertise and resources for security monitoring. Valero recognized this opportunity to integrate security events from its downstream facilities using Security Information and Event Management (SIEM) technology. With support from their executives, Valero was able to realize a strategy to integrate security events from global operating facilities, even across control system vendors, achieving 24/7 security monitoring for their critical infrastructure. Valero’s team was challenged with collecting events from control system endpoints, without affecting operations, and securely forwarding them up through multiple layers of networks to a Security Operations Center. Their strategy was to integrate Windows events and network device logs from multiple control system vendors across their global downstream operations. Valero’s corporate IT cybersecurity team has gained visibility into the control system layer to monitor for threats in their critical infrastructure. An integrated cybersecurity strategy provides the security intelligence they need to proactively respond. Locally, operations can focus on production and safety, effectively gaining the security monitoring productivity of six full-time resources. Events are collected on each DeltaV System, and aggregated locally into a plant-level virtual Security Information and Event Management (SIEM), using McAfee technology tailored for DeltaV. Events are then forwarded through the De-Militarized Zone (DMZ) using a Syslog Relay, and finally integrated into IT at the corporate SOC where they are monitored and analyzed by threat hunters 24/7. Security DeltaV, Services, Information Technology All / Cross-Industry Consultant, Vice President, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Sales / Marketing, Project Manager / Lead, President / Principal, Plant or General Manager, Other, Engineer, Director Workshop Jason Bottjen Valero Ben Jackman Emerson - - - - - - - - - Lifecycle Services
1. Solve & Support Approved Exemplary Cybersecurity Improvements: Applying DHS Seven Strategies to Defend ICS Many times, cybersecurity is treated as optional and solutions are reactively selected without a clear strategy. When in fact, applying a few select cybersecurity solutions proactively can significantly improve your system defenses. What’s more, many cybersecurity improvements require little investment, sometimes capitalizing on available features and integrating them into your operational culture. We will review MarkWest’s exemplary cybersecurity strategy through the lens of the Department of Homeland Security publication “Seven Strategies to Defend ICS." Using a novel approach and innovative solutions, MarkWest has created a consistent and defendable position across several facilities, yielding a reduced attack surface. MarkWest was motivated to improve their cybersecurity protections, but didn’t want to apply solutions without a methodology or consideration for the human element. Cybersecurity options and offerings can be overwhelming, but a strategic approach will show where you can achieve the highest returns. MarkWest has created a cybersecurity posture and culture that is both defendable and consistent across their critical infrastructure. These exemplary cybersecurity improvements mitigate over 90% of the incidents reported to ICS-CERT. Furthermore, automation of patching and backups has helped alleviate manual effort, effectively gaining the productivity of a full-time resource. Antivirus and Whitelisting solutions combine to provide a complete malware protection and detection strategy. Automated Patch Management closes known security vulnerabilities, with tested and approved updates from Emerson. Third, Backup and Recovery provides consistent backups and a restoration plan to recover from an incident. Security DeltaV, Services, Management All / Cross-Industry Consultant, Vice President, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Sales / Marketing, Project Manager / Lead, President / Principal, Plant or General Manager, Other, Engineer, Director Workshop Ron Sprengeler MarkWest Energy Partners Ben Jackman Emerson - - Richard Paton Equipment & Controls, Inc. - - - - - Lifecycle Services
1. Solve & Support Approved Migrating Storage Field ROCs from Wonderware to DeltaV using OPC An NGL facility has an underground storage cavern network with Fisher ROCs at each cavern to provide monitoring and control. The Wonderware HMI system that provided the interface to the caverns was past its end of life date. As a component of a total facility migration to DeltaV, the cavern network would be integrated into the existing DeltaV DCS. The caverns communicate over an existing, but aging, radio network and new architecture components needed to be added to bring the data into DeltaV. Utilizing the power of OPC and the flexibility of DeltaV, all of the cavern controls and displays were integrated seamlessly to be indistinguishable from any other equipment at the facility. The 75 ROCs transfer a large amount of data over the existing radio network via MODBUS TCP. Given the facility’s low tolerance for communication disruptions, reliability, redundancy, and simplicity of the communications method and hardware were priorities. Data must be stored in a SQL database for daily and quarterly reporting. Reporting tools must function reliably. The critical infrastructure is no longer reliant on a system that is past its end of life; failure of the system would shut down the facility and the pipeline. This meets the facility goal of integrating control of all systems into DeltaV, reduces control system complexity, and provides higher fault-tolerance with built-in redundancy. This presents Operations with a unified and uniform interface. A redundant DeltaV OPC server was deployed along with a set of redundant KepServer communications servers to facilitate communications between the ROCs, DeltaV and SQL Server. SCADA-like control modules were developed to facilitate the seamless interface into DeltaV Operate. A series of SQL Server stored procedures and Sytech XLReporter were deployed to handle the reporting requirements. Migration DeltaV, Services, Design Oil & Gas Midstream (Pipelines, Terminals) Consultant, Engineer Workshop Nathan Asberry ONEOK Hydrocarbon Dave Marshall Experitec, Inc - - - - - - - - - Project Services
1. Solve & Support Approved Selection of DeltaV Virtualization using VLANs at Shire Covington "A virtualized project has a range of obstacles from Sizing & Tech Selection to Network Design & domain management. To realize the practical and economic benefits of DeltaV Virtualization, the planning of every aspect cannot be ignored. This Workshop will cover the process of what happens after deciding to go virtual on a large project.
From the beginning at Shire we asked “Where is the breakeven point for integrated solutions like the VRTX vs a SAN & Servers?” and “Who owns the shared networks?”. We managed unknowns by thorough preparation build plans with early in the process. For instance, by properly gauging the difficulty of redesign, we saved over $150,000 using VLANs that simply can’t be justified in a critical system without skilled 24hr IT support." The challenge experienced at Shire Covington was the boring, tedious task making milestone dates while engineering a large, physically distributed DeltaV System. Following the plans seems simple enough, but only through attention to detail and dedication to planning will it go seamlessly. The results of the planning and implementation over the course of two years was the deployment of a 16000 DST site with no delays to schedule or significant changes to scope. Any scheduling gains were rolled into other areas, allowing for more flexible staffing and support. There were immediate dollar savings in reduced cable runs and avoiding panel redesigns due to early design choices. The solution was an understanding of the scale and scope of the virtualized build early in the process. The plan developed was flexible enough to change with requirements, but comprehensive of all the needs unique to virtualized builds, such as preplanning IP addresses and switch locations. Virtualization Business, Design, DeltaV Pharmaceutical & Life Sciences Engineer, Supervisor / Manager / Dept. Head, Project Manager / Lead Workshop Marcos Feliciano Shire George Goodyear Control Southern, Inc - - - - - - - - - Project Services
1. Solve & Support Approved Inventory Optimization Enabled by Best-in-Class Field Service Technology Emerson has created an application utilizing mobile work flow technology to improve customer asset data collection and evaluation of the asset heath while improving field service productivity. This tool simplifies and streamlines data collection that allows our service teams and LBPs to quickly take asset data and work with Customers to generate inventory recommendations to maximize their plant’s availability and reliability while minimizing inventory investment. The session will show what a customer can expect in terms how Emerson will collect data and how they will collaborate with Emerson to build a parts stocking strategy. A customer will co-present to speak to their experience. Prior to the Walk Down App, customer asset data collection was a very manual process. Often data was recorded and re-entered into various systems and worksheets to generate inventory and maintenance recommendations. A consistent work flow for data collection and a standard customer experience when creating a spare parts stocking strategy were time-consuming to produce. The technology implemented by Emerson improves walk down process efficiency by increasing speed and accuracy validating assets in-line. Use of the Walk Down App can cut the data collection time in half, meaning that our technicians spend less time on site. It also facilitates data-driven decisions on maintenance, inventory, reliability and performance services. Having collected the proper data digitally, Emerson and our LBPs work with the customer to drive parts stocking strategies that ensure better risk mitigation for critical assets. This also allows a structured process to take that information and help the Customer keep the right parts on the shelf based the criticality of a given valve. Maintenance Control Valves, Reliability, Maintenance All / Cross-Industry Engineer, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Project Manager / Lead, Operator Workshop Clinton Schneider Emerson - Final Control Jim Toyne RS Stover - - - - - - - - - Lifecycle Services
1. Solve & Support Approved Control System Hot Cutover Tool - Saves Time and Money "Suncor Energy is Canada’s leading integrated energy company, with an oil sands development and upgrading business unit located in the Athabasca oil sands, one of the world’s largest petroleum resource basins, producing an average of 433,000 bbl/d. Since starting Base plant operations in 1967, we are continuously expanding our operations, which results in many legacy controls systems.
With the continuous aging of our control systems, many modernization projects are regularly executed. We are always looking for faster, cost saving ways to modernize our controls systems while maintaining production. When we find new tools that allow us to modernize our control systems and keep the plant running we are keen to implement it, as flowing production provides best value to our shareholders." Secondary Extraction Plant 4 has multiple centrifuges of various ages and manufacturers. Some legacy control systems had been migrated to a central DeltaV system. Due to its complexity, runtime requirements and overall logistical challenges with a traditional offline cutover, one 500 HP centrifuge had not been migrated. Our preference was to find a hot cutover solution for this equipment. The benefits Suncor realized using the TEMPUS tools include a cost saving execution strategy, no process unit downtime, no loss of production, and a much shorter cutover period. We migrated over 10 signals per hour during the hot cutover. Instead of moving individual signals one at a time, they were done on a system level aligned with the process. Using the CIMA+ TEMPUS tool enabled migrating to DeltaV with no downtime while maintaining control of all I/O on both old and new control systems during the migration process. This solution offers a new approach to the traditional hot cutover which instead of moving single I/O at a time we can cutover a full system as a unit allowing for online commissioning and minimizing impact to operations. Migration Efficiency, Modernization, Migration All / Cross-Industry Consultant, Vice President, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, President / Principal, Plant or General Manager, Engineer Workshop Vineet Saxena Suncor Energy Inc. David Findlay CIMA+ - - - - - - - - - Lifecycle Services
1. Solve & Support Approved Power plant modernization to digital and Wireless technlogy "AES Gener Ventanas is a 340MW power plant located in Valparaiso, Chile. This project implementation main challenge was to update and modernize pneumatic technology from the 60s and manual operating workstations. There was a lack of updated documentation of control logics, P&ID and wiring.
The modernization project implemented Ovation DCS and WirelessHART technology transforming the plant into the largest and more modern generation plant in the region." Pneumatic control was manual and there was a lack of optimization on the control loops. The documentation of the plant was obsolete. The implementation schedule was very tight for cabling tasks. The pneumatic technology was obsolete and several parts of the process were not monitored, generating all sorts of production, efficiency and availability problems. Control loops optimization after the incorporation of wireless technology. Burner optimization with HRSGs standards. Mounting and commissioning time decrease, and AMS implementation to get devices diagnostics and alarms. New and updated documentation which allowed to decease the commissioning time and accelerating plant start up. Pneumatic controllers were migrated to Ovation state of the art technology. Emerson made an exhaustive survey of all the plant to make reverse engineering to developed control logics and detailed engineering for over 380 digital instruments and actuators and integrated them to the system. 200 wireless measurement points were added, increasing process visibility. Burner management optimization. Migration Migration, Optimization, Modernization Power & Utilities Engineer, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Operator Workshop Ariel Oyola AES GENER David Mu?oz Emerson - - - - - - - - - Project Services
1. Solve & Support Approved A never been done Virtualization for a robust solution on large multiple DeltaV zones system "Minera Los Pelambres is a mine located in Coquimbo, north of Santiago. The plant produces 355.000 ton /year of copper. The plant had 15k DST distributed on 4 DeltaV zones implemented with 80 workstation / serves on DeltaV 10.3.1.
This is the story of a challenging project, involving the virtualization of 95% of the physical computers and upgrade to DeltaV 12.3.1 in an online enviroment. This is the first virtualization project executed by the Mining Center of Excellence in Chile." Minera Los Pelambres was facing an obsolescence of the workstations: lack of support of Win XP and Sever 2003 from Microsoft. Management of spare parts of the workstations was an issue. In addition, the company was affected by high insurance costs regarding to lack of Disaster Recovery Plan and high time on a disaster recovery. As a result of the virtualization, there was an improvement on the spare parts management, decreasing operations and insurance costs. The decrease on workstations generated important savings on energy costs and time reduction on hardware maintenance and replacement. Footprint reduction on datacenter cabinets. Virtualization of all DeltaV zones and upgrade to DeltaV 12.3.1. The solution designed implements a pair of VRTX per zone, an each one handling at least 15 VM. We implemented this solution in an online environment (except of the Zone 1) without waiting a shutdown of the Zone. Virtualization Engineering, Optimization, Operations Metals, Mining, Cement & Glass Engineer, Supervisor / Manager / Dept. Head, Project Manager / Lead, Operator Workshop Carlos Collado MINERA LOS PELAMBRES Carlos Jaure Emerson - - David Mu?oz Emerson - - - - - Project Services
1. Solve & Support Approved Deny malicious activity on your system with Whitelisting A virus on a DeltaV production system could lead to downtime and product loss. To minimize risk of a cyber attack, Fuji implemented Automated Patch Management with McAfee antivirus and whitelisting. Automated Patch Management has been around for several years. The addition of whitelisting adds an extra layer of protection. Even if a virus did make it's way onto a workstation or server, the virus couldn't run with whitelisting enabled. Even well trained operators have the potential to accidentally invite a virus by clicking on a malicious link or loading a tainted memory stick. Whitelisting prevents this concern by blocking all applications that are not pre approved. Fuji is confident their systems are more secure than ever. The risk of an accidental virus due to user error or malicious intent is miniscule. Whitelisting offers protection from unwanted applications including executable files, libraries, drivers, Java apps, ActiveX controls, scripts, and specialty code. The goal of whitelisting is to protect computers and networks from potentially harmful applications. Only approved applications can run on servers and workstations with whitelisting enabled. Fuji implemented whitelisting as an extra layer of protection. Security DeltaV, Services, Process Control All / Cross-Industry Consultant, Supervisor / Manager / Dept. Head, Sales / Marketing, Project Manager / Lead, Plant or General Manager, Engineer, Director Workshop Jon Ellis Fuji Film Shelli Callender Emerson Automation Solutions - - - - - - - - - Lifecycle Services
1. Solve & Support Approved Exxon Partners with Emerson to Build First Modular, Smart Blending Plant in Asia Specialty Chemical producers face a dynamic market full of increasing product variations, variable volumes, and shorter lead times. Producers need to be quick to respond to customer needs to remain competitive. Emerson helps manufacturers evolve their operations to meet demand by designing blending processes, utilizing leading edge technologies, and building turnkey solutions to enable quick start up. Exxon partnered with Emerson on a joint venture to design and build their first modular, fully automated blending plant featuring smart instrumentation. The process is proprietary, but Exxon will be sharing why they selected Emerson as their design and instrumentation partner as well as highlighting the benefits of Emerson's modular design approach and smart instrumentation utilization. To meet growing market demand for a specialty chemical product in Asia, Exxon partnered with Emerson's Blending and Transfer Solutions to help them design and construct their first ever production plant of its kind in Southeast Asia. Exxon's design requirements were that the plant be flexible and scalable to manufacture multiple types and volumes of product while being fully automated. Due to the modular design approach and implementation, Blending and Transfer minimized project risk and complexity while delivering a turnkey solution for easy start up and commissioning. The use of Smart instrumentation also aided in a quick start up and configuration. Exxon also operationally benefited from the use of Smart instrumentation enabling automatic, quality control of their blending. Blending and Transfer designed the blending plant in 5 modules allowing for simplified project execution and easy site implementation. Furthermore, the Smart instrumentation incorporated into the blend unit allowed for quick start up and configuration, as well as providing real time measurement which Exxon viewed as critical for quality control of their blending. Design Economic Justification, Installation Best Practices, Engineering Chemicals (Industrial, Specialty) Director, Technician / Analyst / Specialist, Project Manager / Lead, Plant or General Manager, Operator, Engineer Workshop Paul Grives Exxon Mobil Balaji Athimoolam Emerson - - Edward Barth Emerson - - - - - Project Services
1. Solve & Support Approved Leveraging Emerson’s Virtual Development Solution to support a “Many Mini” plant architecture model "Supporting many small plants across the country with DeltaV systems that are not all at the same revision level poses a challenge for centrally managed Engineering technical center. Being able to quickly and efficiently switch between plants on a single, multi-user development system allows our engineers to spend more time on value added support and development activities instead of time consuming system setup/re-setup time.
This presentation focuses on how Air Liquide is able to utilize the advantages of the Emerson virtual DCS development system to support not only the “many mini” plants running DeltaV, but how easy it is to switch between plants that are not on the same revision level. The Emerson virtual world has allowed us to consolidate to a more manageable and flexible solution." We were able to consolidate several hardware systems and ad hoc virtual machines running outside of the supported platform to a single, multi-user system that takes advantage of the strengths of Emerson virtualization development system. Since going to a more streamlined development system, the Air Liquide corporate engineering department was able to reduce the number of engineers needed to maintain the development systems, provide an environment that was easier to understand for new comers to the group and provide a much needed understanding of Emerson virtualization prior to committing this technology to our operating plants. Our solution includes a DeltaV Hyper-V host server with licensing for the ProPlus multi-node (PPN), operator station networked (OSN) and virtual S & M series controllers. The architecture includes a folder hierarchy that allows for quick and easy transition between plants. Snapshots are utilized to capture system states at the plant level to maximize support and development flexibility. Virtualization Engineering, Virtualization, Troubleshooting Chemicals (Industrial, Specialty) Consultant, Technician / Analyst / Specialist, Engineer Workshop Arnold Martin Air Liquide USA Tony Daigle Air Liquide USA - - - - - - - - - Lifecycle Services
1. Solve & Support Approved Implementation of a Gas Leak Detection System for Sacramento Municipal Utility District "Sacramento Municipal Utility District, SMUD has a network comprising segmented and interconnected gas pipelines, approximately 75-mile in length, diameters between 20-24 inch, handling flow rates of up to 6 MMSCFH.
California energy regulations require that gas-liquid pipeline systems have Leak Detection Systems, LDS SMUD installed a Gas LDS, GLDS, years ago. However, due to limited system support, the GLDS had started to generate false alarms and inaccurate leak locations during leak tests. SMUD took the decision to replace the old system with a solution with fast response time, high sensitivity and location accuracy.
Emerson offered its proprietary PipelineManager application, with a Real-Time-Transient-Model, RTTM based LDS, with redundancy capability and interfaced with a PI historian" The new GLDS had to replace the incumbent system and achieve a better performance in terms of sensitivity, response time and accuracy over several operating scenarios in an environment in which the instrumentation installed on the pipelines have a variety of different resolutions and accuracies. "PLM and VPL outperformed the previous solution. The solution provided SMUD with a reliable graphical tool to monitor for leaks in real time on their gas pipeline system and meet California regulatory requirements.
PLS allows SMUD to support operational and maintenance activities by conducting offline simulations.
This project is major step for LD on gas pipeline systems." "Using the PipelineManager application, a RTTM based LDS was implemented in a dual redundant environment. To deliver a complete solution, PipelineStudio, an offline simulation tool, was also provided in order to perform calculations to support maintenance activities.
VisualPipeline GUI, was also implemented to enable real time monitoring of system variable trends, hydraulic profiles and alarms." Operations Engineering, Services, Operations Oil & Gas Midstream (Pipelines, Terminals) Engineer Workshop Alberto Acevedo 571755 2944 Jaime Bermudez Emerson - - - - - - - - - Project Services
1. Solve & Support Approved Online diagnosis and health monitoring of a compressors valves Valve failures can be attributed 50% of reciprocating compressor issues, and as critical equipment, the main pain is the ability to determine the moment when a failure starts and when it will result in catastrophic damage. Emerson helped Enap Bío-Bío to drastically improve their key performance indicators such as availability and reliability improving the performance of their compressors through the implementation of PeakVue ? Fault Pattern Recognition to measure the Mean Time Between Failures, and how to optimize it. This paper will describe how the use of the PeakVue ? Fault Pattern Recognition allowed Enap to increase the Availability and Performance of the reciprocating compressor, what is its impact on key performance indicators, Reliability and Maintenance, and the economic impact. Thermography only allows detecting when a component is failing, this make it impossible determine the mode of failure and at what time and what condition the fault was generated; this was performed every 30 days. After the temperature increase the compressor heads are forced cooled, making it difficult to take thermographs because water ingress to internal components of the compressor. The stimated results are between a 5% and 7% increase in Ri. more exact results will be obtained in the next few months and before the October presentation. Once the need was identified, Emerson proposed a solution for the implementation of online monitoring system AMS 6500 with PeakVue technology, and the validation of the solution is started by manually retrieving the data using the AMS MHM software and AMSI 2140 hardware for the generation of the valve failure recognition pattern. Reliability Modernization, Reliability, Optimization Refining Engineer, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head Workshop Tomás Ignacio Stüven Piedra ENAP BIO BIO Cesar Roa Emerson - - - - - - - - - Lifecycle Services
1. Solve & Support Approved Online Virtualization of A Biologics Manufacturing Facility In the early 2017, Amgen Rhode Island (ARI) biologics manufacturing facility completed the migration of existing Upstream and Downstream production DeltaV server infrastructure from physical architecture to Virtual Machines (VM) using the Dell PowerEdge VRTX environment using DeltaV Virtual Studio. The primary design constraints were that running process could not be interrupted, and no data could be lost. This session describes the design and implementation of a multi-failover clustered virtual environment with an online cutover, the immediately-realized business benefits, as well as unanticipated benefits of the new architecture. The main challenge and success of this conversion was to complete the cutover during full production with zero impact to the manufacturing process. To meet this requirement, the migration process was divided into two phases consisting of converting all non-critical production servers in early 2017, followed by the conversion of critical servers during a future planned production outage. "The main business driver was to reduce risks from hardware obsolescence. Additional benefits included:
? Increased availability and reduced risk through VM failover and cluster redundancy.
? Promoted “Always On” software concept, supporting periodic server maintenance activities.
? Optimized data center utilization by reducing server sprawl, and reducing power, heat-load, and cooling requirements" The design includes two VRTX failover clusters, centrally managed by two DVS Domain Controllers. Each VRTX includes four hosts, giving the total system a capacity of 40 VMs, with replication. This added capacity, in 50% of the previous rack space, the solution was extended to include 18 new Terminal Servers. This permitted retirement of 60 operator workstations, which were replaced by ThinClients. Virtualization Business, Sustainability, Modernization Pharmaceutical & Life Sciences Engineer, Plant or General Manager Workshop Serge Saakov Amgen Ray Emerson New England Controls - - - - - - - - - Project Services
1. Solve & Support Approved Have you considered one DeltaV Library across multiple sites? – You should! Cargill embarked on a 10 year program to modernize their legacy control systems to DeltaV. When the program was started, Cargill and Emerson worked jointly together to develop a library that would meet their specific needs. Five years into the program, requirements have changed slightly and DeltaV has added some new features and function blocks. Cargill wanted to incorporate some of these into their library for future projects, but also needed to keep in mind the migration path of the already completed projects. This session will also take a look at some considerations and best practices to keep a DeltaV library updated and consistent across multiple sites. In DeltaV, new function blocks have been added that provide added flexibility and less controller loading than in the past. Cargill wanted to take advantage of these new features, but already has a large installed base of DeltaV that had to be dealt with. By using the new DeltaV function blocks, approximately 10-15% less controllers will be required per project. All plants use the same library which allows for consistency and the ability for any Engineer to go to another site and understand their system. Finally, by keeping a standardized library, less mistakes are likely to be made. Since Cargill and Emerson have been working on a program together, Emerson worked to develop an updated version of the library. This consisted of some new graphics and updated control module classes to keep up with the evolving needs of the business. In addition, a procedure was developed to help each existing DeltaV system take advantage of the new library. DeltaV Engineering, Process Control, Optimization Food, Beverage & Consumer Goods Engineer Workshop Mark Long Cargill Matt Forbis Emerson - - - - - - - - - Consulting Services
1. Solve & Support Approved Retrofit Lime Kiln BMS with DeltaV CSLS to step up integration (and retain needed independence). Experitec was engaged at International Paper’s cellulose fiber mill in Columbus, MS in 2016 to engineer the controls in the recausticizing area. ?One of the systems that was upgraded was the lime kiln Burner Management System (BMS). ?Rather than replacing it with a newer PLC, the best solution was to deploy a DeltaV CHARMs Safety Logic Solver. With this approach, we covered this important safety function and provided a better, more integrated solution. The revamp also included a review against relevant industrial standards and several changes were made to bring it up to current practice. Burner operation is all done at the burner deck using pushbuttons and pilot lights. During the project review, Experitec reviewed the relevant standards for a fired kiln (FM and NFPA) to see how well the instrumentation and implementation would meet current standards. These standards were reviewed line by line. Several safety inputs were moved from soft inputs to direct CSLS inputs. Integration using DeltaV safety system greatly sped up the project execution, startup, and troubleshooting of the BMS. Integrated through the safety gateway controller, the BMS maintain it independence but allows information to flow back to the DeltaV operator graphics, continuous and event history. This setup greatly sped up the checks as the lime kiln was started up on the new controls. The CSLS and the CIOC were installed where the field wires came back from the lime kiln burner deck. ?Once termination was complete, it was simple to run through BMS device checkout early in the longer outage. We utilized mobile worker WIFI access points to speed up the checkout of both the field IO and the panel lights (on a CIOC). SIS / SIL Design, Services, Migration All / Cross-Industry, Pulp & Paper, Engineering (OEM's, E&C's, Integrators), Chemicals (Industrial, Specialty) Engineer, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Project Manager / Lead, Plant or General Manager Workshop Dwayne Robbins International Paper Ryan Bosio Experitec - - - - - - - - - Project Services
1. Solve & Support Approved Using a streamlining analysis workflow to explore and visualize your data The University of Texas at Austin is involved in a wide range of research initiatives including separations research, CO2 removal and reuse, and Divided Wall Column Technology (DWC). As part of the research data is carefully collected and analyzed. Considerable time is spent preparing data, looking for patterns and anomalies and generating analyses and reports for clients. Most of this analysis is performed after-the-fact. In this workshop methods and tools used for monitoring and analyzing data at the separations research center are presented. Any new tools and procedures must augment existing ones. The research center collects a lot of data. This data is used for reporting, analysis, and to back up conclusions. Finding patterns and key contributing factors requires significant time and effort along with teams of experts. Sharing work-in-progress for collaboration with other team members and clients, or even with the person doing the work across multiple sessions, has been too difficult. These techniques have been applied to a number of projects. The new tools and methods are now being used to not only monitor the researcher’s projects, but also to monitor the systems and equipment used for the studies. Since all work is captured on-line in projects, the researchers have been able to go back to review and utilize results from previous projects. The solution was to add additional tools and work practices. To aid in the data cleansing, refactoring, analysis, reporting, and collaboration Seeq is being used. Seeq allows users to interactively set up workspaces for visualizing data, marking patterns, and reporting. All interactions and collaborations are done interactively. Information Technology Operations, Troubleshooting, Optimization All / Cross-Industry Consultant Workshop Robert Montgomery University of Texas at Austin Brian Crandall Seeq - - Mark Nixon Emerson - - - - - Consulting Services
2. Measure & Analyze Approved ADNOC (ADCO) biggest oil-field, Path for becoming Top QUARTILE Performing COMPANY ADCO, ADNOC group of company, biggest oil field in Buhasa is facing Challenging Oil and Gas Prices that put pressure to improve the performance of their existing assets. They are looking for Partners who have one window solution for improving Assets Reliability, have single Platform for multi technology Condition Monitoring and give real time performance of their assets to take timely decision making for improving efficiency, increasing productivity and achieve excellence to be in list of top Quartile performance company. "Obsolete System/ Spare Management
Real time Performance Evaluation
Single Platform for all of their major Performance Monitoring Assets.
Improved Maintainability and Reliability Index" "Corrective Maintenance / Preventive Maintenance Ratio improved 20/80
Online Performance Monitoring helps to improve operational efficiency by 10% and reduced energy consumption by 15% and evaluate performance on ASME standards.
Breakdown and turnaround equipment time improve by 12% due to ease of maintenance and spare parts availability.
Equipment Availability index improve by 5%." Emerson provides CSI 6500 protection with Prediction capabilities that enable them to provide safety of their critical assets and also providing insight to machine with state of art technologies like 100+ hours transient records, 3D shaft animation, PeakVue technologies. Provide single platform of MHM Software for multi-technolgies like Vibration, Thermo and Oil analysis with Performance advisor Predictive Technology CSI Technology, Predictive Technology, Migration All / Cross-Industry, Refining, Petrochemicals, Oil & Gas Upstream (On-shore, Off-shore, Sub-sea), Oil & Gas Midstream (Pipelines, Terminals), Engineering (OEM's, E&C's, Integrators) Consultant, Supervisor / Manager / Dept. Head, Plant or General Manager, Director Workshop Muhammad U Ddin Kalhoro Abu Dhabi Company for Onshore Petroleum Operations Ltd Jawad Sherwani Emerson Automation Solutions - - - - - Reliability Monitoring - - - -
2. Measure & Analyze Approved Integration of a Boiler Drum Water Level Measurement System to Improve Safety and Operator Control A project was initiated to improve water level measurements on process boilers for an industrial application. The boilers have been in operation for over 20 years with frequent startups and shutdowns. During the startup phase of operations, water levels were difficult to monitor via the sight glass and there were limitations on using DP measurements. Inaccurate water level measurements can damage boiler systems and increase safety hazards. A Rosemount Dual Chamber Guided Wave Radar/MLI System was added to the system to enhance safety and to reduce boiler system life-cycle costs. The boiler systems are essential plant assets and impact plant operations. During frequent boiler startups, the water levels were difficult to monitor due to discoloration of the sight glass and do to limitations with DP measurements because of water and steam density changes. Low water levels in the boilers can cause damage to various systems and increase safety hazards during operations. Improved safety and an optimized thermal cycle can be achieved with advanced boiler water level measurement systems. A guided wave radar system with dynamic vapor compensation (DVC) has been deployed along with a magnetic level indicator. This advanced measurement system can enhance measurement capabilities during frequent boiler startups and improve boiler performance. A defense-in-depth approach was taken by adding an additional layer of safety to the existing boiler controls system. A Dual Chamber Guided Wave Radar/ magnetic level indicator was integrated into their system while maintaining existing controls and ASME requirements. Instrumentation - Level Instrumentation - Level, Process Control, Operations All / Cross-Industry Engineer, Plant or General Manager, Operator Workshop Eric Daggett eric.daggett@emerson.com Don Shulock Arcelormittal - - Matthew Stignani Emerson - Instrumentation - - - -
2. Measure & Analyze Approved Generating Safety With Concentration One of the most efficient electric generators is hydrogen-cooled. Prior to generator maintenance the H2 gas in the generator must be purged with CO2 then purged with air to avoid an explosion. The Micro Motion Gas Specific Gravity Meter (SGM) is used to constantly monitor the H2 purity in air, CO2 purity in H2, and air purity in CO2. The SGM accurately indicates when the generator is free of H2 or CO2 and safe to work on. To operate more efficiently, the SGM provides an additional 1% accuracy of H2 purity compared to the previous system allowing for approximately $90,000 annual operational cost savings. Purity of hydrogen gas is critical to the generator efficiency and operational safety. The generator needs to operate with above 95% H2 purity in air (below which is potentially explosive). Prior to generator maintenance the H2 gas in the generator must be purged with CO2 then purged with air to avoid an explosion. In addition to employee safety, the SGM provides an additional 1-2% accuracy compared to the previous system. A 1% loss in H2 purity will result in 250kW loss. For a plant with 8,000 operating hours a year, the SGM allows for approximately $90,000 annual operational cost savings. The SGM allows the generator to operate efficiently and safely by constantly monitoring the H2 purity in air from a location very close to the generator. The SGM also monitors CO2 purity in H2, and air purity in CO2. When the user is transitioning between gases in the generator, the SGM gives an accurate indication of when the generator is free of H2 or CO2 and safe to work on. Safety Efficiency, Optimization, Operations Power & Utilities Engineer, Plant or General Manager, Operator Workshop Keith Blendowski GE Energy Hans Loewenheath Micro Motion Inc - - David Taplin Micro Motion Inc - Safety Monitoring, SIS / SIL - - - -
2. Measure & Analyze Approved India's largest Lube Producer uses Wireless Tank Farm Management to improve Efficiency and Safety Hindustan Petroleum Corporation Limited (HPCL), India's largest Lube manufacturer owns a Lube Refinery and 6 Lube Plants across India. They had concerns over utilizing the limited storage capacity to the full potential. Also, the Pollution Control Board imposed Environmental safety regulations for overspill. Wireless, SIL2 certified, Tank gauging systems combined with Vibrating Fork Level switches improved the capacity utilization of the tanks to 95%, while complying with the Safety Regulations. Usable capacity increased by 5000KL equivalent to 5.5%, thereby increasing the revenue by 15M US$ per year. High Accuracy Radar Level Gauges increased the utilization to 95% of total capacity. Wireless Solution reduced the Overall Project Cost by over 20%. The Instrumentation ensured compliance to Indian Pollution Control Board, OISD and AP12350 standards. The Pollution Control Board allowed to resume the use of Pipelines for Oil Transfer, which had been banned due to a recent overspill. SIS systems ensured compliance to Local Environmental Committee guidelines and OISD standards. Usable capacity increased by 5000KL and revenues increased by 117K US$ per day. Overall capacity of the plants increased by 5.5% or 14.25 TMT. 123 SIL2 Certified, Wireless Raptor Systems have been commissioned. The System consists of 5900S Radars for level measurement, 565 Multi point temperature sensors with 2240S Multi input Temperature transmitters, 3051S Pressure Transmitters for online density measurement and SIL2 Fork Level Switches for Hi-Hi Alarms. Efficiency Efficiency, Wireless, Safety Oil & Gas Midstream (Pipelines, Terminals) Operator, Plant or General Manager Workshop Rahul Narayan Hindustan Petroleum Corporation Limited Sumant Juvekar Emerson Automation Solutions - - - - - Efficiency - - - -
2. Measure & Analyze Approved Micro Motion Saving the World by Getting Rid of Nukes. Density Measurement Without a Gamma Source "Most plants running Flue Gas Desulfurization (FGD) systems use nuclear densitometers to measure lime slurry density/concentration. Nuclear densitometers are typically a single point calibration and may have to be calibrated frequently to adjust for process changes. Requirements for nuclear devices can be rigorous. These range from state requirements to federal, Nuclear Regulatory Commission (NRC), documentation and testing to specific training and long-term disposal plans.
This workshop will investigate alternatives to nuclear densitometers including vibrating element densitometers. In addition to highlighting the safety benefits, this paper will illustrate the operational benefits. Finally, this session will evaluate the capital cost and on-going operational costs of this approach." Nuclear densitometers are typically a single point calibration but the process is constantly changing. What may be accurate one day, isn't the next. Stringent NRC & State requirements drive the cost of ownership for nucleonic devices to astronomical numbers. Also, record keeping, ongoing financial constraints & constant training add to the requirements of utilizing a nuclear densitometer. No mandated inspections, ongoing training and endless record keeping associated with nuclear densitometers. Easy, direct, simple, low costs installation – reducing instrumentation costs by approximately 90% per meter. Eliminates operators going to the device to recalibrate equipment to match the process ?uid, reducing trips into the plant to a minimum, increasing the safety of employees. Micro Motion? Fork Density Meters (FDM) measure concentration of a wide range of process fluids without a gamma source. The FDM is an inline device for density and concentration monitoring plus it enhances the interface detection, concentration control and blending operations of process ?uids. Customers chose the FDM for not only lower operating costs but for improved accuracy and operations. Instrumentation - Flow Efficiency, Modernization, Instrumentation - Flow All / Cross-Industry, Power & Utilities Consultant, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Plant or General Manager, Operator, Engineer Workshop Brent Pankonien Emerson Mark Head Emerson - - - - - Instrumentation - - - -
2. Measure & Analyze Approved Huadong Pharmaceuticals improved Process Control through a Plant Modernization Program Huadong Pharmaceuticals, since its inception in 1993, has been growing significantly. In 2015, they were notably ranked as No.4 among the top 100 pharmaceutical companies in China. For one of their projects called the Bailing, Emerson was entrusted to supply the total solution that included the System, Valves, Instrumentation from Rosemount, Engineering and Validation Services. To increase the degree of automation and ease of commissioning, Emerson’s Wireless technologies provided a new dimension that helped to accelerate the project cycle, with reduced time and costs. The Key Pain Point resided in the Plant Cabling Infrastructure around the fermentation tanks. The existing layout, with running cables and trays all around the tanks, posed an Environmental Safety risk for the technicians at the plant. Additionally, there was an increased tendency of Process Contamination caused by the running cables and threatened to halt down the Process Operations anytime. They improved the Safety at the tanks by minimizing risk of Overfills and optimized operations through Remote Monitoring, while keeping technicians off the tank roofs. Eliminating Cables reduced the risk of contamination. Increased Automation was recognized as a long-term, sustainable solution and simplified verification of Wireless instrumentation by third parties accelerated the Project Cycle. Huadong Pharmaceuticals replaced 96 traditional Capacitance level meters with Emerson’s 3308 Wireless Guided Wave Radar to monitor the levels in their fermentation tanks. The Digital Communication and the Ease of Configuration helped them to gain reliable, accurate measurements with no cables and trays. Wireless Modernization, Safety, Process Control Pharmaceutical & Life Sciences Consultant, Plant or General Manager Workshop Shuijin Yuan Huadong Pharmaceuticals David Ji Emerson Automation Solutions - - Charles Wan Emerson Automation Solutions - Instrumentation - - - -
2. Measure & Analyze Approved Rethinking Diagnostic Functions in Pressure Transmitters MOL Petchem conducted a study utilizing Emerson pressure instrumentation to determine if the technology could help improve operations by examining the relationship between installed equipment and the technology supplied by Emerson to monitor for impulse line plugging. The historical solution was to monitor for impulse line using periodic reactive maintenance when an alert was received by the maintenance department. In the analysis, we examined the long-term correlation between various measurement values provided, along with plugged line detection. The end goal was to determine whether there was a way to combine all of this data to help proactively plan maintenance or cleaning and also give a warning to the operator of inefficient chemical dosing. The plant initially had no way to monitor and proactively detect issues with technology equipment, such as plugged impulse lines, that could lead to contamination of the process. "The result was that we were able to improve input and reduce downtime by implementing this solution.
-Prevent unplanned shutdown duration 2 weeks, estimated cost : min. 5 million USD)
-Early planning of the cleaning shutdown
-Optimization of the chemical dosing
-Saving Turbo machinery energy (steam consumption)1000USD/day
-Prevent unexpected major machine failure) – 1 million USD" We performed an analysis of the historical measurements (i.e. pressure, flow, and temperature) compared to the diagnostic data available in Emerson pressure transmitters to determine ways to proactively detect process and equipement issues. The analysis of the data received and implementation of the diagnostics allowed us to monitor for contamination inside of our equipment. Diagnostics AMS, Troubleshooting, Diagnostics Petrochemicals Engineer Workshop István Bognár MOL Petrolkemia (MPK) Erik Mathiason Emerson - - Norbert Nagy Emerson - Efficiency - - - -
2. Measure & Analyze Approved APM Software virtually eliminates mass errors, improves prod spec., in high viscosity chem app. Dow Corning, a global leader in silicon-based technology and innovation, had an extremely high viscosity production line that created process difficulties for engineers over the years due to air entrainment in the product. Operational efficiency and profitability had been reduced due to frequent, unplanned shut-downs and inventory control errors. Most process challenges were the result of air bubbles passing through a flow meter, causing their system to interpret an erratic flow condition and interrupted the process. Dow Corning implemented the innovative Advanced Phase Measurement software, and was able to remediate the flow rate going to the controls. Their improvement in process up-time, product quality and extended batch runs is also a noticeable improvement to their profitability. Intermittent and sizeable gas bubbles moving through an extremely viscous fluid (>50,000Cp) were causing large discrepancies in the mass flow rate readings from a Coriolis meter. Not only did the flow fluctuations sometimes cause shut-downs, but the flow rate inaccuracies ultimately created downstream blending quality complications as well as inventory control problems. Improved quality control allowed Dow Corning to run longer without shut-downs and could produce larger batches because of the confidence in the measurement. In addition to the increased process efficiency, Dow Corning reduced scrap and waste produced by the shut-down events at an estimated savings of $20,000/ yr. The return on investment (ROI) is calculated to be 3-4 months. Dow Corning upgraded to new transmitter technology with Advanced Phase Measurement (APM) software. The software first uses an output from the meter to detect multiphase conditions in the meter and then uses information from a more stable time period in the process to adjust flow outputs for estimated gas content. The remediated measurement improves the overall flow accuracy of the process. Operations Instrumentation - Flow, Troubleshooting, Optimization Chemicals (Industrial, Specialty) Engineer Workshop Mike Hoon Dow Corning Corp Joe Lawson Emerson Automaiton Solution - - - - - Diagnostics - - - -
2. Measure & Analyze Approved THE X-WELL X-FACTOR: HOW APC REDUCED SAFETY RISK, CAPEX AND OPEX Anadarko Petroleum Mainline Facility in Catarina, Texas needed to measure temperature at multiple points along their gas line. Liquid drop due to temperature variance was identified as the cause for $800K in unexpected maintenance costs to clean solidified carbon pellets in six sulphur treaters. The facility was designed without these temperature measurement points and lacked adequate I/O for expansion. Wireless technology and X-well temperature transmitters provided a quick, cost efficient installation with no disruption of operations. The elimination of traditional hot tap installation and wiring costs resulted in CapEx savings of $45,000 and 230 labor hours. Temperature monitoring will prevent future OpEx costs associated with the solid formation build-up in the sulphur treaters. A lack of temperature measurement in the original facility design did not allow for monitoring incoming gas line temperature. The inability to monitor facility line temperatures resulted in liquid drop within the sulphur treaters. This caused the carbon charcoal pellets inside the sulphur treater to harden into a solid formation resulting in excessive maintenance costs and reduced production. Traditional hot tap and wired installation costs were eliminated. Safety risks associated with hot tap installation were eliminated. Disruption of facility operations was eliminated. Wired installation costs were estimated at $60K compared to wireless at $15K resulting in $45K savings. The $800K in maintenance cost will be eliminated with facility temperature monitoring. Rosemount Wireless X-Well temperature transmitters and 1410 Gateway provided temperature monitoring on the incoming gas line as well as upstream and downstream of the sulphur treaters. This allows adjustments upstream to prevent liquid drop within the facility and subsequent maintenance costs. Wireless Instrumentation - Temperature, Safety Oil & Gas Midstream (Pipelines, Terminals) Engineer Workshop TODD HOOVER ANADARKO PETROLEUM CORPORATION TERRY FOLSOM EMERSON - - DAVID PENNY EMERSON - Instrumentation - - - -
2. Measure & Analyze Approved Micro Motion Coriolis Meters Improve Combustion Control in Natural Gas Condensate Plant Fired heaters are used in MarkWest Energy's condensate plant in the fractionation process of natural gas liquids (NGL's). The fuel supply for those heaters comes from off-gas from various processes within the plant. The process control challenge is to maintain stable operation of the burners in the fired heater when the composition and therefore the BTU content changes suddenly. MarkWest installed a Coriolis Meter and a Specific Gravity Meter on the fuel gas to the burner to better control the BTU's feeding the burner. They were able to achieve much tighter control of their combustion, reduced heater upsets and the associated flaring events, saving an estimated $200,000/yr. This paper will discuss the process challenges, project implementation and the results achieved. The problem was unstable fired heater operations due to composition changes in the fuel feeding the burners. The benefits were tighter control of the combustion, fewer furnace trips and the associated flaring events. The savings were estimated to be $200,000/yr. The solution was to install a Micro Motion Coriolis meter to measure and control the mass flow rate of the fuel gas and an SGM to measure the specific gravity of the gas feeding the burners. Process Control Economic Justification, Instrumentation - Flow, Efficiency Oil & Gas Midstream (Pipelines, Terminals), Refining Engineer Workshop Julie Valentine Emerson Rick Kline MarkWest Energy - - Michael Sylvester Emerson Automation Solutions - Instrumentation - - - -
2. Measure & Analyze Approved Increase 0,42% availability of Stream Cracker with diagnostic of instruments,wireless technology&AMS "MOL Petrochemical (MPC), a Hungarian Petrochemical company (formerly TVK) introduced a plant wide campaign after the successfully implemented pilot in order to increase the reliability, availability and the up-time of it’s Olefin 2 plant.
MPK has identified the following bottlenecks in its Stream Cracker 2 facility where the availability are critical and needs to be improved:
- uncertainty of the main technology stream line
- availability of the cooling water system
- reduce pump failure by using diagnostics
- operator activity Beside the increased reliability the Customer targeted less maintenance cost and increased operation efficiency, too." -Technology uncertainty lead cavitation at pumps.MPC did unplanned maintenance at 8 pumps last year. -Due to none appropriate cooling water treatment MPC had to shut down the plant 2 times and replaced the heat exchangers last year. -Operators are overloaded with inefficient activities.They should monitor visually the supply system of the stem of pumps.They experienced 12 breakdown last year. -Due to early detection of cavitation MPC can avoid unnecessary maintenance at pumps(save 20-70k$/unit). -MPC uses ClO2 application,monitors the status of water treatment and adjust the dosing of chemicals online.Beside the shutdown (1M$/event) MPC saves the cost of heat exchanger(~70k$). -Operator can avoid unnecessary activities/rounds, increase the availability of stem and save 15k$/breakdown. -MPC implemented Pump health monitoring system for 17pumps.MPK installed 3051S+THUM to get early cavitation warning and wireless temperature units to detect overheats at the bearings. -MPK implement wireless corrosion monitoring system to follow online the status of the heat exchangers. -MPC replaced the manometers by wireless pressure gauges to monitor the pressure of supply system of the stem. Diagnostics Maintenance, Wireless, Reliability Petrochemicals Plant or General Manager Workshop Tibor Poór MOL Petrolkemia (MPK) István Bognár MOL Petrolkemia (MPK) - - Norbert Nagy Emerson - Diagnostics - - - -
2. Measure & Analyze Approved STRUGGLING WITH INACCURATE FLOW RATIO CALCULATIONS? LEARN HOW TO GET SAVINGS BY USING CORIOLIS 5700 "Lyondellbasell is a global leader in manufacturing of Chemicals and Polymers materials for a wide range of industrial applications. In their Pasadena facility they have a reactor measuring EO Flow Ratio using four differential pressure transmitters sharing one orifice plate; they are SIL 3 rated included in a SIS with 2oo3 voting system.
High or Low ratio will trip Rx Feed Valves and Block Valves.
Consequences of inaccurate Reactor Flow Ratio are as follows
? Runaway Reaction
? High Pressure
? Level 3 environmental Release of EO to atmosphere.
The impulse lines of the orifice plates were plugged with EO polymer on average of 6 times a year, averaging more than 300 deviations alarms per month.
Every product changes the dP transmitters range needs to be changed." "1. Level 3 environmental Release of EO to atmosphere avoided.
2. Potential exposure to EO to I/E technicians and field Operators avoided.
3. Preventive Maintenance cost reduction ($85K per year before MMI meters installation).
4. Frequency in calibration intervals changed from six months to three years.
5. Re-Range of the differential pressure transmitters every product change avoided." "1. Level 3 environmental release of EO to atmosphere avoided
2. No risk exposure to EO to I/E technicians and field Operators
3. Calibration interval is now 36 months as per SIL calculations. This means savings of $85K per year
4. Reduce Deviation alarms - No deviations have been shown since MMI Coriolis meters installation.
5. No Range changes needed using the MMI Coriolis meters" "A solution implementing 2 Micro Motion (MMI) 5700 Coriolis meters with CMFS150M was considered to address the problem.
Two MMI 5700 Coriolis electronics installed with CMFS150M mass flow meters with two output channels each, three channels connected to SIS with 2oo3 voting system and one channel connected to DCS for control" Instrumentation - Flow Instrumentation - Flow, SIS / SIL, Reliability Chemicals (Industrial, Specialty) Engineer Workshop SERGIO VICENCIO LYONDELLBASELL Woody Rogers Emerson - - - - - Reliability Monitoring - - - -
2. Measure & Analyze Approved Kuwait Oil Company optimizes safety standards with Emerson’s Wireless Emergency Door Solution Safety is never compromised in Kuwait Oil Company; it is a commitment that KOC adhere to and forces throughout its operations. KOC Gas team, specifically booster station team met with Emerson in order to increase the Safety measures at their facility and understand how automation can play a major role in achieving the highest safety standards. Accordingly, KOC/Emerson proposed & came up with a quick, easy to install solution around Emergency doors which not only enhance safety standards but also reduces cost from current working practices KOC Team has issues in monitoring status of Emergency Doors (total No. 10.There are no monitoring solution to understand which Emergency Door is used, which would prevent them from assessing any safety related issue.Those doors are being used when there is no emergency and they would not know about it until they visit the area. Thus, KOC team has explore the solution with Emerson With Emerson Wireless solution, KOC needs not to spend extra amount on Physical efforts for cable laying & in future any addition of Physical parameter or I/O e.g.Pressure/ Temp./Flow/level will be monitored quickly in DCS by utilizing existing Installed Wireless Network. KOC has now real time continuous monitoring for their doors which is a major safety improvement.Thus meeting KOC objective Emerson supported KOC team by supplying 1No. 1420 Gateway, 10 No. of 702 TopWorks GO switch to monitor the Emergency Doors along with 3 No. 702 Repeaters for contingency/Better line of sight with good network strength and KOC team has integrate the Gateway Data to the existing DCS system. Wireless Economic Justification, Security, Safety Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Engineer Workshop Jatin Ponda Kuwait Oil Company Eman Wagdy Emerson Automation Solutions - - - - - Instrumentation - - - -
2. Measure & Analyze Approved Tank Gauging System Migration uses Redundancy to Improve Reliability and Reduce Operational Costs Koch Pipeline's tank gauging system migration and expansion in Clearbrook, MN was executed efficiently and enhanced the terminal's tank automation system in several ways. The project included upgrading tank gauging system hardware and software for 9 crude tanks and addition of 4 new crude tanks. The upgrade leveraged the existing bus network and the Foundation Fieldbus device network to reduce installation costs and meet aggressive project commissioning deadlines. The new tank gauging system improved accuracy of tank measurements, reliability and safety of the system, achieved API 2350 category 3 status, and reduced overall operations costs. In addition, the WiHart communication infrastructure created a network for easy integration of future measurements across the terminal. The existing TRL/2 system was in service for XX years and had reached retired phase of its product life cycle. Although the system worked reliably for many years its accuracy was degrading and instrument failures were difficult to resolve due to parts shortages. The new system was able to eliminate drift and improve reliability and thus reducing maintenance costs and improve safety. The solution provides greater reliability to best serve its refining customers as well as reduces operational costs. Savings in ops are achieved in reduced frequency of hand gauging and man hours to repair obsolete parts and mechanical floats. Greater accuracy has helped with inventory control and improvement of safe fill levels. System redundancy improves safety and addresses API regulations. Each tank included 5900S with 2-in-1 design communicating to 2 separate tank hubs. The redundancy of this design eliminates failure-prone float switches and enables them to meet API2350 category 3. FFB multi-spot TTs and PTs also integrate into the hub for greater accuracy and gravity measurements. The tank hub utilized Wireless Thums for redundant communication transmission. QBR avail by pres. Instrumentation - Level Codes & Standards, Wireless, Installation Best Practices Oil & Gas Midstream (Pipelines, Terminals) Engineer Workshop Travis Falk Koch Pipeline Company Scott Baruch Emerson - - - - - Instrumentation - - - -
2. Measure & Analyze Approved Rosemount GWR Level Design for High Pressure Separator This session is to discuss the level design approach that was taken on an existing high pressure separator in a refinery for a new safety function to protect a downstream equipment from a gas blow through scenario that could cause a catastrophic failure of low pressure equipment. The new safety function was a SIL 2 with an RRF of 250. This requires the SIS level design to be very reliable to provide the required RRF and a low spurious trip rate. The unit had a history of unreliable level measurements due to challenging process conditions and technology misapplication and was less than five years old. Site preference was to use external chambers for GWR’s for maintenance convenience rather than consider alternative level designs for best reliability and performance. The first challenge was to consider what measurement technology could operate at 2200 psig. At this high pressure only GWR’s and floats were possible solutions. Another challenge was to minimize the amount of new process connections. With a vessel wall of over four inches, welding new nozzles for the new level devices becomes a technical welding challenge especially during a short outage. All three GWR’s performed flawlessly right from startup and measured within 0.5% of each other. Typically with external chambers readings are 3-5% apart. By designing direct vessel connections, SIS trip point could be made 10% lower compared to external chamber design making it more operations friendly. No regular probe maintenance is expected. Operations quickly trusted these new levels. The final solution was to use three Rosemount 5302 GWR’s with a segmented rigid high pressure probe in a stilling well design for separators as shown in Rosemount best practices manual. GWR’s would be installed directly in the vessel, minimizing nozzle connections, for best performance and reliability and avoiding external chamber issues forcing regular maintenance. Instrumentation - Level Design, SIS / SIL, Installation Best Practices Refining Engineer, Operator Workshop Robert Ancrum Consulting Engineer Len Laskowski Emerson - - Christopher Trino Emerson - Instrumentation - - - -
2. Measure & Analyze Approved Installation Synopsis: ERS and Thermal Range Expander for Vacuum Bottoms Level This discussion focuses on the challenges of level measurement in the vacuum tower bottoms level measurement application. Inherent characteristics include high process temperature, vacuum service, build-up/plugging, and wide ambient temperature of Minnesota climate. Typically this application is approached with nuclear level technology but it has proven unreliable due to background X-ray events. To accommodate the vacuum bottom process demands and deliver a more reliable measurement a triple redundant ERS and Thermal Range Expander system was installed. The workshop discusses challenges faced during commissioning and what was done to address those challenges, and how the system is performing today. The Emerson solution provided better pump asset reliability and overfill protection. This application is widely recognized as one of the most challenging in an oil refinery as it is defined by its high temperature (645F) and nozzle plugging due to its inherent viscosity in cold ambient climates. The DP level solution addresses these. Installed nuclear technology was not reliable/accurate due to background X-ray events disabling nuclear transmitters. The redundant level indication allowed Flint Hills Resources to better determine actual liquid level. The benefits of measurement reliability provided protection from vacuum tower pump cavitation. The solution also provided better protection from liquid overfill scenarios including capital equipment exposure and environmental, health, and safety risk. QBR data will be acquired and incld in wrkshp. Flint Hills Resources installed (3) Electronic Remote Seals with Thermal Range Expander seal systems on the Vacuum tower for measurement reliability. The vacuum levels of the column enabled use of ERS and elimination of reference leg remote seals. Thermal Range Expander allowed for direct mount solution to minimize heat tracing to nozzle. A gas purge was installed to further limit plugging. Instrumentation - Level Engineering, Instrumentation - Pressure, Installation Best Practices Refining Engineer Workshop John Zimmerman Flint Hills Resources Scott Baruch Emerson - - - - - Instrumentation - - - -
2. Measure & Analyze Approved ONGC set to recover $3M Annually by reducing gas custody transfer uncertainty ONGC Gas plant at Uran, India supplies over 353 MMSCFD gas to various consumers. They had custody transfer systems based on orifice metering with uncertainty of 0.9%. ONGC wanted improvement in the system. Emerson proposed, designed & implemented Daniel Ultrasonic gas flow custody transfer systems to reduce measurement uncertainty to 0.3%. Emerson India manufactured the skid locally to reduce the project cost & schedule. The new system pays for itself in an year and will help ONGC to recover $3M annually from their custody transfers. Paper discusses project details & savings calculation. ONGC Gas Processing plant at Uran, India was supplying nearly 353 MMSCFD gas to various consumers based on orifice metering with uncertainty of 0.9%. ONGC was seeking alternatives to lower down the uncertainty of their metering system and increase the reliability of flow measurement. They were also looking at increasing their revenue by more accurate custody transfer metering. By implementing Daniel Custody transfer solution with ultrasonic flow technology ONGC is set to realize extra revenue of nearly $3Million per annum because of reduced uncertainty of the new systems. The new systems require lesser maintenance. This will help ONGC to recover project cost within a year. Emerson modified ONGC custody transfer by using Daniel Ultrasonic gas flow meters with a low measurement uncertainty of 0.3%. The skids were fabricated and integrated locally and to ensure reliability and better control. Modular design reduced engineering efforts and improved fabrication schedule. Emerson India was awarded this $2.5million job on a single source basis. Instrumentation - Flow Design, Optimization, Economic Justification Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Consultant Workshop Bhupendra Shringi ONGC Uran Shardula Nogaja Emerson Automation Solutions - - Sanjay Patil Emerson Automation Solutions - Instrumentation - - - -
2. Measure & Analyze Approved Pump up the volume: how pervasive corrosion monitoring can help increase production Like many refineries in today's market, Citgo-Lemont is being pressed to hit increasing throughput numbers while minimizing downtime in production. The site refines many different high-TAN count crude slates, meaning the material they are processing is inherently harmful to their refining infrastructure. Market pressure to produce more gasoline and diesel is forcing the site to push limitations on their production units. One area of specific concern is in their diesel production stream. The high TAN crude source pushes production numbers down in order to protect against corrosion issues such as napthenic acid attack. By deploying a pervasive corrosion monitoring solution, process technologists have the confidence to increase throughput by understanding real-time corrosion values. Issues inherent with processing high-TAN crude slates at high temperatures and velocities can cause headaches for process engineers and hinder production targets. By monitoring the effects these high-TAN slates have on the production system, refiners can properly monitor their infrastructure's integrity, as well as ensure their preventative measures (upstream dosing) are dialed in properly. Depending on the crude slate used, the site dials back production values by 5,000 barrels per day in their diesel system in order to ensure asset integrity and unit reliability. By deploying the PermaSense system, the site plans to increase production to average throughput values and capture additional production numbers. The quarterly impact is estimated at $500,000 in increased production. PermaSense's non-intrusive, wireless corrosion system allows for fast, comprehensive deployment in areas of specific concern. PermaSense provides real-time data which monitors for uniform and spot corrosion issues, which are detrimental to achieving production targets. Over time, proper analysis of the data collected can change process behavior and allow for more run-time between outages. Wireless Operations, Wireless, Reliability Refining Engineer, Plant or General Manager, Other, Operator Workshop Pedro Lopes Citgo Lemont Christiane Lederer PermaSense - - Christopher Trino Emerson - Instrumentation - - - -
2. Measure & Analyze Approved Ten Most Difficult Flow Applications in a Pulp & Paper Mill There are many challenging flow measurements in a Pulp and Paper mill, from noisy stock flows, expensive additives, aggressive chemicals, abrasive materials, and high process temperatures, to varying steam quality and fuels. Selecting and installing the right technology and configuration is critical for effective flow and density measurement in any typical paper mill. Black liquor is one of the most aggressive applications in the mill as the combination of high temperature and harsh chemicals can drive permeation in magnetic meter liners. New, engineered liner solutions address the premature failure rate of traditional mag meters. Utilizing unique flow technologies to dose expensive additives and coatings for paper are critical to optimize ratio control. Each of the ten targeted flow solutions provide significant economic impact. For example, by tracking percent solids through evaporators, concentrators, and into the firing line, the efficiency of the recovery process was optimized. Calculations show that increasing solids levels by 2% for a recovery boiler firing 300 GPM of black liquor yielded $160,000 in annual savings. Magnetic flowmeters are the primary flow technology in the mill and effectively address difficult black liquor flows around the Digester and critical Basis Weight measurement on pulp stock flows, other technologies including vortex meters, DP and Coriolis are also frequently used to measure steam flow (Vortex and DP,) fuel flows (Coriolis,) and high value chemicals and coatings (Coriolis) Instrumentation - Flow Diagnostics, Optimization, Engineering Pulp & Paper Engineer Workshop - - Larry Hammett International Paper - - Vince Miller Emerson Automation Solutions - Instrumentation - - - -
2. Measure & Analyze Approved Outdoor Piping Leak Detection - Tough Terrain Challenges & Wireless Solutions Are you designing a system for outdoor piping leak detection? Is it in a challenging and tough terrain? If so, this workshop is for you! This workshop will discuss the topographical challenges of Red Chris mine’s tailings pipeline leak detection project and how they were addressed through careful planning and radio audits, utilization of WirelessHART technology and installation best practices. The project was successfully commissioned with 23 pressure and rupture disk transmitters along 4 tailings pipeline choke stations located in a challenging mountainous and forested terrain in northern Canada. The terrain was extremely challenging as the pipeline snaked down a sloped mountainous terrain that was densely forested in northern Canada. In addition, the tailings pipeline did not have any I/O or power infrastructure along its 5km length except for a high voltage 25 kVa transmission line. By eliminating the infrastructure around traditional wired I/O, the project was able to realize over 75% cost savings by eliminating costly power transformers, field I/O cabinets and fiber optic cabling and trenching. Installation was simple and low cost and provided successful and robust communications due to the well planned communications design. A preliminary radio site audit was conducted using WirelessHART devices to determine the ideal GPS coordinates and locations to install the wireless transmitters along the pipeline. WirelessHART was chosen as it did not require any external power or wired I/O infrastructure which was not available in the area. Wireless Engineering, Wireless, Installation Best Practices All / Cross-Industry Engineer, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Project Manager / Lead, Plant or General Manager Workshop Thomas Gross Red Chris Mines TBD TBD TBD - - - - - Communication Protocols - - - -
2. Measure & Analyze Approved Are you on the level? How Rosemount technology provided reliable level measurement at BP Whiting Light ends distillation presents a wide variety of application concerns for traditional level technologies. The T-201D primary gas oil (PGO) stripper at BP Whiting was notoriously one of the most difficult level measurements made on site. A nasty combination of low material reflection (dK), high temperature/pressure, reliance on external measurement chamber and wide range of product density all contributed to the difficulty. A low level alarm designed to protect unit infrastructure from catastrophic failure and potential fire relied on this measurement. Prior to leveraging Rosemount's Probe End Projection technology, the measurement was a top 5 bad actor on site. PEP mode provided an immediately reliable level measurement, and resulted in throughput increase in the crude unit. Primary gas oil has a variety of application concerns (high temperature/pressure, turbulent surface, low material reflective properties and varying product density) which guided wave radar traditionally struggles measure reliably. Probe End Projection leverages an internal algorithm to directly infer level as a result of probe length and time of flight reflection. The PGO level went from a site-wide top 5 bad actor measurement to something that has not alarmed in over 12 months. The resulting reliability allowed the crude unit PGO stripper to provide increased throughput, decreased downtime and improved the speed of response for operators. BP Whiting gained improved operation for the entire PGO stream, which contributed to achieving unit rates. "Rosemount's probe end projection uses the probe end echo as reference, in case the surface echo is lost, to calculate
the surface echo position. BP Whiting used PEP to address PGO level's surface turbulence and low dielectric (dK) reflection concerns, which resulted in the 5300 GWR measurement to track accurately regardless of inherent application difficulties." Instrumentation - Level Instrumentation - Level, Reliability, Maintenance All / Cross-Industry Consultant, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Sales / Marketing, Operator, Engineer Workshop Hardy Adjunta BP Whiting Daniel Lucey Emerson Rosemount - - Christopher Trino Emerson - Instrumentation - - - -
2. Measure & Analyze Approved Electronic Remote Sensor-Increasing Reliability and Reducing Maintenance in a Chemical Plant Dakota Gasification Company owns and operates Great Plains Synfuels Plant. This is a unique facility that specializes in the manufacturing of natural gas and is the only commercial scale coal gasification plant in the United States. DGC utilizes DP level for many of their applications. Over the years their legacy capillary systems were starting to become a reliability and maintenance issue. With ERS, DGC was able to reduce callouts,0 to any ERS that was installed in the last year, reduce inventory, increase reliability and throughput, and ease of install was a big benefit. With all of these factors taken into consideration the customer has realized about 20K in savings over the last year of eight systems installed on tar oil, seal oil tanks, and chilled methanol. With the legacy capillary systems installed reliability and maintenance were a problem. Leaking capillaries needed to be re-pumped up and calibrated, cold weather caused slow reaction time, unreliable, two techs two install, and stock items for each system. With ERS this eliminated all of that. Callouts have went to zero on installed ERS over a years time and they have reduced stock by half. Once a number ERS were installed and running for a period of time DGC realized the cost of ownership was very low. Callouts on the installed ERS over the last year have been zero. Operators rely on the value given to them and able are able run the process efficiently. Stock has been reduced by half. Due to lack of maintenance, increased reliability, reduced stock DGC has realized a savings of 20K The solution for DGC was to install ERS on the repeat problem areas in the facility. We started with a few non-critical areas to make everyone comfortable with the technology and the measurement. Once ERS proved itself DGC installed ten systems on tar oil, seal oil tanks, and one on chilled methanol with a probability of ten more. The reliability and lack of maintenance has sold DGC on using ERS. Instrumentation - Level HART, Reliability, Maintenance Chemicals (Industrial, Specialty) Consultant, Technician / Analyst / Specialist, Plant or General Manager, Operator, Engineer Workshop Trevor Harris Rosemount Inc Nick Ahlschlager Dakota Gasification Company - - - - - Instrumentation - - - -
2. Measure & Analyze Approved Coriolis Direct Well Head Measurement of Wet Gas- Part II Last year we demonstrated proof of concept that this producer was able to directly measure wet gas from a well head using only a Micro Motion Coriolis meter, a pressure transmitter, and ROC 809 flow computer. The data showed the meter is able to measure the gas to within 3% of a separator. Part II data will show results of upper end loading and that this is an economic solution for future sites. Part I results showed the lower end of liquid loading spectrum and this new group of data will show the higher end loading and how it compares. The other problem which is overcome here is the automatic determination of meter factors that are based on sensor diagnostics. Best practices for success will also be reviewed. Not having heated separators and tanks at each wellhead, this operator can complete future well pads with this metering system & connect it to gathering pipelines that transport gas & liquid to a central processing station. Savings at each pad is ~$250k in capital and $50k in maintenance. Operational efficiencies of central vs well-pad processing for an entire field could be $1M or more per year. Total dry gas is measured with a Micro Motion ELITE sensor used with the new 5700 Advanced Field-Mount Transmitter, an Emerson ROC 809 gas flow computer, and a pressure transmitter. The Coriolis meter measures mass flow, density, and diagnostic parameters. These are sent via Modbus to the ROC 809 to calculate the dry gas density from AGA 9, via the pressure transmitter, and Coriolis temperature. Instrumentation - Flow Economic Justification, Optimization, Operations Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Project Manager / Lead Workshop Todd Williams Talisman/Repsol Robin Dutton Micro Motion - - Ted Reppi Micro Motion - Instrumentation - - - -
2. Measure & Analyze Approved Recovering Partially Calcined Clay from Scrubber Water KaMin Performance Minerals mines and processes kaolin clay at three plants in Georgia. A slurry waste stream from the calcination process at one of the plants contained unmeasured amounts of kaolin clay. A system was designed to detect, recover and reuse the clay, utilizing outputs from Coriolis meters integrated into a process control system. The recovered clay will reduce waste accumulation in KaMin’s impound by as much as 8000 tons annually and result in substantial product savings. Additionally, 45 million gallons of clarified waste water can now be reused at the plant, contributing toward our goal of a 30% water use reduction by 2020. A scrubber was used to clean exhaust from the calciner before it was released to the atmosphere. Good control of the scrubber resulted in consistent environmental compliance, but created a waste stream containing kaolin clay that was then directed to a waste impound with unknown environmental impact. The quality of the clay was unknown and low concentration categorized it waste material. Reuse of the scrubber clay results in a 27% reduction in mined clay usage for the product. Flocculent usage is reduced by 10#/ton. Waste disposed in the impound is reduced by 8000 tons annually and water usage at the plant is reduced by 7%. Manual samples were collected to determine the properties of the clay and its potential for reuse. From there, a dewatering process and economical reuse plan were developed. The outputs from three Micro Motion Coriolis meters were integrated into our process control system. These measurements are instrumental in controlling the dewatering and reuse process. Instrumentation - Flow Engineering, Sustainability, Process Control Metals, Mining, Cement & Glass Engineer Workshop Jeanine Maxwell KaMin Performance Minerals - - - - - - - Instrumentation - - - -
2. Measure & Analyze Approved How Wireless Improved Flare System Management to Comply with the EPA Refining Sector Rule At Marathon Petroleum’s refinery, faulty relief valves (PRVs) were leaking too much product to flare stacks for burning, but operators could not easily identify which of 500 PRVs were releasing product. It could take weeks or even months to pinpoint a problem. Marathon installed wireless acoustic sensors on 40 critical PRVs, enabling them to quickly identify failed valves. Marathon had unexpected process benefits as well. By reducing product loss and the unexpected benefit of improving process unit efficiency, the monitoring system paid for itself in five months. Faulty PRVs released too much isobutene and propane to flare stacks, costing the refinery millions a year in lost product. Manual rounds took too long to identify problems, were expensive, and exposed workers to hazards. PRVs needed to be remotely monitored so operators could immediately identify releases and offending PRVs. But, installing standard wired transmitters was prohibitively expensive. Marathon now identifies & corrects PRV problems quickly. Releases are detected & reported within 10 seconds, diagnosed & pinpointed within an hour. Using 4 second update rates, wireless trend data helps to “line out” process units and run them closer to limits, increasing throughput without compromising safety. Payback was achieved in 5 months with total annual savings estimated at $2 million. In one month, acoustic wireless transmitters were installed on 40 PRVs to monitor releases. Transmitters use acoustics to detect lifts, leaks, releases and blockage. Each transmitter sends a Wireless HART signal to a nearby gateway, and the gateway transmits a signal to the refinery’s DeltaV process control system. DeltaV’s AMS asset management system analyzes the signals and diagnoses problems. Wireless Economic Justification, Safety, Efficiency Petrochemicals, Refining Director, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Project Manager / Lead, Plant or General Manager, Operator, Engineer Workshop Don Cramer Marathon Petroleum Marcio Donnangelo Emerson Automation Solutions - - Tom Garry Emerson Automation Solutions - Safety Monitoring, SIS / SIL - - - -
2. Measure & Analyze Approved Temperature monitoring in Natural Gas Storage Tanks - done wirelessly Sawtooth NGL Caverns, a natural gas storage facility located in Delta Utah needed to monitor the temperature in their natural gas storage tanks in order to accurately calculate the volume of gas in the storage tanks. They also needed to easily get this information into their control system. The tanks are located in a large controlled yard, NGL wanted to minimize cost, and maximize safety during the installation. They did not want to use heavy equipment for trenching and pulling wires and they wanted to install the temperature sensors as fast and easy as possible. This workshop will show the cost analysis for wireless vs wired installation, required time for installation and integration into the control system, long term results and lessons learned. Adding instrumentation and wiring to a Natural Gas Storage Facility is expensive and poses severe safety hazards to construction personnel. To do so quickly and at minimal cost without disrupting the facility or putting people at risk is difficult. A wireless installation minimizes the installation time and causes no disruption to the facility. It also allows for a completely safe installation. Using the wireless solution reduced the cost of this project by $25,000 and reduced deployment time by several weeks. The storage facility now has a reliable method for monitoring temperature in the storage tanks and measuring an accurate volume in the tanks. The installation was done in days with no disruption to the facility and no safety hazards exposure to personnel. Rosemount wireless 648 temperature transmitters installed on the natural gas storage tanks eliminated any need for running additional conduit and wire. This minimized the amount of workers, as well as their time in the storage yard. This also reduced cost for the installation. It changed a potentially difficult, expensive, and dangerous installation into a fast and low cost solution. Instrumentation - Temperature Installation Best Practices, Wireless, Safety Oil & Gas Midstream (Pipelines, Terminals) Engineer Workshop Josh Morris Sawtooth NGL Caverns Tony Searle Emerson Automation Solutions - - - - - Instrumentation - - - -
2. Measure & Analyze Approved Wireless Condensate Detection System Improves Steam Delivery Performance on 1.5 Mile Pipeline "This Workshop will present the CAPEX Savings achieved by Air Liquide during the installation of wireless Rosemount Instruments selected to provide early detection of condensate formation in a pipeline containing superheated steam that runs 1.5 miles on a public right of way along a busy highway.
The presentation will conclude with discussion of the OPEX benefits detection system has provided during its' 2 years of service." "Challenges resolved included:
1. Installation of instruments along a 1.5 mile pipeline that ran under and adjacent to a busy road.
2. Determination of the proper locations for sensor installation to successfully detect condensate formation.
3. Successful meshing of transmitter wireless communications.
4. The integration of detection data into host control system to make required process changes." All sensors were quickly and easily installed, significant savings in time and material (wire and conduit) were realized. Sensors have successfully detected condensate formation and process changes made that prevented catastrophic water hammer development. Air Liquide selected Rosemount Wireless Pressure and Temperature sensors for installation at the base of many pipeline expansion joints, the locations of lowest pipeline pressure. All sensors were wirelessly meshed with the next closest sensor set, their data fed into an Emerson ROC 809 with IEC62591 Gateway Card and distributed to the Power Plant DeltaV for any required process control action. Installation Best Practices Instrumentation - Pressure, Wireless, Reliability Chemicals (Industrial, Specialty) Engineer Workshop Michael Day Air Liquide Brian Cleary Emerson - - Carlos Matos Emerson - Reliability Monitoring - - - -
2. Measure & Analyze Approved BASF Tackles Difficult Issue with Critical Electrical Asset Using IntelliSaw System "BASF Manufacturing Plant implements proactive solution to solve humidity issues in Transformers, Bus Ducts, medium voltage Switchgear and MCC lineups. The inherent design of arc rated equipment limits air flow in and out of the gear. This can lead to excess humidity buildup within the gear. This buildup has the potential to cause electrical faults, and can cause significant unscheduled outages.
This paper addresses how BASF implemented IntelliSAW technology that continuously monitors one of their critical electrical assets. BASF installed Temperature, Partial Discharge and Humidity sensors in the assets, with data transferred to the DCS. BASF was able to increase reliability, lower maintenance costs, and avoid catastrophic failures due to unforeseen indicators." The problem is the design of the arc rated equipment not allow sufficient air flow and therefore permits excess humidity to buildup. Excess humidity buildup elevates the potential for an arcing fault between conductors to occur. This situation can result in the site stopping production to implement repairs and cause the company to miss deadlines to customers and lost revenue. By monitoring the assets in real time, 24/7, BASF is able to determine if there is excess humidity buildup, temperatures beyond specification, arcing between conductors or a failure of heaters not working properly. This gives operations the same in-depth knowledge of their electrical equipment as they receive from their process via the process control systems. BASF turned to Emerson to proactively monitor the electrical equipment. The project engineer installed Temperature, Humidity and Partial Discharge sensors in two Transformers, associated Bus Ducts, Switchgear and MCC Lineups. BASF is able implement this solution without increasing personnel safety risks or prioritizing limited resources for this task. Wireless Diagnostics, Reliability, Predictive Technology Chemicals (Industrial, Specialty) Engineer, Technician / Analyst / Specialist, Plant or General Manager, Operator Workshop Joel Logue BASF Chris Short Emerson Automation Solutions - Rosemount - - - - - Reliability Monitoring - - - -
2. Measure & Analyze Approved Use Rosemount 8700 Mag Transmitter on NON-Emerson flow tubes to reduce spares and improve capability International Paper's Cellulose Fiber Mill located in Columbus MS, has been systematically upgrading its Honeywell control system which utilizes DE digital protocol and Honeywell instrumentation to Emerson DeltaV. Although newly constructed and converted areas of the Mill are able to integrate new SMART instrumentation devices into the DeltaV DCS, the facility still faced the challenge of upgrading the remainder of its installed Honeywell instrumentation to the new industry HART standard. Purchasing Azbil transmitters that have digital protocol switching capabilities would allow IP to prep areas before system cut-over then simply switch the protocol on the devices during the system cut-over during a scheduled outage. IP's cost saving technique to keep the installed Azbil mag tubes, but purchase Azbil transmitters that feature DE/HART protocol switching capabilities revealed the new Azbil transmitters had a HART addressing issue in addition to an analog output scaling issue. This meant that IP was unable to access the transmitters remotely via AMS and would have to directly configure each device with a 475 HHC Savings of $7k- $25k per installation realized. The 8700 transmitter is capable of additional diagnostics of the Azbil flowtube such as High Process Noise Detection, Ground/Wiring fault detection and even Smart Meter Verification!! All accessible remotely via AMS. Furthermore, this allows IP to reduce storeroom costs as the Rosemount 8700 series can now serve as a spare for both manufacturers. With the Universal capabilities of the Rosemount 8700 series mag transmitter, Emerson and IP were able to install 8712's on the Azbil flowtubes and deliver a dependable and repeatable process flow rate while continuing to save IP the cost of purchasing new flowtubes and associated installation costs. This solution allows IP to interrogate and monitor the asset via AMS Instrumentation - Flow Diagnostics, Optimization, Maintenance All / Cross-Industry Consultant, Engineer Workshop Drek Williams International Paper Mark Antonetti Emerson - - - - - Instrumentation - - - -
2. Measure & Analyze Approved Energy Harvesting Enables Real-Time Monitoring of Fans at BP Refinery The BP Cherry Point refinery in Washington needed to continuously measure and display the speed of turbine-driven fans in locations with no available power wiring. Running new wiring would have been too expensive and disruptive to existing operations, so the BP team turned to Emerson for a wireless solution. All Emerson wireless instruments have power modules, but require battery replacements. BP wanted to avoid this maintenance task, particularly in this situation where replacement would have been more frequent than usual due to the need to continuously power the wireless transmitter and an LCD display. Multiple locations in the plant have similar requirements, making it critical to identify a wireless solution that could be replicated throughout the refinery. Data had to be captured, transmitted and displayed in an area with poor physical access. Four turbine-driven fans are located on the top deck of a heater. The fans fail without warning, and the only way to ascertain status is by manually reading total airflow from another downstream fan. Personnel must routinely climb to the top of the heater to read the speed of this fan. The energy harvester solution powers the speed sensor and wireless transmitter with nearly continuous data capture and LCD operation for preventative maintenance. Project costs were limited to instrumentation (est. $5K), for a 90% savings on installation over a wired solution (est. $50K). The simplified installation used in-house labor, was performed by a single craft, and all without scaffolding. The plant chose Rosemount 705 wireless transmitters and AI-Tek magnetic speed sensors with LCD's, both powered by Power Puck energy harvesters. The harvesters use the temperature differential from a nearby warm furnace surface to produce power. The alternative was to install a magnetic pickup on the turbine to indicate RPM back to the control system; this would have cost around $50,000 USD. Wireless Reliability, Wireless All / Cross-Industry Engineer, Technician / Analyst / Specialist, Project Manager / Lead, Plant or General Manager, Operator Workshop Bob Stiles BP Cherry Point Refinery Janet Dobbs Perpetua Power - - Stephen Reeves Emerson Automation Solutions - Instrumentation - - - -
2. Measure & Analyze Approved Adopting X-well Technology for Remote Well Surveillance Set to Save Shell Millions in Brunei "Brunei Shell Petroleum (BSP) supplies 350,000 BOEPD to Asia Pacific region. It operates an extensive and complex infrastructure of over 1000 wells. Well surveillance is of utmost importance to them. In 2016, in a technical exchange with Shell PACO in Bengaluru, Emerson introduced Rosemount X-well technology for non intrusive process temperature measurement. Discussions led to a pilot of X-well for well surveillance in BSP.
X-wells are installed on oil well flow lines to solve multiple problems. Both pipe surface and process temperatures are accessed to indicate waxing, well performance and water break through. Data retrieved is used in wax models and well surveillance dashboards. This saves BSP huge OPEX and improves HSSE.
Session will give application & implementation details." "X-well were installed on oil & gas well flow lines to solve three problems:
1) Provide indication of waxing of oil in the flow lines
2) Provide well status whether flowing, not flowing or shut down
3) Indicate water breakthrough as the temperature rises
Since the technology was wireless and non intrusive from process side too, so cable lying problems did not arise and implementation was easy." "Ready availability of data in the control room safe location has helped to reduce the operator rounds and improved OPEX and HSSE. This saving can amount to millions as we consider avoiding well work overs and avoid pipeline breakdowns due to wax formation.
During wireless implementation phase, the non intrusiveness of the solution resulted in quick easy installation." Shell started a pilot with putting X-well on the Flow lines of the oil wells. X-well has been installed on two types of well: Ones that are remote well with pneumatic or hydraulic control without much instrumentation and another type are instrumented oil wells that were missing flow line temperature data. Both, the pipe surface and process temperature data is accessed. Wireless Instrumentation - Temperature, Reliability, Optimization Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Engineer Workshop Ubaid Ullah Shell PACO Shardula Nogaja Emerson Automation Solutions - - - - - Instrumentation - - - -
2. Measure & Analyze Approved The Customer Rules: Designing next generation Process Radar by working close together with customers Radar is the fastest growing level technology for a reason: In this workshop we will show how to develop radar’s that are flexible enough to fit most application conditions but yet easy to install and to use. We will here listen to Instrument Technicians at a major paper mill in Europe how they worked together with Emerson to develop the next generation Process Radar – and making it possible to increase plant efficiency, improve the safety and decrease the maintenance costs. The first radar for level gauging was a highly complicated device with limited abilities and a rather non-existing user interface, creating a roamer that radar is complicated. Since then engineers have continuously improved both performance and usability. Today's radars are easy to use and very universal for most applications – very much thanks to customer interactions during the design process. By making radar's simple to understand, install and maintain by using smart design algorithms, the user can focus on revenue rather than on maintenance and inaccurate level readings. The radar design criteria's aiming to always provide the safest, most reliable and cost-efficient level solution. We will have a closer look at the increasing level of complexity at customer sites, such as new regulations, increased automation levels and a generation shift among the instrumentation technicians. We will also understand how new generations of radar’s are developed together with customers and how both application criteria's and demands on ease-of-use comes into play when designing a radar. Instrumentation - Level Design, Installation Best Practices, Engineering All / Cross-Industry Consultant, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Project Manager / Lead, Plant or General Manager, Operator, Engineer Workshop Per-Anders Fasth S?dra Cell Andreas Berndtsson S?dra Cell - - Ingemar Serneby Emerson Process Management - Instrumentation - - - -
2. Measure & Analyze Approved PeakVue - Outside the Box - Its not just for Roller Bearings and Gears In this session we will review case histories and examples of non-traditional PeakVue applications. The cases will include sleeve bearings, broken agitator blades, sliding surfaces and more. We will review the unique requirements of these assets and how we effectively applied PeakVue to the overall monitoring and reliability strategy. When traditional monitoring techniques have proven less effective than desired, applying PeakVue to these applications has resulted in providing additional insight into the potential root causes of failures. We will even provide a case that shows how the PeakVue data responded to and help to identify a broken agitator blade broken agitator blade. In the case of the broken agitator blade the site was able to realize a cost benefit analysis of more than $325,000. The other applications have resulted in significant contributions to root cause analysis investigations for critical assets in many different industries. By changing the mindset that PeakVue can only monitor shock events and understanding the failure processes that result in dynamic frictional loading and stress wave generation we were able to employ PeakVue and its unique data integration to identify faults that had previously not been captured. Predictive Technology Machinery Health Management, Reliability, Predictive Technology Petrochemicals Technician / Analyst / Specialist Workshop Reuben Wunder Emerson Process Management Gary Gardner Tucson Electric Power - - - - - Reliability Monitoring - - - -
2. Measure & Analyze Approved Wireless non-intrusive integrity monitoring system enables refinery to achieve better profitability HMEL Bhatinda refinery is one of the largest refineries in India which has the capability to process 300K bpd. This is a world class facility which is looking maximize refinery margins by processing a large proportion of opportunity crudes which are cheaper to procure. The new project was to process high acid crude in the existing facility. An effective online corrosion monitoring system that is easy to install and maintain is critical to ensure the integrity of the refinery infrastructure while processing high acid crudes. This workshop will show on how Emerson’s non-intrusive corrosion monitoring system over the traditional corrosion monitoring systems and how it helped HMEL to achieve the refinery margins. Traditional inspection does not provide a frequent enough picture of asset integrity to afford early detection. Corrosion probes involves replacement cost and high safety concerns on the replacement procedures. The intrusive probe creates a disturbance in the flow of the fluid that can potentially induce corrosion. Wiring the probes back to the control room can be complex in an existing plant. Real time thickness monitoring provides the ability to process high throughput of cheap high acid crude without compromising the integrity of the plant. Opting for this tighter monitoring system along with chemical inhibition results in a payback that is measured in the order of 2 months for 100 sensors. Easy to install and maintain. Eliminates the need for replacing probes which can be unsafe. Emerson’s non-intrusive integrity monitoring system is readily installed online and measures the wall thickness of the fixed equipment and pipeline using ultrasonic sensors. Data is transmitted wirelessly (WirelessHART) to ensure there is no cabling to be installed. The software suite provides sophisticated data analysis & visualisation that helps better decision making for the production team. Reliability Operations, Predictive Technology, Optimization Chemicals (Industrial, Specialty), Refining, Power & Utilities, Petrochemicals, Oil & Gas Upstream (On-shore, Off-shore, Sub-sea), Oil & Gas Midstream (Pipelines, Terminals) Engineer, Plant or General Manager, Other Workshop Sanjay Thakker HMEL India Srivastava Anupam Emerson Automation Solution - - Jake Davies Emerson Automation Solutions - Reliability Monitoring - - - -
2. Measure & Analyze Approved ASCO Pneumatic Panel CHARMS the hearts of our project team. Cargill Inc. is a Bio Refining Company with multiple facilities. The Fort Dodge facility is in its fourth year of operation. This facility looks forward to the adoption of technologies that enable them to be more efficient, more reliable and to increase production rates. The 580 Charms manifold is one of those product that can make a difference. Traditional implementation of solenoid operated valves has always limited the time frame of project implementation. Solenoid location, wiring, tubing and integration to the control system were a challenge. This implementation resulted in a project that was completed ahead of schedule and on budget with ease. The benefits allowed us to complete a project that may have otherwise been delayed until an outage. The ease allowed us to complete the project with fewer people and significantly reduced our engineering time. The implementation and integration to DeltaV of the 580 CHARMS ASCO Pneumatics Panel which was connected to 28-30 valves. Engineering DeltaV, Engineering, Design Chemicals (Industrial, Specialty) Engineer Workshop Jamie Vickery Cargill Inc Marshal Dreessen Cargill Inc - - John Witte R. S. Stover Company - Communication Protocols - - - -
2. Measure & Analyze Approved Address Tough Measurements to Improve Boiler and Combustion Process Performance Even though boilers are crucial to plant/mill operation, their performance is often not ideal. Poor combustion causes higher fuel costs and increased emissions. Lack of reliability and response hurts site production throughput and quality. A root cause of poor boiler operation is often inadequate process measurement, and this is often due to the fact that many combustion process parameters are difficult to measure reliably and repeatably. This session will provide guidance on how to overcome tough boiler measurement challenges including where to place devices, preferred technology choices, and installation methods. For ideal operation, boiler process parameters must be measured repeatably. But, this is often difficult due to mechanical arrangements and fast changes in the process that result from load swings and fuel variations. Air, fuel, drum level, oxygen, and emissions measurements are critical to combustion control, but can be difficult to accomplish repeatably over the load range. Correctly selecting and installing measurement devices for key boiler process parameters provides the foundation for achieving robust, optimal control that simultaneously delivers higher reliability, improved response, lower fuel costs, and reduced emissions. Case histories will be presented of sites that have lowered fuel costs 10-15% and reduced need for manual operator intervention by 80%. Properly designed and located annubar flow devices deliver better air flow measurement. Fuel flow measurement technology can be selected based on the application and its constraints. Guided wave radar provides stable and reliable drum level measurement. Correctly selecting and placing oxygen sensors supports optimal combustion control. Specific gravity meters can detect fuel Btu variations. Engineering Instrumentation - Analytical, Instrumentation - Level, Instrumentation - Flow All / Cross-Industry Consultant, Vice President, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Project Manager / Lead, Plant or General Manager, Engineer, Director Workshop Bob Sabin Emerson Automation Solutions Joel Lemke Emerson - - Scott Pettigrew Emerson Automation Solutions - Instrumentation - - - -
2. Measure & Analyze Approved Modernization of the electronic ignition system using Emerson Process Management wireless technology "PEMEX APATG – Activo de Producción Aceite Terciario del Golfo"" is part of the Subdirección de Campos no Convencionales.
Safety at the facilities is a matter of great importance for the APATG, one of the most relevant works in 2017 will be the rehabilitation of the 100 mmfcd gas burner (currently damaged) at the Tajin II compression station. In order to perform the rehabilitation works of the gas burner a 20mmpcd alternating burner with a traditional ignition system had to be installed in place to maintain operations running, integrate the new burner variables to the existing DeltaV system to monitor and operate.
? Integrity of the facilities by having a reliable electronic ignition system.
? Continuous monitoring of the burner defogging system.
? Measurement of the fuel gas used." The installation of the 20mmpcd alternating burner in order to rehabilitate the main 100 mmpcd burner required close to 1 km of electrical wiring enclosed in conductors as per project to integrate it to the DeltaV system. There was also risk of facilities robbed and vandalized (cable robbery ) representing risk of signal loss due to frequent cable robbery in the areas. "? Integration of the electronic ignition system variables to the Delta V system of CAB Tajín wirelesly.
? Reduced costs when using the wireless technology for transmission of the variables of the electronic ignition system of the burner of 20 mmfcd of gas.
? Remote start-up and shut-down of liquid transfer pumps.
Personal and facility safety." The solution was re-engineered with wireless technology. By optimizing infrastructure and expanding the existing wireless network all measurement points of the 20mmpcd alternating burner were integrated using native wireless devices and adaptors to the existing gateway and DeltaV, allowing all main measurement points of the burner to be monitored, Wireless proved to be reliable and efficient. Wireless DeltaV, Wireless, Instrumentation - Flow Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Supervisor / Manager / Dept. Head Workshop Eduardo Mena PEMEX Jorge Garay Emerson - - - - - Instrumentation - - - -
2. Measure & Analyze Approved Zinc Nacional S.A. Improves Operations and Personnel Safety with Rosemount Wireless Pressure Gauge Zinc Nacional S.A. is a major producer of Zinc Compounds in the American Continent. Founded in 1952, our company is dedicated to the production of zinc oxide and zinc sulfate, as well as recycled Paperboard. Over the years, Zinc Nacional has established itself as one of the world leaders in the production of zinc compounds. Zinc Nacional S.A. is now required to record measurement data of their supply tanks on a daily basis. Operators are walking through all areas of the facility to manually collect this data from existing mechanical manometers. This task is highly time consuming and time spent by maintenance personnel in this capacity is costly and prevents them from completing preventative maintenance activities. "Rosemount WPG offered the optimum solution for the challenges faced by Zinc Nacional, manual rounds, time and automated measurement recording and with the addition of wireless communication the information is reliable and in real time.
ROI is around 1.5 years for the whole project
Economical benefits:
Operations Personnel time saving representing
43 KUSD savings in manual rounds to the site." Zinc Nacional S.A uses mostly manometer technology for their measurement needs. This solution will upgrade existing manometers to the WPG on each tank and measurement point, install flow transmitters and wireless level transmitters as needed around the plant. Adding wireless gateways and integrating them to the existing PLCs made wireless a perfect fit with a minimum investment. Wireless Instrumentation - Pressure, Wireless, Modernization Metals, Mining, Cement & Glass Supervisor / Manager / Dept. Head Workshop Dan Ibis Zinc Nacional Jorge Garay Emerson - - Eduardo Godinez Emerson - Instrumentation - - - -
2. Measure & Analyze Approved ERS – Providing a New View into Fermentation – What a Gas! "With the use of ERS on a series of existing fermenters, MillerCoors Milwaukee was able to improve CO2 collection through vessel headspace monitoring and increase fermenter throughput by monitoring the changing fluid density masquerading as changing tank level.
All told, these process insights will provide a tremendous savings to the brewery in terms of capital avoidance, additional throughput, CO2 savings and labor savings. In rough numbers, this would total $1 million on an annual basis resulting in a three month ROI for the project.
This was a true win in terms of improving the sustainability of the brewery as well as helping reduce a production bottleneck." "The ERS installation was to address two items
? Protect rupture discs from overpressure
? Prevent unnecessary loss of CO2 upon disc failure
Three unexpected benefits were discovered post-installation
? “Seeing” into the fermenter and detect fermentation activity to accurately trigger CO2 collection
? Realizing that dropping tank level is due to changing liquid density associated with fermentation" "Have a clear “view” into the tank headspace pressure allowing for
? Accurate determination of when to turn on foam control -Throughput
? Immediate annunciation of a burst rupture disc -Sustainability
? Gain improved insight into process-driven CO2 collection triggers -Sustainability
Determine when fermentation is complete through the stagnation of bottom tank level (specific gravity) -Throughput" The project used an ERS Level Transmitter System to provide a true measure of fermenter level and to monitor the fermenter head space pressure. Each ERS was installed to existing fermenters and the HART signal was brought into a tri-loop with the corresponding 4-20mA signals sent out to analog I/O in the field for integration into the brewery DCS. Instrumentation - Pressure Instrumentation - Level, Sustainability, Optimization Engineering (OEM's, E&C's, Integrators), Pharmaceutical & Life Sciences, Food, Beverage & Consumer Goods Consultant, Sales / Marketing, Project Manager / Lead, Plant or General Manager, Engineer, Director Workshop Andrew Klosinski MillerCoors Larry Wavrunek Rosemount Measurement - - - - - Instrumentation - - - -
2. Measure & Analyze Approved Vibration monitoring and control in conveyor belts ensure perfect operation in Peru "Minera Las Bambas is an open-pit copper mining complex located equipa, Peru.
The Minera Las Bambas operation includes a 140,000 metric tons concentrator plant. The ore is transported along the operation with conveyors belts. These belts are in the production critical path and any issue will impact supply chain and production. This is the story of a successful development that allowed maximizing the conveyors reliability and operation conditions." At Minera Las Bambas conveyor belts are in charge of transporting the ore to the several crushing areas and then to the plant for process and copper extraction. Due to the criticality of the task, the belt has to ensure work continuity 24 hours a day, 365 days a year, without no failure or unexpected shutdowns. Additionally, the mine needed to reduce manual round to improve operators safety. The solution installed in Long Belt Conveyors guarantees a more reliable performance and optimizes product quality. The acoustinc monitoring system allows pre-checking the conveyor belt to detect equipment failure in an early stage, avoid process interruptions and increase process reliability. Minera Las Bambas avoided losses in production for over $500k a day for process interruption. Emerson proposed the implementation of acoustic technology to monitor the conveyor belts structure, monitoring in real time bearing temperature and acoustic signal to detect abnormal conditions. The system, coupled with regular safety conditions compliment and the control systems present in the conveyors, ensures very high reliability and control on the equipment. Wireless Modernization, Reliability, Optimization Metals, Mining, Cement & Glass Engineer, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Operator Workshop Ramiro Diaz MINERA LAS BAMBAS Abraham Lopez Emerson - - - - - Diagnostics - - - -
2. Measure & Analyze Approved Relative Accuracy Test Audit (RATA) Using Hybrid QCL/TDL Spectrometer for Emissions Monitoring BP Cherry Point has tested a Rosemount CT5400 Hybrid QCL/TDL Analyzer to measure analytes O2, CO2 and NOx. Traditionally, BP and many other sites have used CEMS configured from multiple analyzers, each measuring specific analytes: NOx measured with Chemiluminescent analyzers, O2 with Paramagnetic, and CO2 with Non-Dispersive Infrared (NDIR) analyzers. BP and Rosemount Analytical worked together to install, run and perform a RATA with the CT5400 alongside the legacy analyzers. US EPA regulations in 40 CFR Part 60 along with local regulatory agencies require routine measurement of specific pollutants plus the testing of analyzer systems, such as the Relative Accuracy Test Audit (RATA), and maintaining analyzer availability rates above 95%. Violations can lead to substantial fines. The Rosemount CT5400 was quickly installed and started. It performed as well or better than existing analyzers and passed a third party Relative Accuracy Test Audit as required by the EPA. Rosemount CT5000 series analyzers use up to six Quantum Cascade Laser and/or Tunable Diode Lasers in one analyzer to measure all CEMS analytes in one system. QCL and TDL based analyzers are extremely stable, do not drift and have no moving parts to maintain. The cost savings due to reduced maintenance and avoided fines can be substantial. Instrumentation - Analytical Compliance, Reliability, Modernization Chemicals (Industrial, Specialty), Refining, Pulp & Paper, Power & Utilities, Petrochemicals, Oil & Gas Upstream (On-shore, Off-shore, Sub-sea), Oil & Gas Midstream (Pipelines, Terminals), Metals, Mining, Cement & Glass, Food, Beverage & Consumer Goods, Engineering (OEM's, E&C's, Integrators) Consultant, Vice President, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Project Manager / Lead, Plant or General Manager, Operator, Engineer, Director Workshop Ryan Holgate BP Refining Dave McMillen Emerson Automation Solutions - - - - - Analysis Methods - - - -
2. Measure & Analyze Approved Brewing Insights – Craft brewery gains unprecedented insight into its award-winning beer production "Badger Hill Brewing is a quality-focused craft brewery passionate about producing attention-getting and award-winning beer. Most of its brewing processes are controlled manually by its experienced brewers. Badger Hill is expanding and we are always looking for ways to improve the quality of our beer and make our lives easier.
This workshop shares how adding key automation equipment enabled 1) big improvements in consistency and quality; 2) simplified processes, saving time and significant cost; and 3) prototyping self-documentation procedures." We were able to approach two of the key problems that challenge craft brewers: ascertaining the actual volume of liquid in a sealed, opaque tank and measuring the flow and totalized volume for the entire range of our product constituents, from thick yeast slurry to bittered wort to clarified beer. Traditional methods are either non-sanitary, expensive to install or inaccurate. This unprecedented information gives us accurate and repeatable tank volume determination coupled with accurate input and output accounting of trub, yeast slurry and beer. This improves yield and yeast quality and reduces uncertainty in the volume of taxable beer, which positively affect customer satisfaction and profitability. A Rosemount Wireless Pressure Transmitter and Hygienic Magnetic Flowmeter with Wireless Adapter were deployed in the brewery. They provide instantaneous access to the measurements on local displays and wirelessly via the Emerson Gateway. The ModBus protocol allows continuous logging and plotting of the information to see trends and comparisons and enable future automation. Process Control Engineering, Instrumentation - Pressure, Instrumentation - Flow Food, Beverage & Consumer Goods Plant or General Manager Workshop Michael Koppelman Badger Hill Brewing - - - - - - - Instrumentation - - - -
2. Measure & Analyze Approved BP Refinery Uses Wireless, Non-Intrusive Instrument to Accurately Measure Temperature Emerson’s non-intrusive X-well temperature measurement technology was deployed with great success at the BP Cherry Point Refinery on a diesel stripper tower feed line. The installation was on an 8” standard schedule carbon steel line, with a traditional thermowell installation immediately upstream of the X-well. The resulting X-well temperature measurement closely tracked the existing thermowell measurement, yielding high confidence level in deploying more X-wells in similar situations. The advantages of using X-well are no required process penetrations because the instrument clamps on to the outside of a pipe. Unlike other clamp on solutions, X-well delivers very high accuracy due to proprietary imbedded calculation algorithms. X-well uses standard thermocouple and RTD sensors. While temperature measurement is a well understood technology, there are very few options available for non-intrusive measurements. Typical thermowell installations require scaffolding, welding and mechanical installation. Brownfield costs for a single thermowell can run up to $20k. Using a non-intrusive technology that can be installed online by a single craft cuts cost substantially. X-well technology can be quickly installed, and can be applied without welding, cutting or shutdown. This allows refineries and other process plants to install needed temperature monitoring points now, instead of waiting years for the next planned shutdown. The combination of wireless and non-intrusive technology makes this an exceptionally high-value rapid deployment option. The refinery installed a wireless X-well temperature transmitter on a diesel stripper tower feed line. The installation required minimal pipe surface preparation and basic tools. Engineering resources for thermowell design calculations were not required, resulting in further savings. The temperature reading from the X-well is much more accurate than other clamp on temperature instruments. Wireless Diagnostics, Reliability, Economic Justification All / Cross-Industry Director, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Plant or General Manager, Operator, Engineer Workshop Bob Stiles BP Cherry Point Refinery Marcio Donnangelo Emerson Automation Solutions - - Stephen Reeves Emerson Automation Solutions - Reliability Monitoring - - - -
2. Measure & Analyze Approved Inventory Management of Bulk Solids (Frac Sand) Halliburton has drilling sites throughout west Texas which require frac sand on a regular basis. They have large storage silos to store their frac sand and were losing about $600,000 worth of sand per year due to differences in their volume measurements and what they were paying for. This also impacted their operations as they had less sand on hand then expected. Halliburton wanted to have better control of operations and improve logistics of delivery of frac sand to their drilling sites. They were able to achieve more accurate volumetric measurement of bulk solids (frac sand) and will be saving $360,000 per year in costs for frac sand, in addition to improving control of their operations. Halliburton has many large silos they use to store frac sand which is a very dusty product making it difficult to measure during the filling process. It also tends to bridge and rat hole. They were using guided wave radar, but measurements were not reliable during filling and they were only getting single point measurements which did not provide the desired accuracy for volume measurements. Halliburton is able to measure frac sand by volume as it is loaded into large silos for storage. The accurate volume measurement allows Halliburton to have better control of operations and improve logistics of delivery of frac sand to oil drilling sites through out west TX. They will be able to save $360,000 of spending on frac sand per year. Halliburton installed 5708 3D Solids Scanner Systems on frac sand silos at four of their frac sand distribution sites in west TX. These systems cut through the dust during the filling process and provide an accurate volumetric measurement that takes into account bridging and rat holes. It has allowed them to increase the accuracy by 60%. Instrumentation - Level Operations Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Operator, Supervisor / Manager / Dept. Head Workshop David Penny Emerson Kyle Hall Emerson - - Brandon McDaniel Halliburton - Instrumentation - - - -
2. Measure & Analyze Approved Keep it Cool: Measuring Temperature on the lid of an 80 Megawatt Arc Furnace Measuring the cooling water temperature is critical to operating a furnace designed to melt shredded scrap steel. Three 24 inch diameter electric rods are lowered as 80 Megawatts of DC current liquifies everything in the furnace. Avalanches of soon to be recycled particles splash molten steel and shoot hot gases at extreme temperatures all around the process. This harsh environment is difficult to control, and frequent rebuilding of the instruments on the furnace lid is required due to heat failure of many components. Designing a system that can monitor the health of the process and live for any length of time is a challenge. The process of rebuilding the furnace regularly is a major operational cost. Temperature sensors previously failed due to sensor wires being knocked loose by falling debris or burned from irregular hot gas or liquid eruptions. Losing cooling water monitoring of the furnace means the furnace must be shutdown. We designed a more reliable temperature measurement system which allowed for the furnace to be more easily monitored, removed and rebuilt. This system decreased operating costs while increasing critical measurement reliability. Costs associated with rewiring temperature measurements due to heat failed wiring were greatly reduced, and the duration of time between rebuilds can not be extended. By using wireless Temperature Transmitters, we were able to remote mount the sensor with high temperature cable and put the transmitter in a better location for longer life. Instrumentation - Temperature Economic Justification, Reliability, Operations Metals, Mining, Cement & Glass Consultant, Vice President, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Sales / Marketing, Project Manager / Lead, President / Principal, Plant or General Manager, Other, Operator, Engineer, Director Workshop Sam Matson CMC Steel Jared Edwards Emerson Automation Solutions - - Eric Farmer CMC Steel - Instrumentation - - - -
2. Measure & Analyze Approved Finally! Now you can KNOW that your GWR measurement is valid! With the release of API 18.2 and BLM 43 CFR 3174, an onshore Oil & Gas producer was looking to optimize the way they sold and accounted for their oil. The new regulations allow for Automated Tank Gauging instead of manual hand gauging. However, per the updated regulations you must be able to verify that your equipment is working properly and accurately. Emerson introduced a new service utilizing a GWR Verification Box, also called a Vericase for short. The Vericase will verify that the GWR electronics are interpreting the signals appropriately and more importantly, accurately. By utilizing this service, the production company was able to minimize the number of ticket discrepancies as well as increase the safety of their operations. Traditional verification methods for GWR can only verify one half of the system. Manual hand gauging will verify the level in the tank, and then one would have to program the electronics to match the result. This only verifies one specific level in the tank, and one would have to assume that the electronics were interpreting the signal properly throughout the entire measurement range. By moving to an ATG system with Verification Services they will have better accuracy AND repeatability with their data. The company could realize ~$50K - $150K savings vs going with a LACT system by being able to design the facilities smarter. Finally, ATG will keep their facilities safer by nearly eliminating the need to climb tanks. Utilizing the Emerson Verification Services, the production company was able to verifiy that the electronics of several older GWR's on 3 different locations were still operating within the manufacturer's specifications. This allowed the company to show the BLM that their ATG is in compliance with the new regulations. Services Codes & Standards, Safety, Compliance Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Director, Supervisor / Manager / Dept. Head, Plant or General Manager, Engineer Workshop Richard Swimm O&G Consultant Anders Willberg Emerson - - - - - Instrumentation - - - -
2. Measure & Analyze Approved Fast and Easy Calibration Verification of Non-Contacting Radars Level measurements in the chemical industry are critical. Periodically, it is important to confirm accurate performance and know that the measurements are reliable and any potential problems detected. Safety and minimizing effects on operations are extremely important. Given the modular design of the Rosemount 5400, a verification station for non-contacting radars was built to easily and safely remove and test the 5400 transmitter without violating the integrity of the vessel or disconnecting any wiring. A solution was provided to solve the requirement for annual calibration verification and documentation of non-contacting radars. This information is required for both safety and operations departments. It is also required for customers who audit Grace's process control and calibration procedures. The radar calibration verification documentation is required for safety and production. This information can be collected quickly and safely with the verification station. It is important that safety and production maintain records of the 5400 performance verification. In addition, Grace's customers may audit their processes and this documentation supports the audit. The 5400 is designed so that the electronics can be separated from the flanged antenna and the integrity of the vessel is maintained. Mounting the 5400 electronics on the verification station with a target at a known distance allows for a fast and safe means of verifying the 5400's calibration, and checking to ensure that there are no issues with the 5400 non-contacting radar. Instrumentation - Level Compliance, Reliability, Maintenance Chemicals (Industrial, Specialty) Supervisor / Manager / Dept. Head Workshop Doug Isaac Grace Tim Lekie Emerson - - - - - Instrumentation - - - -
2. Measure & Analyze Approved Unilever Increases Production Efficiency and Improves Dosing Control with Wireless Pressure Gauges Unilever Food Solutions Costa Rica produces salsitas, beans and Lizano sauce. The plant has replaced its mechanical gauges with Wireless Pressure Gauges to locally indicate and wirelessly track both hopper and pump outlet pressures. These processes have tight tolerances, so measuring these pressures is critical as any variation could cause a safety or quality issue. Using WPG's Unilever can remotely monitor pressures allowing for the detection of possible process issues and increased production output. Operators are now able to focus on proactive improvement activities and their surroundings Mechanical gauges used to indicate hopper and pump outlet pressures provided inaccurate data causing improper pressure on the dosing machine. This negatively impacted production output. Manually data collection is time consuming for operators and decreased time for proactive maintenance, so pumps were running to failure. Lack of real-time data prevented possibility of improvement opportunities. Readings shifted from once an hour once a minute. It provides richer data and freeing operators to focus on other tasks. Data reliability has improved, as it goes from the gauges to the database. Preventive maintenance can be implemented to avoid pumps run to failure. Higher production is possible by increasing pressure in the hoppers since strict track is possible. nilever installed 31 Rosemount Wireless Pressure Gauges with a tri-clamp for hygienic fittings on each of the hoppers and each of the pumps moving material from the hoppers to the dosing machines. Because WPG is wireless, each gauge now communicates with a centralized data acquisition unit, where pressure readings are recorded and safety limits have been established. Instrumentation - Pressure Maintenance, Optimization, Modernization Food, Beverage & Consumer Goods Engineer, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head Workshop Mauricio Salazar UNILEVER Jorge Espinoza Emerson - - Ariel Vega Elvatron - Instrumentation - - - -
2. Measure & Analyze Approved Building API 18.2: How Accurate Radar Level and the new VeriCase makes Selling Oil Safer All crude oil producers hand gauge to sell oil, its just a matter of whether hand gauging is the primary method, or if its a fall back. Add high H2S Eagle Ford crude into the mix, and safety becomes a serious issue. Even though operators like ConocoPhillips rely on Coriolis measurement for liquid custody measurement, they were interested in developing a safe and reliable back up plan that prevented H2S exposure when hand gauging was necessary as well. If this back-up plan could be more safe and improve time during LACT outages; then all the better! Prevent H2S exposure from crude tanks in the Eagle Ford Shale, and other oil assets across the US. Be an industry leader by pushing for both new standards and new technology for safer and more efficient measurement methods. Save time over manually gauging oil tanks when API 18.1 and 3.1B could both be considered in the same cost-effective solution. Thousands of man hours have already been saved over open hatch manual measurement. This greatly reduces both temporary hydrocarbon releases, and exposure to high H2S by Field Techs. When a LACT unit goes down, or a new remote well that has to sell by manual gauging starts producing, ConocoPhillips now has an approved method to sell based on safe, fast, and approved automation methods. Helping API write 18.2 in a way that allowed for the use of existing level technologies, specifically Guided Wave Radar, to be proven in a way that meets both 18.1 and 3.1B in an economical way. The VeriCase plus proven acceptable accuracy equals a safer and more timely solution. Instrumentation - Level Codes & Standards, Services, Safety Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Consultant, Vice President, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Sales / Marketing, Project Manager / Lead, President / Principal, Plant or General Manager, Other, Operator, Engineer, Director Workshop Hilary Gleitz ConocoPhillips Jared Edwards Emerson Automation Solutions - - Tyson Kennedy Emerson - Instrumentation - - - -
2. Measure & Analyze Approved Flow Measurement in Erosive Services. Flow measurement in erosive slurry services can be complex and lead to leakage, inaccurate results, and cleaning/maintenance difficulties. To channel this problem a fully fabricated wedge meter assembly with external epoxy coating due to environmental erosion was engineered. Results have shown the wedge meter is able to maintain accuracy in the erosive services vs. more traditional flow technology. To counter the leakage issues a fabricated assembly was established allowing for easy instillation, commissioning and maintenance. By using Rosemount transmitters with flushing ring remote seal the required flow communication was achieved and fit client standards. When working in a erosive slurry service the ability to use traditional flow meters is challenging. Traditional meters such as the orifice plate have been known to read 2.5-3.5% inaccurate due to damage caused by erosive services. This led us to finding a flow measurement that could handle the process parameters as well as the erosion difficulties. The wedge meter was shown to have higher accuracy than other flow measurement when exposed to the erosive process. A fabricated package with epoxy coating was designed to minimize the leakage requirements combined with Rosemount Transmitters to fulfill the required communication protocol. Lastly using the wedge meter allowed for the necessary upstream and downstream pipe diameter requirements. A complete assembled wedge meter package that was equipped with Rosemount transmitters, flanged diaphragm seals with flushing ring, pressure tap flanged with purged isolation valves to the flanged tap wedge meter. By buying the entire fabricated package we are able to ensure no leakage of the erosive service, simplified installation, and the required communication details. Efficiency Instrumentation - Flow, Safety, Maintenance All / Cross-Industry Director, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Plant or General Manager, Other, Operator, Engineer Workshop Spencer Drake Wood Group Joel Lemke Emerson - - Panthini Patel Emerson - Instrumentation - - - -
2. Measure & Analyze Approved Hot Process DP-Level Solved with Cool Thermal Range Expander! Marathon Petroleum was searching for a solution to their critical crude tower overfill protection problem that had previously used DP technology with heat-traced capillaries. Additionally they had a similar need on their steam drum condensate levels. Very high process temperatures of 665 and 500 degrees F, respectively, had dictated high-temperature silicon fill fluids be used with remote seals. This required the entire capillary lengths to be heat traced which was expensive and presented reliability issues in itself. By collaborating with their local Rosemount account manager, they discovered a brand new product along with another proven technology would provide the perfect solution and meet their need for SIL 2/3 approval. Crude levels in the tower can rise rapidly with catastrophic results, requiring a fast level measurement to the SIS system. Traditional high temperature fill fluids are simply too slow in low ambient temperatures. Also, the steam drums, had previously used site glasses and switches, but changing policies dictate no site glasses are allowed and a continuous level is now required. Business results of higher reliability in both critical measurements, reduced down-time, improved safety, reduced environmental impact (crude towers vent to the flair), ease of troubleshooting, preservation of crude product and expensive chemically-treated water, and lower maintenance costs were all achieved. Six heat trace circuits on the crude unit, and one on the steam drum were eliminated. Marathon applied Rosemount’s new Thermal Range Expander (T-REX) with SIL 2/3 certification, along with ERS to measure the 80’ span on the crude tower in a 2-out-of-3 voting scheme, providing fast DP level measurements where no other technology would fit. Similarly, the T-REX solution on the steam drums eliminated the need for adding bridal assemblies and heat tracing. Instrumentation - Level Instrumentation - Pressure, SIS / SIL, Reliability Refining Project Manager / Lead Workshop Xi Lin Marathon Petroleum Douglas Carlson Emerson - - Tom Garry Emerson Automation Solutions - Instrumentation - - - -
2. Measure & Analyze Approved Online Prediction of Claus Combustion Temperatures Hydrogen sulfide is a staple gas processing desulfurization intermediate. Hydrogen sulfide is combusted to form sulfur dioxide, which reacts with excess hydrogen sulfide to form elemental sulfur and water – the Claus process. Temperature is a critical process variable, ensuring safe operating conditions and low salt formation rates in the presence of ammonia. Infrared pyrometers and shielded thermocouples are the main sensory methods, each subject to external forces (e.g., flame transparency, purge rates). An analytical model was developed for real-time temperature estimation within a control system, a low-cost supplement to existing control strategies. After one year, environmental deviations were significantly reduced across four sulfur recovery units. The E2T temperature measurement was inconsistent and was contributing to environmental deviations. When the SRU was running with oxygen enrichment, the temperature measurement was indicating a drop in temperature when in actuality the temperature was rising. This reduced the life the SRU equipment running at temperature higher than the desired operating temperature. Significant reduction in environmental deviations. Improved equipment life of the SRU. Improved controls and better situational awareness for the operator. We developed an analytical model for real-time temperature estimation. This allowed for the override control to divert feed from the SRU to other SRUs when temperature constraints were reached. Temperature estimation can be applied quickly to additional SRUs with operational information. Efficiency Economic Justification, Process Control, Engineering Refining Engineer, Operator Workshop Dustin Beebe ProSys - - - - - - - Efficiency - - - -
2. Measure & Analyze Approved Innovative level measurement solution at a cementing plant helps to improve operation planning UNICON is a Company dedicated to the elaboration of construction concrete. UNICON has an extensive silos area to stock cement. Level measurement is vital to plan for operation capacity and efficiency; up to now measurements were performed with wired technology. This paper describes the implementation of 3D solid scanner and the business results UNICON obtained from it. UNICON has an extensive silos area to stock cement. Level measurement is vital to plan for operation capacity and efficiency; up to now measurements were performed with wired technology and accounted up to 20% measurement uncertainty. Additionally, personal safety was in risk due to manual maintenance and calibration tasks. After the implementation of wireless 3D level measurements and the incorporation of the volume 3D software, UNICON has now access to more accurate stock data, allowing a more accurate production planning and lower product waste. In addition, personnel safety was improved. Emerson proposed a comprehensive Wireless level measurement solution implementing 3D solid scanners. The signals collected by the scanner are visualized in the volume 3D software from the safety of the control room, which provides accurate volume calculations and protects personnel from hazardous areas. Wireless Modernization, Safety, Optimization Metals, Mining, Cement & Glass Engineer, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Operator Workshop Percy Rosillo UNICON Abraham Lopez Emerson - - - - - Instrumentation - - - -
2. Measure & Analyze Approved Reciprocating compressor monitoring with a 2140 and a dynamic pressure sensor This workshop will outline the process for reducing unnecessary unplanned reciprocating compressor downtime through portable route condition monitoring using vibration, as well as, dynamic pressure of the cylinder head.. Innovative use of MHM analysis tools including circular waveforms and PeakVue for recip valve monitoring will also be discussed. Condition monitoring of reciprocating compressors were being conducted every 4 months, and there was a need to have more frequent monitoring, especially, when a suspect issue was noticed. Increased frequency of monitoring of a suspect reciprocating compressor was conducted in house and avoided contract services of $30,000 trip. Additionally, the historical data is saved in the MHM database for a better historical view and comparison of the vibration and dynamic pressure data, allowing for more informed diagnosis of the assets operating condition. Using the 2140 and a dynamic pressure sensor, along with vibration monitoring was used in this reciprocating compressor application to quickly and easily bring new useful information to the reliability and operations group. The PeakVue, overall vibration, and head pressure curve was captured to provide comparison views of the equipment issues to the operations and engineering groups. Reliability CSI Technology, Predictive Technology, Machinery Health Management Refining Technician / Analyst / Specialist Workshop Brennan Wickman Flint Hills Resources Nick Jude Flint Hills Resources - - Craig Truempi Novaspect - Reliability Monitoring - - - -
2. Measure & Analyze Approved Level Based Production Reporting: Automating the Most Common Way Upstream Producers Measure Oil Hand gauging crude tanks is how the majority of upstream oil producers regularly check their production. Automating this habit has a huge hurdle: why increase the cost of surface equipment to get information that our 'boots on the ground' are already measuring? Implementing Abraxas' first real-time wellhead production reporting system in the Bakken has provided an opportunity for this San Antonio based company to move faster, react smarter, and operate safer. Field support in the Bakken is hard to find. Budgets don't allow for unlimited spending; new equipment must be well justified. Waiting a few days for production numbers is annoying but expected. Multiple invoices are too difficult to manage. Immediate updates of both production volumes and gauge pressures of each well allows Abraxas to solve many problems. Now they always have production numbers to compare against contractors' liquid custody transfer tickets, or even for real time production updates to upper management to help them make the critical business decisions as fast as possible. Tank manager even has fans on the wellhead! Through a lean installation using WiHART 3308 Guided Wave Radars and Wireless Pressure Gauges, an Instrument & Valve Services turn-key solution was drafted to address all of Abraxas' needs in a simple and effective way. RAS Tank Manager software inside a ROC paired with a radio allows for data to be managed effectively and automatically with less human error and much less turn around time. Instrumentation - Level Instrumentation - Pressure, Wireless, Services Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Consultant, Vice President, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Sales / Marketing, Project Manager / Lead, President / Principal, Plant or General Manager, Other, Operator, Engineer, Director Workshop Colby Cline Abraxas Petroleum Corp. Jared Edwards Emerson Automation Solutions - - Ross Ready Emerson - Instrumentation - - - -
2. Measure & Analyze Approved Energy Harvesting Application- Anything is Possible Wireless instrumentation allows companies to add points of measurement quickly and inexpensively, but battery-powered wireless transmitters present problems. Fast data rates deplete battery life and cold weather cuts battery life, and replacing batteries in hazardous areas is difficult. Energy harvesting devices address these issues by generating sufficient power to keep wireless transmitters running, even at high data rates in cold climes. This session shows how energy harvesting devices have helped several companies, and provides information for others looking to implement similar solutions. The challenges resolved by companies through the use of energy harvesting devices included: installing 4-20mA flow meters in areas that lacked wiring; monitoring equipment at fast rates without impacting battery life; managing hundreds of transmitters without increasing maintenance budgets; and operating wellhead instrumentation in areas with days too short for a complete solar solution. Energy harvesting solutions removed what seemed to be insurmountable barriers including accelerated battery depletion, lack of existing wiring, and high maintenance costs. Energy harvesting solutions overcame these obstacles and were deployed with significant cost savings realized in each scenario. New applications were also discovered for wireless deployments by some of these companies. The common factor for these applications was a source of heat near the wireless instrument points of installation. These heat sources included steam pipes, pumps, motors, production oil lines, and wellhead equipment. Temperature differences between the heat sources and ambient air allowed the deployment of energy harvesting solutions including Power Pucks and Power Tiles. Wireless Economic Justification, Reliability, Efficiency All / Cross-Industry Engineer, Vice President, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Project Manager / Lead, President / Principal, Plant or General Manager Workshop Elizabeth Reierson Emerson Automation Solutions Andy Zaremba Perpetua Power - - - - - Instrumentation - - - -
2. Measure & Analyze Approved ChemTreat and Emerson collaborate to build a new model for Monitoring Heat Exchangers ChemTreat provides heat exchanger services to end users, but is challenged to collect complete data to properly notify end users of heat exchanger conditions. System integration is challenging, so manual data collection is common. Emerson and ChemTreat are working to ensure that heat exchangers are properly instrumented with WirelessHART instrumentation so that data collection is easy and complete. When ChemTreat approaches a customer about heat exchanger services, their main option for data collection is manual routes. This can be a costly and time-consuming process. ChemTreat and Emerson are working together to install WirelessHART instrumentation to automatically collect complete information from the heat exchangers. WirelessHART technology allows Emerson to build a completely isolated monitoring network for the heat exchangers, providing ChemTreat with complete and consistent information. This solution helps ChemTreat provide a higher level of service to their end users and minimizes their capital investment necessary to provide their service. Emerson and ChemTreat are working on a pilot site, where Emerson owns and maintains the WirelessHART Infrastructure and provides Secure First Mile connectivity, enabling heat exchanger data to be made available for ChemTreat. Services PlantWeb, Wireless, Reliability Engineering (OEM's, E&C's, Integrators) Consultant, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Project Manager / Lead, Engineer Workshop Kevin Boudreaux ChemTreat David Gustafson Emerson Automation Solutions - - Joe Johnson Emerson Automation Solutions - Reliability Monitoring - - - -
2. Measure & Analyze Approved A Stroll to Save Thousands: Timely Walk Downs During Construction Saves Thousands in Project Costs Appropriately scheduled walk downs by properly trained investigators for instruments and valves during a capital project saved thousands of dollars by eliminating device failures, process shut downs, exposing workers to hazardous situations and facilitating an on-time start-up. Through proper scheduling by qualified individuals, failures and reworks can be kept to a minimum. This session will cover parameters to help define the schedule, as well as many of the common and not so common issues that should be looked for will be discussed. Most capital projects start with an outstanding design and details, but as deadlines loom, and changes are made, some details are overlooked. Valves installed backwards, conduit not buttoned up, flow meters installed upside down. All these things delay start-up. If caught early, the cost to rework is less and the impact on start-up is eliminated Start-up for the project was timely with minimal impact by missing process input or outputs. Workers were not exposed to hazardous situations due to field device replacement. With a proper walk-down schedule by trained investigators, rework can be performed before exposure to process, and while proper resources are available. The schedule should be set to interface with the construction and commissioning timelines Installation Best Practices Project Management, Troubleshooting, Safety All / Cross-Industry Project Manager / Lead Workshop Brandon Wilson BAE Systems Steven Moore Emerson Automation Solutions - - - - - Instrumentation - - - -
2. Measure & Analyze Approved Thank You For Not Smoking - Measuring Steam Flow to Flare Steam is injected into flares to reduce visible smoke emissions and is governed by EPA 40 CFR Part 60. LCY Elastomers had regular orifice meters on their steam flow to flare lines that were not meeting expectations or in compliance with the regulation. Most steam flows to flare have very wide ranges and it is not possible to accurately measure them in one line. By using the Conditioning Orifice and Integral Orifice Meters exceptional accuracy was obtained over a wide flow range as well as savings in installed costs, future maintenance, calibration, and operational expenditures. LCY had to meet the EPA regulation over extremely wide flow ranges. There were two main steam lines going to the flare. A 3 in line with 60:1 turn down ratio and a 1 in line with 16:1 turn down. Meters had to be easy to maintain and verify. Pressure and temperature compensation were required to meet the regulation and accuracy requirements. Multiple meters were needed in parallel with each other. The installed meters have lower installed cost and maintenance cost compared to regular orifice plates. The meters can be calibrated in place without sending out and shutting down processes. We achieved compliance with EPA regulation while improving process control, energy tracking, and lowered maintenance costs. Meters were selected that enabled a parallel metering solution with minimum piping changes. Control valves were placed downstream of the meters. As the flow rate changes the steam can be transferred to the other parallel line. The Multivariable transmitter was used with ultra for flow accuracy to achieve mass flow accuracy of +/- 1.0%. Instrumentation - Flow Compliance, Process Control, Instrumentation - Flow Chemicals (Industrial, Specialty) Engineer, Technician / Analyst / Specialist, Project Manager / Lead, Plant or General Manager Workshop David Baldwin LCY Elastomers Alyssa Bartholomew Emerson - - Joel Lemke Emerson - Instrumentation - - - -
2. Measure & Analyze Approved “Over-Process No More”–using liquid Conductivity Tech. to Eliminate Processing of Zero Value Liquids A Specialty Alloy and Components manufacturer had a project to install a new tank storage system to house and process liquids generated from their chemical operations. An element of the design focused on storage capacity. It was discovered as part of modeling the new system design that not all liquids coming to the storage system would require processing, as some of the liquids historically being sent to storage had zero value. The zero value liquids, being berm and sump “water”, had historically been mixed with all other liquids and sent to storage. The calculated volume of zero value liquids was sizeable enough to impact the initial project costs. Due to the potential for project and long-term processing savings, the decision was made to engineer a solution to remove zero value liquids. The project scope established that the new storage facility would store only liquids that required processing and remove liquids from the system that provided zero value. To do this, a process needed to be established where a “real-time” measurement of liquids in the berms and sumps could be obtained and analyzed to insure the material was within established acceptable limits. The major benefit was not processing liquids that provide zero value and that only add cost to the bottom line. A side benefit of these devices is the Environmental benefit. Based on the successful trials and cost savings (<6 month ROI) in Operations, we are currently looking to expand the use of these devices on other sumps and bermed areas, for both cost savings and environmental benefit. A conductivity probe was selected to measure the liquid streams, based on a standard that was developed from Rain, City, and Industrial Water measurements. The device was then placed in a process line with some programming that allows for the sample of the liquid, comparison of the measurement, and then discharge of the liquid to one of two destinations based on a set of pre-defined limits. Optimization Instrumentation - Analytical, Sustainability, Optimization All / Cross-Industry Project Manager / Lead Workshop Stephen Adams ATI - Specialty Alloys and Components Frank Spevak Emerson Process Management - - - - - Analysis Methods - - - -
2. Measure & Analyze Approved Lessons learned – How to optimize gas turbine performance in a power generation plant in Mexico Mexico is a net importer of natural gas, mostly via pipeline from the United States, and its natural gas demand is rising because of expanding power generation capacity. Many of Mexico’s newer power plants are highly efficient, gas-fired, combined cycle plants which integrate gas and steam turbines. Each power plant that use natural gas has to be strictly controlled in the quality and flow rate to improve the Turbine performance. For this reason, Grupo Avanzia was looking to develop a project for a reliable system to measure, regulate and analyze the quality of gas for a power turbine. Grupo Avanzia is a worldwide leader that build and operate industrial infrastructures based on excellence in integration and technological innovation. "? Excessive CAPEX costs
? High content of moisture on gas before going into turbine.
? Poor quality of gas." "? Correct separation of moisture through a reliable gas filtration.
? Protection of the Turbine - avoided 60 hours per month of maintenance costs
? Accurate flow rate measurement at process conditions
? Increase of turbine capacity in 5%." Emerson was able to provide the perfect solution for the customer - One Integrated Measurement Skid System comprised of one (1) liquid separator, one (1) coalescing filter w/ condensate tank, one (1) gas regulating skid, one (1) gas metering skid and one (1) natural gas analyzer skid. This skid-mounted equipment is completely piped, instrumented, wired, and assembled, ready for use. Instrumentation - Flow Diagnostics, Optimization, Efficiency Power & Utilities Consultant, Supervisor / Manager / Dept. Head, Project Manager / Lead, Operator, Engineer Workshop Ivan Go?i Conde GRUPO AVANZIA Raul Olivera Emerson - - Ignacio Ramirez Emerson - Instrumentation - - - -
2. Measure & Analyze Approved Challenges of Processing Opportunity Crudes "As refiners target improved operating margins, one of the likely methods to accomplish this is through the processing of opportunity crudes. Opportunity crudes may command a discounted price due to known processing issues, or they may be new crudes with unknown or poorly understood properties and processing challenges. At stake is higher unit availability, reliability, and run length between major turnarounds.
P66 is one of the many refiners trying to take advantage of processing these crudes while at the same time trying to find a balance of high unit availability. One of the main issues hindering high availability is the unknown corrosion effects of the crudes on the plant infrastructure. To try to slow these effects P66 has implemented various corrosion inhibiting chemicals" Considering the many different opportunity crudes available it’s difficult to determine which corrosion inhibiting chemicals will work best with each slate. The Permasense probes continuously monitor the corrosion rates and help determine what corrosion inhibiting chemicals works best for the different crude slates. When P66 first implemented the Permasense monitoring solution they discovered that one corrosion inhibiting chemical was no longer needed and realized a $375k in savings that first year. 64 Permasense wireless HART probes were installed in highly corrosive applications to continuously monitor the corrosion rates. The wireless data is sent back every 12 hours to the Emerson WiHART Gateway which transfers the data to the Permasense data manager to show corrosion rates over time. Wireless Economic Justification, Reliability, Maintenance Refining Plant or General Manager Workshop - - Ryan Jacobs Emerson Automation Solutions - - Spencer Rex P66 - Reliability Monitoring - - - -
2. Measure & Analyze Approved Increasing Fuel Ethanol Fermentor Capacity with Advanced Guided Wave Radar A 100MMGPY ethanol plant in the Midwest has increased ethanol production by nearly 5% - an estimated $8 million per year in revenue by installing guided wave radar gauges in their fermentors. Variable fluid density and foam had presented an insurmountable challenge to other level technologies. High signal strength and advanced features of the Rosemount 5300 proved to be reliable and allowed higher fill levels and eliminated risk of overfilling. Best practices for installation and commissioning, how features within the 5300 that allow it to make this specialized and difficult measurement, and business impacts will be discussed. Variable fill density and foam caused by CO2 production challenged DP level measurement. Overfill resulted in foam exhausting through PRV or being drawn into vapor scrubber. EPA reportable spills could also result. To prevent this the plant was filling vessels 3-6 feet lower than maximum capacity with resulting loss of production capacity. Raising the fill height of the fermentors will result in an estimated $8 million of annual revenue from ethanol sales; 4,400 gallons per batch, or 5.5 million gallons per year, production increase has resulted. Reliable level measurement allowed operations to top off fermentor during batch to optimize capacity without risk. Environmental incidents and foam venting have been eliminated. Rosemount 5301 Guided Wave Radar gauges were installed on each vessel. High signal strength penetrated foam layer producing high signal to noise. Variable foam level and density was a challenge to repeatability of measurement. Threshold level crossing detection function enabled top of foam to be tracked as measured level independently of amount or density of foam. Instrumentation - Level Compliance, Instrumentation - Level, Economic Justification Alternative Fuels Engineer, Plant or General Manager Workshop Ben Stover Guardian Energy Zachary Bauer Emerson - - - - - Instrumentation - - - -
2. Measure & Analyze Approved Simplicity Meets Flexibility - Reliable flow measurement system for LPG Underground Storage "The LPG is the most used hydrocarbon in Mexico specific for living places, around 80% of houses are using it that means if there is a problem in the supply chain it impact directly to the basics needs of the population. One way to mitigate this risk is to count with a properly storage system.
The current storage capacity in Mexico is 2.64MMb which leads to an average of 2.37 days of storage in the areas with a big consumption and there is a limited infrastructure to deal with contingencies.
The project scope is regarding a 20-yr leasing contract of underground storage using salt caverns with a capacity of 1.8MMb. This is a “take-or-pay type of agreement”. As part of the scope a Metering Skid System was included." "? Limited LPG supply for the high demand season
? Have the proper storage capacity in case of contingencies as hurricanes, social events, etc.
? Frequent delays caused by LPG Ships offloading time
? High operational and maintenance costs from cryogenic storage tanks from main supplier which is the PEMEX Pajaritos Terminal." "1. 8% Reduction on energy costs instead of using cryogenic tanks.
2. Increase the offloading Ship time - 10 day reduction in delay
3. 30 days increase the storage capacity in to prevent LPG supply contingency.
4. Capability to offloading in each moment directly to underground storage.
5. Improve LPG availability on winter
6. savings in LGP imports
7. Decrease the overall costs in 12%." Emerson was able to provide the perfect solution for the customer – an LPG Custody Transfer Metering System comprised of (3) 8” ANSI 600 Coriolis meter runs, 16” ANSI inlet and outlet with 12” ANSI 600 headers, an 8” inlet and outlet prover and a control panel with Flow Computers and accessories. The design considers that (2) meter runs will be in operation and (1) will be a spare run. Instrumentation - Flow Modernization, Safety, Optimization Oil & Gas Midstream (Pipelines, Terminals) Engineer, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Project Manager / Lead, Operator Workshop Carlos Fernandez ENTREPOSE Raul Olivera Emerson - - Ignacio Ramirez Emerson - Instrumentation - - - -
2. Measure & Analyze Approved Wireless instruments provide asphalt terminal with accurate,cost-effective process/inventory control An asphalt terminal in the Midwest supplies liquid asphalt for road paving operations throughout the region. Different customers have varying specs they must adhere to and rework due to incorrect mixes is costly. Wireless level and flow instruments were added throughout the facility to replace aging/ inaccurate measurements, manage inventory levels, and verify the right components go into each batch. Ease of implementation of wireless instruments enabled them to quickly and cost-effectively gain insight into their processes. Tighter batch quality control removes risk of shipping bad mixes which can cost in the millions of dollars and having real time inventory allows for instant notification if a tank level changes when it isn’t supposed to, leading to safer and more profitable operations. The terminal was using traditional float and tape level measurements on large asphalt tanks and having difficulty keeping accurate inventory. The old gauges often gave false readings. Poor level monitoring also allowed for incorrect mixtures getting to loadout due to operator error. Incorrect road mixes applied before being caught had previously cost the company millions in rework expenses. Installation of this system allows for tighter batch control and inventory accuracy has improved from +/-5% per month to 4 in 45000 Tons in some cases! Wiring costs to implement this solution would have cost over $100K and adding instruments for new tanks is a cinch. Use of this system recently prevented the potential release of 1.5MM gallons of asphalt due to a valve that broke over a weekend. Wireless RMT 2051L transmitters were added to 30+ storage and mix tanks while THUM adapters were installed on Coriolis meters. A Wireless gateway with Ethernet IP collects the data and connects into an PLC which runs the inventory system, allowing accurate tracking of where product is being sent for batch and mixing operations and provides instant visibility to abnormal changes. Wireless Instrumentation - Level, Process Control, Instrumentation - Pressure Oil & Gas Midstream (Pipelines, Terminals) Engineer, Plant or General Manager, Operator Workshop Drew Frederixon Midwest Industrial Asphalt Zachary Bauer Emerson - - - - - Instrumentation - - - -
2. Measure & Analyze Approved Continuous steam trap monitoring improves cogen plant efficiency, reduces risk of equipment damage ADM’s cogen plant supplies steam and power to crush and refinery operations in the facility. ADM was looking for ways to increase energy efficiency and steam trap maintenance was identified as an area for improvement. An online steam trap monitoring system was installed using Rosemount’s wireless 708 acoustic transmitters and SteamLogics software to catch failed or leaky traps when they occur rather than on an annual audit basis. Implementation took only 6 hours and showed an almost immediate payback by identifying 3 leaking traps that had gone undetected. Annual steam trap audits are only snapshots in time. One can’t tell at the time of the audit whether the trap is sticking or leaking intermittently and when a trap is found to be failed there is no way to know at what point between audits it failed – making it impossible to quantify the amount of losses. Old audit practices were inadequate for ADM’s drive to improve energy efficiency. At startup three traps were immediately identified to be leaking. It had been over a year since the last audit. Assuming those traps had been leaking for half that time, estimated preventable steam losses were nearly $20K! Knowing the health of all high-value traps will allow ADM to actively maintain their steam system, reducing lost money due to failed steam traps and increasing plant efficiency. ADM and Emerson collaborated to implement continuous steam trap monitoring on 26 of their most critical steam traps in the Mankato cogen plant. Rosemount 708 transmitters and SteamLogics software were installed to give the plant real-time accurate data on the performance of these assets. A newly designed high-temperature bracket was used with the 708 to monitor a handful of 1500# steam traps. Wireless Maintenance, Reliability, Predictive Technology Alternative Fuels Engineer, Operator Workshop Dana Ziegler Archer Daniels Midland Zachary Bauer Emerson - - - - - Reliability Monitoring - - - -
2. Measure & Analyze Approved APC USES WIRELESS TO AUTOMATE OPERATOR ROUNDS AND ADD PREDICTIVE MAINTENANCE Anadarko Petroleum Corp needed to a way to remotely monitor head pressure coming off their 70K barrel oil tanks going to compression pumps at a South Texas Midstream facility. Existing manual gauges required routine rounds to determine required maintenance of the inline screens above the compressor pumps. The Wireless Pressure Gauge provided a quick, cost efficient installation with no disruption to operations. The elimination of traditional wired installation methods and wiring costs resulted in CapEx savings of $60,000 and 320 labor hours. Wireless pressure monitoring and automated shut-downs are allowing APC to prevent pump damage and extend pump life by using predictive maintenance. Manual gauges did not allow for 24/7 remote monitoring of pressure. The inability to remotely monitor pressure resulted in clogged screens causing pump cavitation and damage. Pump repair cost $7,000 per failure. A lack of predictive maintenance insight would lead to additional maintenance cost and reduced throughput. Increased operator availability by 360 hrs per year. Traditional wired installation costs and disruptions were eliminated. Wired installation costs were estimated at $71K compared to wireless at $11K resulting in $60K savings. Pump maintenance cost of $7,000 per failure will be eliminated and pump life extended by a preventative maintenance schedule and automated shut down. Rosemount Wireless Pressure Gauges were installed downstream of the inline screen on 9 pumps for detection of screen clogging. A 1410 Gateway was utilized to get the data back to the control room. The pressure readings are being used for scheduled maintenance and automated pump shut down when the screen is clogged. Wireless Instrumentation - Pressure, Process Control, Predictive Technology Oil & Gas Midstream (Pipelines, Terminals) Plant or General Manager Workshop GEORGE CRAIN ANADARKO TERRY FOLSOM EMERSON - - David Penny Emerson - Instrumentation - - - -
2. Measure & Analyze Approved Improving Energy Efficiency Through Heat Exchanger Monitoring Constant failure and accelerated deterioration of the Packinox Heat Exchanger condition led to frequent process slowdown and subsequent shutdown. To mitigate this, the refinery installed a tube shell heat exchanger on standby to jump into operation when failure occurred. Pemex Minatitlan leveraged investments planned for the Heat Exchanger turnaround to expand visibility into the operation of this asset, and help drive operational certainty through proper condition and efficiency monitoring Lack of experience and operation expertise led to accelerated fouling and deterioration of the exchanger condition, resulting in frequent slowdown and shutdowns that translate into losses of up to $600K per year in lost capacity. Internal corrosion and fouling being the main drivers, leading to product contamination and an increase in 10% in fuel consumption in the unit’s fired heaters "- 15% reduced fuel consumption on unit’s fired heaters
- $600K annual savings from avoided production loses.
- Reduction in manual rounds.
- Improved maintenance planning and scheduling
- Payback period under 1 months" Emerson worked with Pemex and a specialized EPC, to develop and execute the Automation on the Packinox Heat Exchanger, introducing pressure, temperature and flow measurements, and EAM software as an analytics tool, to inform decision making on alternating loads and maintenance scheduling of the heat exchangers (Packinox and Standby) based on condition, and reducing impact on production volume Efficiency Predictive Technology, Wireless, Reliability All / Cross-Industry Consultant, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Operator, Engineer Workshop Ariel Mijangos Pemex Minatitlan Orlando Gago Emerson Automation Solutions Latin America - - Erendira Malpica Dajer - Reliability Monitoring - - - -
2. Measure & Analyze Approved Bridging Reliability and Capital Projects Bridging Reliability and capital projects has it challenges in today’s Industry. Many customers see enhances to Reliability as increased capital expense and do not think of Reliability as a business strategy.? Executives require business cases for implementing any program, and it can be difficult for maintenance and reliability practitioners to build one.? Designing for Maintenance and Reliability Readiness (M&RR) during capital projects can increase profitability, reduce safety exposure, lower maintenance cost. ?This presentation builds the business case for including M&RR during capital projects and shows actual customer results or the benefits of integrating Reliability into the project during the Capital FEED process. The nature of some processes prevents personnel of interacting with the equipment in a close, intimate way that experienced mechanical professions are used to. Thought-out pervasive sensing allows the complex mechanical health indicators to be used as a real-time feedback loop. In this case, online predictive vibration monitoring was combined with asset health tools (ARES, AMS Device Manager, AMS Machinery Manager, and PlantWeb Advisor Suite) which identified incipient mechanical issues. This information was easy to interpret, such as green / yellow / red. Operations were immediate informed that a defect was found, while Engineering was able to perform a deep-dive into the complexity of high resolution vibration analysis and identify which component was defected. An online AMS 6500 prediction system was installed on a lethal service centrifuge. DCS inputs were sent to the 6500 to compare loaded vs. unloaded conditions. The Online Watch information revealed a defect, where a banded frequency alarm changed from green to yellow. Engineering and Monsanto’s vibration group analyzed real time data to determine that the main shaft bearing had developed an outer race defect. The organization all understood the condition at hand, long before it developed into an obvious equipment problem that could have developed into an LOPC, or worse a PSM incident. By understanding the increase profitability opportunity, reduce safety exposure, lower maintenance cost values drivers to M&RR the project was able to implement the proper Reliability Strategies and add additional Capex expense early for the required Products and Software needed to achieve the project Initiatives. Reliability AMS, Predictive Technology, PlantWeb Chemicals (Industrial, Specialty) Engineer Workshop Derek Taravella Monsanto Gary Adams John H. Carter Company - - Ellis Sampson Monsanto - Reliability Monitoring - - - -
2. Measure & Analyze Approved Asset Insight on Your Cell Phone and Desktop – AMS Device Works & AMS ARES "Learn how the new asset alerts templates worked at UT JJ Pickle Research Facility (fieldbus and HART)
And how the new AMS Device Works revealed asset health in the new thin client.
How this was pushed to Operations Management cell phones via AMS ARES
And how this enhanced their fiscal operations
And finally how easy or hard this was to do.?" "Operation and maintenance are getting flooded with Nuisance Alerts coming from Smart Devices through DeltaV Alarm list and process historian as well as AMS Alert Monitors consuming the heavy load of the alerts and making it unusual. Unable to see Vibration and process issues due to these nuisance alerts cause other important applications slowness.
With this nuisance alerts situation, Operation and maintenance is turning off the all of the alerts and uninstalling AMS Device Manager which defeat the purpose of acquiring Smart Instrumentation and AMS Device Manager to proactive and quick maintenance activities." "From these significant improvements, AMS Insight and AMS ARES platform, user will be able to capture critical alerts on their cell phone/tablet. Drill down to import needed action to remedy the issue.
Pilot trial at JJ Pickle will demonstrate Before and After Alerts visualization and how AMS Insight and ARES platform help and improve daily research operation for the UT JJ Pickle Research facility." With new improve Enhance Device Descriptors and Alerts reduction effort from DeltaV 13.3.1 and AMS Device Manager 13.5, they can finally be able to capture these smart alerts coming from Smart Instrumentations. Coupling with AMS Insight and AMS ARES Platform, they can obtain specific root process problem. Instrumentation - Analytical AMS, Predictive Technology, Foundation Fieldbus Other - Not indicated Engineer Workshop Robert Montgomery University of Texas at Austin Tinh Phan Emerson Automation Solutions - - Duncan Schleiss Emerson Automation Solutions - Diagnostics - - - -
3. Operate & Manage Approved Oilsands project saves Millions through asset consolidation and optimization best practices Large green field projects that require specification and procurement of thousands of instruments across multiple EPC scopes can present formidable challenges. When projects are driven mainly by cost it can be extremely difficult to coordinate and standardize asset selection for overall capital efficiency. Suncor recognized the need for standardization and recognized potential to improve on cost and coverage efficiencies. Suncor and Spartan worked together on a systematic analysis of the Fort Hills asset database. Suncor and Spartan found that with proper model analysis we could significantly reduce sparing requirements by consolidating recommended spares. The project was executed by six different EPC's around the world which led to multiple instrument models scoped for similar applications. It was determined that in many cases one standard model could be used in place of multiple models. Potential to save millions existed if we could consolidate and analyze the disparate data in order to optimize instrument sparing. "Required inventory reduction results were as follows:
Control Valves- 34%Reduction.
Regulators- 46% Reduction.
Pressure Tx's- 60% Reduction.
GWR Tx's- 91% Reduction.
Non-Contacting Radar Tx's- 61% Reduction.
Micro Motion Tx- 75% Reduction.
Vortex Tx's- 57% Reduction.
Temp Tx's- 79% Reduction.
Mag Tx's- 96% Reduction.
Overall inventory reduction quantified at $7,132,433." "The solution was executed in four phases;
1. Validation of given information through communication between EPC’s, Spartan Controls, and Emerson.
2. Standardization for maximum coverage through process application reviews.
3. Consolidation on Suncor approved recommended Spares to cover all critical assets.
4. Rationalization of program accessibility, maintainability and future opportunity." Optimization Management, Project Management, Optimization All / Cross-Industry Project Manager / Lead Workshop Jesus Hernandez Suncor Rob Gray Spartan Controls Ltd. - - Adnan Zaheer Suncor - - - Plant Operations Management - -
3. Operate & Manage Approved Maximizing the Value of HART Outputs in DeltaV without Shooting Yourself in the Foot This workshop is a continuation of the very well received 2016 presentation that was focused on the HART Analog Input. There is tremendous value in the information available with the HART protocol within DeltaV. However, taking advantage of this value without unintended consequences is more difficult that it seems. This workshop will guide the user through the various aspects of configuring HART within DeltaV and setting up the field device correctly to prevent making common mistakes that lead to undesirable behavior. Users will learn how to generate maximum value from the information available in today's HART instruments. Improper configuration of the HART protocol in DeltaV can cause alert floods, bad channel status, and other undesirable behaviors. Improper alignment between the HART output and the HART Field device can lock up the output (IMAN). Users will learn how to manage the engineering unit range synchronization that takes place with HART and prevent unexpected and undesirable behaviors. Users will learn how to deliver incremental value by taking full advantage of the multi-variable and diagnostic information available in todays HART devices. Feeding back the actual valve position to the operator can greatly improve safety during abnormal situations. Understanding the performance of the final control element can greatly improve the operation of the plant. Users will learn how to properly setup a HART I/O channel, how to properly configure AI and AO function blocks to take advantage of both analog and digital information. Users will also learn how to configure important channel and function block parameters to maximize value without creating unintended problems. HART DeltaV, Engineering All / Cross-Industry Engineer Workshop Jay Colclazier CHS, Inc. Calvin Burnett Experitec - - - - - - - Process Control - -
3. Operate & Manage Approved Replacement of Legacy ESD system with DeltaV SIS and Integration to Existing DeltaV "Abqaiq Plants is Saudi ARAMCO biggest oil processing and crude stabilization facility in Saudi ARABIA, With a capacity of 7 million barrels per day, the facility is the primary oil processing site for Arabian extra light and Arabian light crude oils.
ABQAIQ crude oil stabilization columns (C-10 and C-11) were connected to centralized and obsolete legacy ESD system, Interfacing to existing DeltaV DCS system was through standard MODBUS RTU interface and no provision of field instruments diagnosis for predictive intelligence, This poses ABQAIQ plant to safety and availability risks, maintenance and troubleshooting complexities
The presentation will address how replacement of the legacy ESD system in ABQAIQ with DeltaV SIS has addressed those issues" "1- Obsolescence of ESD system
2- No visibility to SOE
3- Difficult maintenance and troubleshooting
4- High risk of loosing the 2 columns due to centralized ESD system" "1- Simplified spare parts (One module only)
2- Increasing availability by process area segregation
3- Using DeltaV SIS certified function blocks reduced the engineering and maintenance effort" By Installing DeltaV SIS ABQAIQ - SLS1508 and Implementing DeltaV SIS Function blocks SIS / SIL Maintenance, Safety, SIS / SIL Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Engineer, Supervisor / Manager / Dept. Head, Project Manager / Lead Workshop Majed ALKhalis Saudi ARAMCO Mahmoud ElSohaymi Emerson - - - - - - - Safety, Health and Environmental Compliance - -
3. Operate & Manage Approved Finally be able to pump slurry - without the operator input At Red Chris Mine the concentrate de-watering system experienced frequent downtime due to the inability to pump slurry from the stock tank. The density of the copper/gold slurry was too low to be pumped up to the filter press. A more advanced approach using multiple input variables and MPC helped solve the problem permanently and increased efficiency. The level measurement of the thickener tank was not repeatable, a new sensor and transmitter had to be installed. The operator had to watch the density and compare to manual samples. The pump speed had to be constantly adjusted manually. The operator does not have to pay any attention to the density of the stock tank. The product is consistent all the time and can be used from the stock tank at any time. "The pump speed was controlled by a PID with input from the density gauge only. A MPC with inputs from flow, pressure, level, torque and density was deployed and a model has been developed to insure constant density.
A new level sensor has been installed and the inline density measurement repeatability has been improved." DeltaV Operations, Process Control, Optimization Metals, Mining, Cement & Glass Consultant, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Plant or General Manager, Operator, Engineer, Director Workshop Thomas Gross Red Chris Mines - - - - - - - - - Process Control - -
3. Operate & Manage Approved EVERYTHING IS ALARMING! Implementing Alarm Management at McClean Lake "AREVA set a goal to improve the safety and reliability of the milling process by proper utilization of alarming from their DeltaV DCS at their Uranium Mill in Northern Saskatchewan. This presentation includes the process of developing alarm design criteria, utilization of tools for analysis, the rationalization process, implementation of change and early results.
Culture and ownership are the major driving forces behind an alarm management project. This presentation will delve into how the project was justified and the importance of commitment to continuous improvement. There are currently 11,600 alarms configured in the plant and AREVA has rationalized 3,000 to date." Historically at the JEB Uranium Mill at McClean Lake, control system alarms were implemented without the basis of an objective design criteria other than priority levels. The resulting state of alarming overwhelmed the operator and results in the operator becoming numb to alarms in general. During incident cause map investigations, a frequent root cause identified is inaction to alarms. "Early results include an experienced Alarm Rate that is meeting Industry Standards after a first pass rationalization for the process areas that were first rationalized.
The company is rallying behind the initiative which is of utmost importance to success." AREVA was able to develop a alarm design criteria and deploy tools for analysis. AREVA is currently completing rationalization of all existing alarms in the mill area by area, implementing those changes and subsequently monitoring the changes. Optimization DeltaV, Safety, Operations Metals, Mining, Cement & Glass Engineer, Operator Workshop Chad Sewell AREVA Resources Canada - - - - - - - - - Plant Operations Management - -
3. Operate & Manage Approved Solve Level Control Loop Problems To Smooth Your Plant Operation Liquid level controls may appear to be “just tank controls” but actually function in key areas such as column feed, column bottoms, inlet separators, reactor volume, or boiler drums. Level loops often have a surprising impact on plant stability and operator effectiveness. Properly designed and maintained level loops can absorb variability. However, many plants encounter level loops that generate variability (by self-cycling), propagate the variability to other vessels, or regularly cause alarms. We present 10 never-published examples from the oil & gas, LNG, refining, agrichem, and power industries in context of the plant operations. This presentation will show instrument engineers, process control engineers, and commissioning teams how to rapidly isolate, diagnose, and fix problems. First we need to isolate the problem to a component of the loop, preferably without going to the field for time-consuming (and possibly hazardous) inspection. Root cause could be in the final control element, control logic, filtering, controller tuning, control strategy, or interactions with other loops. Level processes have integrating dynamics, so controller tuning may be counter-intuitive. The level loops now perform much better, with less oscillation, reduced disturbance to key flow rates, and greatly diminished alarms. Benefits include tighter control of product quality, faster startup of units, reduced operator distraction with loops staying in AUTO/CAS, enabling of APC projects, reduced wear on control valves. The results shown here are typical of all process industries. Measuring the process dynamics with DeltaV Insight, EnTech Toolkit or other method helps to isolate the problem. For problems in the controller, Lambda Tuning gives non-oscillatory response; details of that are in the Short Course. For surge vessels, the tuning philosophy is “How slow can we go?”. Problems in other loop components can be recognized from our symptom-to-diagnosis-to-cure examples. Process Control Operations, Troubleshooting, Optimization All / Cross-Industry Consultant, Operator, Engineer Workshop mark coughran Emerson - - - - - - - - - Process Control - -
3. Operate & Manage Approved Automating Fertilizer Crystallization Process using Remote I/O, Delta V batch-like Logic AZOMURES fertilizers factory, an Ameropa company, in order to improve reliability and product variance, it revamped NPK crystallizing plant composed of 20 units - 102 remote operated valves in a cycle of seven hours. Low reliable, old automation based on hundreds electromagnetic relays, operated for years only in remote manual mode, it has been replaced by a new one integrated in Delta V DCS. Field interface is made by Profibus DP network of SIEMENS remote I/O modules: ET200X. Logic has been created in Delta V to solve the interlocks and the operation of units in automatic mode, manual mode and out of service/ test mode. Units work synchronized between them during crystallizing phase and synchronized with filling/collecting units after attaching them during filling/dumping phases. Including all process phases: filling, crystallizing, dumping, operation is now full automatic, crystallization units are synchronized in ring even some of them are out of service or in manual mode. Start-up of crystallization plant has been performed without to stop the fertilizer production during site works: the revamped units has been operated in ring together with not revamped ones. Now, the NPK crystallization plant is operating almost 99% in full automatic mode. Manual mode is used only for equipment failure situation. Operational costs have decreased: 10% for pumps mechanical maintenance and 30% for instrumentation maintenance. Plant throughput in crystallization phase has increased with 3-5 %. Product quality has increased due to strictly temperature operation As the crystallization process involves only one recipe, Delta V Batch executive and advanced unit modules have not been used; these has been replaced in Control Studio strategies by independent working equipment modules based on advanced classes and synchronized between them by messages, with dynamic references and using limiting allocation parameters for common units like in Delta V Batch logic. Operations DeltaV, Reliability, Migration Engineering (OEM's, E&C's, Integrators), Food, Beverage & Consumer Goods Engineer Workshop Lucia Giurascu SC Ludan Engineering SRL Ion Paidiu SC Ludan Engineering SRL - - - - - - - Process Control - -
3. Operate & Manage Approved Do you know if your system is healthy? System Health Monitoring dashboard has the answer! Even a small DeltaV System has hundreds of diagnostic parameters relating to individual components, software and hardware. Additionally, these diagnostics come from disparate sources and require various applications and interfaces. Imagine driving a car with hundreds of speedometers! Consolidating these diagnostics into a single dashboard allows the DeltaV System administrator to "keep his eyes on the road." This session details how Pfizer's batch manufacturing facility in Sanford, NC, utilizes IIoT technology to centralize system diagnostics and enable Connected Services to drive proactive system maintenance. A novel approach was implemented, leveraging virtualization and blending Emerson solutions and custom tools to proactively monitor, trend and stay alert in real-time. Historically, monitoring DeltaV components has been resource intensive, requiring detailed system knowledge. Additionally, there has been no centralized dashboard for monitoring system components and security functions. By deploying virtual SHM, the Sanford site consolidated monitoring into one dashboard that automatically analyzes system health, eliminating the manual monitoring process. System components are continuously monitored using virtualized servers, gaining the productivity of a full-time resource. Diagnostics are locally presented in a centralized dashboard. Data is trended and can be exported into custom graphs for tracking and reporting. Emerson’s Connected Services has provided several proactive alerts, enabling local response to prevent a system disruption. To reduce resources needed for manual system monitoring, the Sanford site implemented virtual SHM. The service was installed on all four production systems and configured to automatically notify the system administrator and Emerson when system parameters reached a defined alert limit. A centralized dashboard was implemented to consolidate all system data into one location. DeltaV Operations, Virtualization, Troubleshooting All / Cross-Industry Engineer Workshop Richard Dedzins Pfizer Inc. Josh Cloninger RE Mason - - Ben Jackman Emerson - - - Remote Control and Monitoring - -
3. Operate & Manage Approved Implementing ValveLink and Asset Management Solutions on a non-AMS Platform "Instrumentation asset management is continuing to gain momentum in many industries. A major challenge is to integrate the device information via the control system into an asset management platform. This is especially challenging when HART has not always been embraced as the control systems main communication protocol.
This workshop will detail steps taken to launch device monitoring/asset management on a non-AMS platform at the CHS Refinery at McPherson. The primary focus will be monitoring the Fisher control valve asset via ValveLink but also other Emerson/Non-Emerson devices via DD’s and DTM’s." Previous to ValveLink no predictive maintenance activities were in place for Fisher control valves at the refinery. Through the use of ValveLink a window into the process and the health of field devices has been accessed. Early results are good. Work orders have been generated against problem devices. It is difficult at this point to put a monetary value on the success but this will be evaluated. Staring up a non-AMS asset management platform and implementing ValveLink. ValveLink Diagnostics, Reliability, HART All / Cross-Industry Consultant, Technician / Analyst / Specialist, Engineer Workshop Mark Isom CHS Ken Hall Emerson - - - - - - - Asset Management and Protection - -
3. Operate & Manage Approved Gas Lift Optimization Application Increases Crude Oil Production Gas lift is a common method of artificial lift for crude production and deliquification of gas wells. The optimization of the process in order to minimize lift costs versus production gains is an ever present concern to all operators. Automated applications can achieve significant improvements by offering injection alternatives, and by placing the equivalent of a seasoned lease operator, at every wellhead, 24/7 in order to make lift gas adjustments. Due to the relatively low price received for produced natural gas relative to a much greater return for crude oil, there is a tendency for an operator to inject as much gas as possible with the idea to obtain the most oil possible. This is not always the most optimal approach. In addition, manual operations are inherently slow to react to production changes. One producer performed a 22 well pilot. The total investment was approximately $45,000.00 per site to add additional equipment. The resulting crude production increased by 40% with a 50% reduction of injection gas required. Economic analysis indicated an average three day payback period, and an overall project ROI greater than 300%. A flow computer/controller installed at the wellhead running a SmartProcess application continually adjusts PID loop parameters in order to optimize the amount gas injection versus liquid production. Optimization Efficiency, Operations, Instrumentation - Flow Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Director, Supervisor / Manager / Dept. Head, Operator, Engineer Workshop Scott Mease Vinson Process Controls Al Majek Emerson - - - - - - - Remote Control and Monitoring - -
3. Operate & Manage Approved A strategic guide to advanced control in your plant for the “cautiously interested” Many industrial users are keen to try advanced controls, but are unfamiliar with the tools and technology or just not sure how it fits in their facility. This presentation will outline an approach to the implementation of advanced controls for the “cautiously interested”. By starting with a high-level opportunity audit that looks for key indicators to identify high-value applications, the most promising advanced control applications can be identified and formed into an actionable plan to deliver meaningful results. The presentation will also cover best-practices to achieve successful commissioning and long-term solution sustainability. Over $20M to date in case studies and observations from the perspective of an end user will be provided by Potash Corp. Industrial users liked the idea of advanced process control (APC) but did not know where to start. They did not want to miss out on the benefits of APC, but were unsure of what potential applications they had on site due to a lack of expert knowledge of available tools and technologies. This gap and uncertainty added risk, and they were not able to justify capital spending on an APC project. Given a clear path forward for APC opportunities on site, the customer was able to proceed with strategic implementation of the highest value opportunities with a clear understanding of the project costs and payback. At Potash Corp, this has resulted in the implementation of 3 major APC projects to date with a combined realized benefit of $20M. By bringing in an APC expert to conduct an opportunity audit of the process, the user was able to identify potential applications, estimate potential benefits/costs/risks of implementation, and present those benefits in terms of bottom line profitability to the user. This provided a basis for an APC implementation strategy, which was used to kick off the first of many APC projects. Process Control Economic Justification, Sustainability, Optimization All / Cross-Industry, Metals, Mining, Cement & Glass Consultant, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Project Manager / Lead, Plant or General Manager, Engineer, Director Workshop Kenton Peterson Potash Corp Devin Marshman Spartan Controls - - - - - - - Process Control - -
3. Operate & Manage Approved Virtual Instruments? Big $$$ from 1’s and 0’s. A “virtual” instrument is a computed value, based on a collection of actual measurements, to measure something as if an actual instrument were there. These virtual instruments can be as simple as inferring a tank’s outlet flow by computing the change in level or as complex as inferring a flow via mass balance. Come see how our plant uses a variety of these virtual sensors to corroborate actual measurements, provide real time ‘calibration’ of actual sensors, or perform the function of a primary instrument. The why's are addressed, but the focus is on the implementation of these sensors. We have fielded over 2 dozen virtual instruments and will discuss the pain and the payoff. How does one take the derivate of a noisy signal? Can you specify when the virtual sensor is valid vs. giving bogus data? How long until the virtual sensor computes the correct value and is that duration acceptable? The DeadTime block (DT) does not compute long dead times as desired. How was this determined and what is the work around? These and other issues will be discussed. The first group of virtual instruments were ‘fielded’ 9 years ago and they have proven very effective in enhancing both function and reliability without the exorbitant cost of installing real sensors in radiation environments that have already gone hot. Based on their success, many more virtual sensors have been installed throughout the facility. There’s no rocket science in this presentation, just a little physics and solid coding suggestions for using the power for which you have already paid, in purchasing DeltaV, to address some real plant measurement problems. Process Control DeltaV, Optimization, Instrumentation - Flow All / Cross-Industry Engineer, Project Manager / Lead Workshop Jim Coleman Savannah River Remediation - - - - - - - - - Process Control - -
3. Operate & Manage Approved Fulfilling the iOPS Vision - The Future of Plant Operations made ready NOW Significant cost, schedule delays, and inefficiencies are incurred on customers who have Operating facilities in remote locations. A Remote iOps was designed as a solution to monitor and control these remote locations from more accessible centers (e.g. Calgary). A combination of technology and network infrastructure allow for a single consolidated center of Operation hosted at the head office. Making this happen involves an integration of the latest technologies available including video conferencing technology, CCTV, VOIP, reliability software, virtualization and analytics software in a state of the art facility that features smart glass, lighting and acoustics. The iOps solution allows collaboration of experts, projects, and operations to view shared data, resources, and tools. Traditionally plant users including operators, maintenance and engineering are located locally in a plant. Some of those plants are in geographically dispersed locations which causes logistical difficulties and staffing costs. Also, bringing the company or contractor consultants to site for troubleshooting or for standardization efforts across plants is extremely time consuming and expensive. There are tremendous cost savings due to locating traditionally plant staff in the head office locations (e.g. Calgary) instead of in expensive remote locations (e.g. Fort McMurray). In addition, plants benefit from having shared resources in the IOPs which removes the silos and improves collaboration and access to tools that improve reliability, safety and efficiency within the plants. Integrated Operations Center in the owner's location of choice where the shared staff can monitor and/or operate multiple plants, troubleshoot issues and standardize operations. A vision of the solution that was designed for a customer in Alberta. Process Control DeltaV, Process Control, Optimization All / Cross-Industry Consultant, Vice President, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, President / Principal, Plant or General Manager, Other, Operator, Engineer, Director Workshop Samer El Issa Emerson Automation Solutions - - - - - - - - - Remote Control and Monitoring - -
3. Operate & Manage Approved Automation of Crude Oil Processing Facility Level Control System using Guided Wave Radar Transmitter Due to the dare need for Midwestern Oil & Gas Company Limited to achieve steady state process, reliable end product and cost effectiveness, the Automated Central Crude Oil Processing facility which had been using level controller having float cages for level measurement was replaced with one of Emerson's technology in Level Measurement. This is the Guided Wave Radar Level and Interface Level Transmitters currently in use. The output from these transmitters in the field are transmitted to an Allen Bradley Control Logix5000 PLC, feedback is fed to the final control element(control valve). The result over the period has helped the organization to achieve better efficiency in term of process, output and cost. This has eliminated enormous process upset that would have been caused by operator's intervention to achieve a steady process and saved the organization yearly maintenance cost if manual level control system was used. The results of using Emerson Guided Wave Radar and Interface Level Transmitters compared to the analog level measurement controllers are too wide a margin as it eliminates constant operator intervention due to process upset and maintenance cost due to controller wear and tear. It saved Midwestern over $3000 yearly in procurement and shipping cost. Emerson technology is adopted Guided Wave Radar Level & Interface Transmitters are used in Level measurement of different liquids of different densities ranging from water, crude oil etc. The outputs of the measurements using dielectric are routed to remote monitoring and control systems. A HART communicator or intelligent device Instrumentation - Level HART, Operations, Instrumentation - Level Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Supervisor / Manager / Dept. Head Workshop ThankGod Innocent Isaac Midwestern Oil & Gas Company Limited Adeniyi Majekodunmi Midwestern Oil & Gas Company Limited - - - - - - - Process Control - -
3. Operate & Manage Approved New Coriolis Wet Gas Applications and Development By using an algorithm that leverages a Coriolis meter’s diagnostics to identify single-phase and two-phase conditions within the sensor, a flow computer is able to allocate mass flow measurement as dry gas or liquid and create two-single phase measurements in a single-stream, two-phase process. The original goal of the algorithm was to improve the dry gas measurement and ignore the liquid - which the algorithm is able to do well - but it was also found that by looking at the difference in the dry gas measurement and the bulk two-phase measurement, that a reasonable indication of liquid flow can also be obtained. Additional process insight creates a number of possibilities for managing wells of various artificial lift types more efficiently. The customer wanted to eliminate expensive equipment, like separators at each well pad and monitor lift performance. This paper will present field data and discuss how the algorithm functions on a gas well with plunger lift and a liquid-producing well with downhole separation and an electric submersible pump (ESP), measuring the gas from the annulus and the liquid that are carried up with the gas. Having accurate annulus gas measurement on the ESP well allows the model of the well and reservoir to be updated to accurately reflect actual conditions and take that data and high-fidelity model into account when sizing and operating the ESP. Assessing the performance of downhole separation is also critical to protecting assets. On the plunger lift separators can be eliminated and pumps monitored Implementing Advanced Phase Measurement for wet gas on Mirco Motion's 5700 Coriolis transmitter gave real-time, high speed data and accurate, affordable wet gas measurement. Further improvements to wet gas capabilities are anticipated, as Micro Motion develops in-house wet gas testing capabilities this year. Instrumentation - Flow Efficiency, Optimization Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Engineer, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Project Manager / Lead, Operator Workshop Justin Hollingsworth Micro Motion - - - - - - - - - Asset Management and Protection - -
3. Operate & Manage Approved Going for the Gold! Advanced Control in an Ore Grinding Circuit In the mining industry, advanced control usually means expert systems or fuzzy logic. These have been used in the past with mixed results at Barrick Nevada’s Cortez Mine. Barrick recently migrated the existing controls on the SABC circuit to Emerson's DeltaV. The PredictPro (MPCPlus) multivariable, model-predictive control technology embedded within Delta V was selected for the optimization objective of maintaining consistent operations from shift to shift. The MPCPlus applied in the grinding circuit enforces consistent operations from crew to crew. This presentation will describe the three MPCPlus's configurations, designs, interfaces, implementation, commissioning, and performance reporting for the SAG, Ball Mill, and Thickener circuits at Barrick Nevada’s Cortez Mine. The need to optimize throughput in grinding and obtain consistent grind operations shift-to-shift by standardizing the overall operating strategy in grinding through use of MPCPlus Improved throughput was graphically illustrated before/after applying MPC. Final benefits are still being determined at the time of abstract submission, but utilization has been good at 90+%. DeltaV PredictPro (MPCPlus) and Control Performance Services were used to redefine the control problems around the SAG Mill, Ball Mill, and Thickener in the Grind Circuit. A custom operator interface was developed to simplify the transition for operators and to feed data forward to plant data management systems. Optimization DeltaV, Services, Process Control Other - Mining Engineer Workshop Jim Bosch Barrick Lou Heavner Emerson Process Management - - - - - - - Process Control - -
3. Operate & Manage Approved Ultrasonic vs. Peakvue: Comparision on slow, noisy critical assets. And the winner is.... The goal of this session will be to compare and contrast the value of Ultrasonic inspection vs. PeakVue on Slow Speed Critical Assets in the Mining industry. Both technologies have been utilized in the past with mixed results. Our goal is to determine best practices on selected assets with these complementary inspection techniques. In potash mining, compactors are critical machines that play a vital role in assuring final product meets customer specifications. They are slow moving, noisy, and very expensive machines to maintain. Common failure points are in the gear box and main gear. Their size and slow moving nature have made effective condition monitoring difficult. A clear difference between the technologies has been discovered resulting in a corporate wide best practice that is in the process of being implemented. This has reduced the amount of off spec product produced at the facilities. Additional savings in maintenance cost, spare parts inventory, and inspection time will be detailed in the presentation. Over the past months we have conducted a comparison across two mine sites and 20 compactors. Applying Ultrasonic Inspection and PeakVue analysis to identify which of the technologies best fits and creates confidence with inspection teams. Reliability Machinery Health Management, Reliability, Maintenance Metals, Mining, Cement & Glass Director, Vice President, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Project Manager / Lead, President / Principal, Plant or General Manager, Operator, Engineer Workshop Greg Frondall Potash Corp Matt Chaplin Spartan Controls - - - - - - - Asset Management and Protection - -
3. Operate & Manage Approved Best Practices for SIS configuration DeltaV SIS provides great out-of-the-box functionality that sometimes is unnecessarily replicated due to lack of knowledge. In other instances, certain configuration practices leads to either poor performance or complicated solutions which are difficult to maintain. In this short course, most of the SIS function blocks are explained from a practical perspective with examples from real projects. The course covers recently added functionality such as Global Safety Network, always from a real-life perspective. The course is delivered by unique combination: a experienced SIS lead, the Emerson Chief Technologist behind most of the DeltaV SIS, and an end-user. Attendees can understand why something was implemented, how it is implemented in real projects and why it is important. All the different configuration options within SIS function blocks could be a little daunting for the novice users. Seasoned SIS engineers accustom to legacy safety systems could attempt to replicate configuration practices from older safety PLCs and unnecessary creating code already provided by standard functionality. Unexperience SIS engineers could create configuration difficult to maintain. "While having SIS configurations that are simple to troubleshoot and maintain is a good benefit by itself. The real benefit is the avoidance of systematic errors which means increased safety and availability.
Other benefits are: simpler compliance with standards and better utilization of CPU capacity" The proper combination of out-of-the-box functionality, sound configuration practices, and standardization lead to a robust, simple and lean SIS configuration that simplify the SIS life-cycle. SIS / SIL Engineering All / Cross-Industry Engineer, Project Manager / Lead, Operator Short Course Rafael Lachmann Emerson Jay Colclazier CHS, Inc. Gary Law Emerson - - - - - Safety, Health and Environmental Compliance - -
3. Operate & Manage Approved Motivations for new approaches in the pharma industry – From vertical slices to modularization "This presentation will cover the needs, as well the challenges the pharmaceutical industry is facing today and how they can be overcome by following new approaches. A key to success is the modularization of large scale production plants, while doing the same with the automation systems. We will explain how a project as well the system architecture can be splitted in packages to be able to be executed in a more parallel rather than a serial way. By following this new approach, for an example - technology transfer steps - can be reduced from 3 to 2 !
This modularized approach was realized recently with a DeltaV System, with the CHARMs residing on the modules. The full flexibility of the Electronic Marshalling Architecture could be utilized and played beneficially to the bottom line results" With an traditional approach, a project will be divided into an electromechanical/processpart and the Automation package. One independent system integrator is then responsible for configuring the Software for the Automation package. The scope of the system integrator is mainly defined by process technology, so process changes are typically big time and cost drivers "Complete scope of supply in one hand, one supplier from design to implementation.
Eliminating unnecessary interfaces between process and software engineering
Integrated system from DCS down to remote I/Os, sensors and valves..
One quality assurance for the complete package incl. documentation
All hardware and software components are qualified from one supplier." Following the modularization approach, the automation packages can now be configured and adjusted while process changes may accrue. As all can be done now by the vendor in-house and in line with the rest of the organization, the typical time and cost drivers are eliminated and more faster project execution is possible. Project Management Codes & Standards, Operations, Engineering Pharmaceutical & Life Sciences Project Manager / Lead Workshop Gerald Dollberger ZETA Automation Klaus Erni Emerson Automation Solutions - - - - - - - Process Control - -
3. Operate & Manage Approved DeltaV Offline Systems Mega Cluster - Part II (The Odyssey) "This is second part of a presentation that was first given in 2015 and was awaiting the v13.3.1 release of DeltaV.
Virtualization brings a new era of DeltaV system design. A portion of the offline DeltaV systems at Eli Lilly and Company are being centralized. With help from Cornerstone Controls we set forth to capitalize on the aspects of virtualization that can be leveraged from clustering a large number of offline systems together into a single geographical location. Design aspect pro’s and con’s will be discussed and analysis for tradeoffs will be included. Now beyond the conceptual phase this behemoth is still being fed existing physical systems as they are upgraded to virtual systems." As we breathe life into our large virtualization off-line environment, did we design an infrastructure with increased flexibility without increasing risk? Have we incorporated Emerson system applications and services for robustness and reliability? Have we made a system that can truly be maintained and supported? Mission goals include increased reliability and robustness, greater flexibility, decreased footprint, and ease of support and maintainability when compared to its physical system predecessor. Among the design elements are multiple pairs of Dell VRTX servers and numerous host servers with portions of common network infrastructure. Ability to interconnect to physical control and simulation hardware as well as their virtual counterparts was incorporated. A single centralized Virtual Studio instance for host/machine interfaces was created. Virtualization DeltaV, Information Technology, Design Pharmaceutical & Life Sciences Engineer Workshop Kurt Russell Eli Lilly and Company August Behling Cornerstone Controls - - - - - - - Decision Support & Data Management - -
3. Operate & Manage Approved Lubrizol’s Chicago-area grease production glides into automation with a slick Emerson team The Polyurea project is an automation project with almost 500 I/O and complex configuration requirements designed to increase Lubrizol’s existing Polyurea production by about 30%. As an old-school, labor-intensive, grimy fluid delivery system has been used over many years on-site, a new capital project presented the Emerson team with an opportunity to implement a cost effective automation solution to expand the Chemtool (Rockton IL) manufacturing plant’s production capabilities that increases operator efficiency and safety. The problem Chemtool faced was the laborious task of supplying the correct raw material process fluid through a complex hose to pipe fluid manifold system. This Emerson/Chemtool collaboration allowed for consistent raw material feed to maintain batch integrity and eliminate costly overflow situations by minimizing the potential for human error by the on-site operators. The implementation of the Emerson Polyurea automation project has provided Lubrizol with an efficient Polyurea production capacity that is scalable for the future. The real time operator interfaces provide operators with finite control of the automation system to safely respond to upset conditions and provide optimized set points to hit quality requirements and decrease costly batch errors. A full Emerson solution was engaged to automate three new Polyurea reactors, seven finishing tanks, and one slurry tank in the Chemtool Polyurea project. In order to maximize batch efficiency, the Delta V process automation system provided monitoring and control of Fisher Control Valves, Rosemount Micromotion and Magnetic flow meters as well as Emerson’s vibration monitoring technologies. DeltaV Control Valves, Process Control, Machinery Health Management Chemicals (Industrial, Specialty) Engineer Workshop Toby Brown Chemtool Austin Barber Chemtool - - Taylor Hines Novaspect - - - Process Control - -
3. Operate & Manage Approved Utilizing the ControlWave Micro as a Data Gateway. "Upgrading or implementing system solutions usually requires interfacing to technologies with specific hardware interfaces, data interface restrictions and/or support for custom protocols. Each implementation can provide its own specific challenges with hardware and custom protocol requirements.
Implementing the custom or specialized interfaces on a standard host based Supervisory Control and Data Acquisition systems can be difficult and generally require specialized host based application knowledge. Levering the RAS (Remote Automation Solution) CWM (ControlWave Micro) as data and/or protocol gateways is one way to address the interface challenges." "Three interface challenges:
1. Providing a replacement RTU when a vendor discontinued its RTU product. The RTU supported a custom protocol to an in-house SCADA system.
2. A large number of serial Modbus devices required interfacing to a DeltaV EIOC (Ethernet IO Controller) Modbus solution.
3. Interfacing to a Mauell serial display controllers as part of the RAS Open Enterprise SCADA project." "Providing the CWM as a replacement RTU with custom protocol enabled customer to continue deploy field equipment without immediate disruption to the in-house developed SCADA system. As a result the customer was able to meet its regulatory RTU deployment commitment.
Utilizing the CWM on the DeltaV and OE SCADA projects enabled the respective host SCADA systems to use the standard data interfaces." The RAS CWM was utilized to address data interface challenges. The CWM’s robust and flexible software platform with a range of communication hardware interfaces has proven to be an effective platform in providing a solution for a range of custom interfaces. In all three interface challenges, a CWM application was developed to address the specific custom interface requirement. Process Control DeltaV, Sustainability, Reliability All / Cross-Industry Engineer Workshop Nerino Persic Control Associates Inc. - - - - - - - - - Process Control - -
3. Operate & Manage Approved How Pascuales-Cuenca project save space, time and cost in greenfield project (Pipeline - Terminals) "Pascuales-Cuenca projects has 134 miles of pipeline to transport refined products such as Gasoline, Diesel and LPG, also has 2 storage Terminals. The pipeline goes across the Andes mountains and required 5 pumping stations, 19 segmentation valves between the 2 Terminals.
The project need to reduce cost and fast implementation to meet local need and quick product distribution to the cities of Pascuales and Cuenca." The size of the system will require 2 main cabinets for BPCS and 2 for SIS and 3 JB for Remote IO's plus engineering and space. Emerson help to reduce half the size of the physical space required, time and implementation cost reduction "The solution required only 1 cabinet per control system leaving space for future expansion.
No need for new control room reduce cost by 200K usd and 1 month of construction" Electronic Marshalling for BPCS and Electronic Marshalling IS for SIS were the solution implemented to help the customer to meet the space requirement, also to keep the project on time and budget DeltaV Design, Project Management, Engineering Oil & Gas Midstream (Pipelines, Terminals) Engineer Workshop Miguel Arreaga EP Petroecuador Jose Luis Amaquina SEIN - - Manuel Arroyo Emerson Automation Solution - - - Plant Operations Management - -
3. Operate & Manage Approved PEMEX Standardize Loading Racks for LPG with mass measurement saving up to $300K "PEMEX is the National Oil Company with presence in the complete O&G value chain, including LPG storage and distribution.
This paper describes the story of a standard loading solution implementation which solved measurement uncertainty challenges, contributed to increase terminal availability and helped to save installation and commissioning costs." This terminal presented three main operational challenges: increase loading capacity, improve process visibility and a tight budget, which demanded a serious reduction in installation costs. "Implementing a proven solution allowed the standardization of the loading racks
generated a decrease on the installation costs and to reduce the spare parts inventory. Calculated savings go up to $300K, impacting directly the operations bottom line. With this level of automation they can reduce dramatically the Trucks Turnaround during the loading process." Emerson proposed the implementation of a standardized comprehensive solution that included: batch control software, mass flow meters, valves and transmitters. The combination of this technologies under a proven solution allowed Marsori to significantly reduce installation and commissioning costs. Installation Best Practices Economic Justification, Project Management, Instrumentation - Flow Oil & Gas Midstream (Pipelines, Terminals) Engineer Workshop Claudia Arroyo PEMEX Manuel Arroyo Emerson Automation Solution - - Fernando Mirafuentes Emerson - - - Plant Operations Management - -
3. Operate & Manage Approved What to do when your operator can’t see the forest for the trees – COSA graphics The loss of operator situation awareness has been identified as a contributor in several major process incidents. Effective graphics, and specifically overview displays, have been identified as one important solution to improve situation awareness. However, users have struggled in creating overview displays. This is often due to the lack of information on what is required for this type of display. The Center for Operator Performance investigated industry best practices for overview displays, developing rules, guidelines, and examples for creation of effective displays to maintain an operator’s situation awareness. Overview displays based on this process are called Console Operator Situation Awareness (COSA) displays. With the introduction of operator DCS consoles, operators lost the “big picture” of the process that they had previously with the panel boards, a phenomenon known as loss of situation awareness. Many plants have accepted this result of unavoidable, believing that the “big picture” cannot be presented for a unit with several thousand I/O on a handful of monitors. Attendees will have an improved understanding of what is required to create COSA graphics. Operators are provided with the “big picture” of the process, providing them with improved situation awareness for their span of control. This allows them to more quickly recognize and react to process upsets. Situation awareness can be maintained using a single display when the data are chosen and formatted correctly. Developing effective COSA graphics re-creates the process overview for operators. The key aspects and process to design COSA graphics will be discussed. Workshop participants will be asked to describe processes that they have and the framework for COSA graphics will be developed. Operations DeltaV, Process Control, Engineering Alternative Fuels, Refining, Pulp & Paper, Power & Utilities, Pharmaceutical & Life Sciences, Petrochemicals, Oil & Gas Upstream (On-shore, Off-shore, Sub-sea), Oil & Gas Midstream (Pipelines, Terminals), Metals, Mining, Cement & Glass, Food, Beverage & Consumer Goods, Chemicals (Industrial, Specialty) Engineer, Operator Workshop Ike Brackin Flint Hills cindy scott Emerson Process Management - - Dave Strobhar Beville Engineering - - - Plant Operations Management - -
3. Operate & Manage Approved Unique solution for electrical AC motors diagnostics - MotorView Gold with CSI 2140 and FluxCoil Wide machine diagnostic platform based on Emerson technology developed by PKN Orlen consists of various diagnostic equipment with common network AMS MHM. Since almost last three years diagnostics of AC electrical motors has become a one of the key diagnostic activities executed by diagnostic team. Portable analyzers AMS 2130/2140 and dedicated MotorView Gold software package is a very unique solution. Data analysis collected during standard diagnostic routes allows detection of early stage of rotor failures, stator failures (winding breakage, winding short-circuit, voltage imbalance, winding looseness) and mechanical failures. Conclusions allow scheduling of installation/machine train outages protecting continuous production process and increasing business results. "Problem1 – early diagnostics of electrical conditions of AC motors during standard operation to support the decision of planned machine/installation outage not to influence/lose production (case)
Problem2 – advantages and weaknesses of FluxCoil analysis, diagnostic results repeatability (case)
Problem3 – recommendations of diagnostic platform development (customer’s expectations)" "Fast and easy electrical machine diagnostics – detection of machines failure/degradation on early stage.
Less amount of unplanned installations outages (finance results)
Extension of machines diagnostic capabilities thanks to MotorView Gold package integrated with common AMS MHM platform." AMS 2130/2140 + FluxCoil – unique diagnostic solution for electrical AC motors diagnostics (Emerson differentiator), integrated part of the plant-wide AMS MHM diagnostic platform. Predictive Technology CSI Technology, Predictive Technology, Diagnostics Petrochemicals Plant or General Manager, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head Workshop Pawel Goralski PKN ORLEN Jacek Stec Emerson - - - - - - - Asset Management and Protection - -
3. Operate & Manage Approved Rompetrol Saves Millions with Emerson In-Line Fuel Blending Solution Fuel Blending operations around the world today are faced with stricter environmental regulations, increasing product requirements,and tighter product specifications. Remaining competitive and compliant in today's market requires plant modifications, modern blending technology, and advanced controls so you can blend your product right the first time,every time. Emerson can help you produce repeatable on-spec blends, improve tank utilization, and increase profitability by designing blending operations and providing integrated, turnkey blending systems and controls. This session will highlight how Emerson helped solve Rompetrol's fuel blending challenges and save them more than $10 million a year in re-blends and product downgrades by implementing an in-line, optimized blending solution. Rompetrol was utilizing tank blending and as a result they were experiencing difficulty in meeting the required specifications for their gasoline and diesel blends. This resulted in re-blends, property giveaway, and operational inefficiencies for most of their blends. This solution enabled Rompetrol to move from tank blending to in-line blending. This resulted in more effective tank utilization, labor savings, and optimized component utilization in an annual savings of $14 million and a ROI in excess of 60%. Blending and transfer conducted a FEED study to analyze the current process to design a blending solution to cost effectively utilize the blend components and tighten quality control. Blending and Transfer Solutions installed in-line blending systems for gasoline and diesel. These were turnkey, integrated solutions that featured Coriolis meters, on-line analyzers, and optimization controls. Process Control Economic Justification, Process Control, Instrumentation - Flow Engineering (OEM's, E&C's, Integrators), Refining, Oil & Gas Midstream (Pipelines, Terminals) Director, Plant or General Manager, Operator, Engineer Workshop Alexander Kovelesky Rompetorl Christian Bolohan Rompetrol - - Arnie Josefson Emerson - - - Process Control - -
3. Operate & Manage Approved Migration DCS Patache Port ( Mining Collahuasi) Minera Collahuasi needed to modernize its current control system in ABB Plant to a new platform that allows them to integrate new technologies and develop the concept of CRRC (Copper Remote Reliability Center). "AC450 system is in complete obsolescence. ABB dos not sell spare parts and support for this system
Controller AC450 is running under maximum capabilities and is not possible to run fieldbus technology
Process Portal A v2.1 and Control Builder 3.2/16 with no actualizations and support
Operative System Windows 2000 with not support
Fault diagnostic is complex…take to much time." The DCS modernization project estimates an increase of 1% in Confidence in Filters & Thickeners (Process), in the case of rotary equipment this continues in process since the original project will integrate a new project 24 Cells project under development. A Full Solution with DeltaV platform integrated with CHARMS / H1 / EIOC Cards is implemented, all enabled to natively integrate the process equipment under FF / HART & Conditions Monitoring equipment via CSI predictive information to be deployed in HMI DeltaV. PlantWeb AMS, DeltaV, CSI Technology Metals, Mining, Cement & Glass Plant or General Manager Workshop Marcelo Jara Minera Collahuasi Victor Pe?a Emerson - - - - - - - Plant Operations Management - -
3. Operate & Manage Approved Lean and Mean – Optimizing the PCSD Library This workshop will discuss techniques to optimize the processing speed of the PCSD library as well as to minimize processing requirements based on the needs of the user. Optimizations will be discussed that can be implemented during design to reduce controller utilization and the number of required controllers without sacrificing features important to the user. Also, code structure can be customized to speed execution resulting in faster responses of final control elements. : During commissioning, it was discovered that the response time for valves and pumps in some applications was too slow. Through investigation, it was determined that the problem was the amount of time between an equipment module was commanded to the time the respective valve or pump actually received a command to act. It was also determined that, at times, the controller utilization was high. The optimization of PCSD saved the need for purchasing additional controllers to handle the extra memory usage. It was not necessary to purchase different equipment to account for slower reaction time. The savings would be at least $25000 per instance as the purchase and commissioning of a new device was avoided. Also, as 5 extra controllers were no longer required, $400,000 was saved. The PCSD library was modified to consolidate steps such that total process time was reduced prior to executing commands to final control elements. Also, features that were not necessary functions were removed to avoid superfluous memory usage. As this was purely a software exercise, the costs were minimal. DeltaV Operations, Process Control, Optimization All / Cross-Industry Consultant, Engineer, Director Workshop Vincent Wojtaszek Shire Matt Sarcopski Control Southern - - - - - - - Process Control - -
3. Operate & Manage Approved Financially Justifying Plant Reliability Improvements It is well accepted that improving equipment reliability and the associated increased plant availability has a positive operational impact in refineries, chemical and petrochemical plants. Enhanced online real time measurements and use of predictive reliability analytic models based on these enhanced measurements can result in significant reliability and availability improvements. But how can these enhancements be financially justified? Maintenance cost reductions are seldom sufficient. We have to look further at operational impacts. There are many possible investments to improve reliability - improved real time measurements and predictive techniques must compete for funds with all of these. However, it is often difficult to provide a complete quantitative economic analysis of the expected benefits in the reliability area since the improvements impact multiple cost and revenue components – not just maintenance costs A case study based on predictive reliability analytics in the refining industry is used to provide a realistic example of the benefits estimation procedure. This methodology can be applied to potential new investments in “smart” field devices including wireless devices and digital networks, DCS upgrades, advanced control applications, plant information technology and asset management systems In the presentation a methodology for developing reliable, accurate, and consistent estimates of financial return on investment for these technologies is covered. Benefit areas examined include reductions in scheduled and unscheduled maintenance costs, increased overall unit availability and production, reduced cost of unplanned shutdowns and major incidents, and operational efficiency impacts. Economic Justification Modernization, Reliability, Predictive Technology Alternative Fuels, Refining, Pulp & Paper, Petrochemicals, Metals, Mining, Cement & Glass, Engineering (OEM's, E&C's, Integrators), Chemicals (Industrial, Specialty) Consultant, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Project Manager / Lead, Operator, Engineer Workshop Douglas White Emerson Automation Solutions - - - - - - - - - Asset Management and Protection - -
3. Operate & Manage Approved How a Centralized Control Room (CCR) study could influence a 3rd party DCS migration? MOL Petchem had more than 25 years old TDC 2000 Honeywell system at MTBE Plant. MOL devoted to integrate this Unit into one Centralized Control Room (CCR) with ergonomic study for Operator Consoles, by using High Performance HMI philosophy as well. Unit integration without interrupting other running Main production technologies. MTBE Unit shutdown time was 2 weeks for migration. "- Eliminate 3 km-s ESD multicore cabling for Remote Push Buttons (ESD, POS, MOS etc), with cable trays installation.
- High Performance HMI design
- CCR concept for all monitor walls and operator consoles.
- Avoid any shut-downs at the main technology unit" "- 25 + % cost saving by implementing SIS ring.
- First high Performance HMI operator graphics in use.
- No Production loss due to the migration at the main process.
- First phase of CCR implementation." "Expansion of the existing DeltaV system with the MTBE HW and SW elements. Upgrading existing DeltaV system from 12.3 to 13.3. version with hot cut-over.
Customer engineering center leaded by Emerson Senior Lead Engineer.
Remote ESD push buttons are using SIS ring with SIL-3." Migration DeltaV, SIS / SIL, Modernization Petrochemicals Engineer Workshop Tibor Poór MOL Petrolkemia (MPK) Zoltán Máthe Emerson - - Norbert Nagy Emerson - - - Remote Control and Monitoring - -
3. Operate & Manage Approved Difficult Process Control - EnTech & Model Predictive Control In Practice. "The company ZT Kruszwica SA owned by BUNGE, is a leading producer of edible oils and margarines in Poland. Company decided to use modern techniques of Process Analysis and Control for a nonlinear, very noisy process with a long dead time.
Considered process has a significant impact on a plant efficiency and product quality. Due to a process complexity it was not possible to control it by a classic PID. A manipulated variable was undetermined before an analysis. Process was controlled manually, based on operators’ knowledge and experience.
Workshop will present:
- process transfer functions evaluation;
- process analysis (EnTech) results with real screenshots;
- MPC function block with trends before and after tuning;
Workshop will not reveal process details (proprietary information)." Considered process is difficult to control due to dynamic parameters and is not possible to be stabilized by a classic PID. The process manipulated variable is unknown. In analyzed case a process dead time is greater than a process time constant, so control by PID is slow and with poor quality. Due to significant impact on final product parameters – it was not possible to proceed a bump test. Using Emerson modern techniques of process analysis it was possible to determine a manipulated variable and to identify a process dynamic model – without a bump test. Today DeltaV MPC block stabilizes a process controlled value. Process controlled value deviation is reduced from 2% to 0.3%, what brings a significant operational savings. Operators are released from a duty of manual control. "Company decided to use EnTech and APC.
Instead of a classic bump test execution, a process was analyzed with Emerson tools:
- EnTech Analyse to determine and select a manipulated variable (cross-correlation and FFT);
- EnTech Tuner to determine a process parameters and settings for MPC;
- DeltaV MPC block to manage a process with significant dead time." Process Control DeltaV, Optimization, Operations Food, Beverage & Consumer Goods Engineer Workshop Jacek Brauer ZT Kruszwica SA - BUNGE Ryszard Boron Emerson Process Menagement Sp z o o, Poland - - - - - - - Process Control - -
3. Operate & Manage Approved Cold Water Storage = $2.5M Savings in Electricity! With ever increasing electricity costs, a novel approach to energy storage was used to save the University of Guelph millions of dollars in electricity costs and reduce their carbon foot print dramatically. For users with large cooling requirements, such as a university, large scale cold water storage offers many unique benefits; namely, the ability to produce and store thermal energy when electricity costs are at their off-peak rates. This allowed the University to shave 7MW of electrical load during peak periods and save $2.5M in electrical charges form the local utility provider. The University needed a way to put a cap on their ever increasing electrical costs and achieve their Greenhouse reduction targets. A unique approach was used to solve this problem by the use of a very large scale Cold/Chilled Water Storage Facility. The University of Guelph Campus was able to reduce their on-peak daily electrical usage by 7MW! In the short time the system has been running they have reduced their electrical costs by $2.5M. Producing their chilled water at night has also reduced their carbon foot print by removing natural gas electricity production off the grid during peak demand times. An extra-large storage tank (100 foot wide by 100 foot tall), plus an assortment of mechanical equipment, control systems, and complex third party interfaces were used for the complete solution. The DeltaV control system was interfaced to the existing Trane Chilled water production system via BACnet along with a unique use of the Rosemount 2410 Tank Hub to determine the tank temperature profile. Economic Justification Economic Justification, Optimization, Efficiency Power & Utilities Plant or General Manager, Vice President, Supervisor / Manager / Dept. Head Workshop John Kuri MCW Consultants Steve Sullivan Lakeside Process Controls - - - - - - - Safety, Health and Environmental Compliance - -
3. Operate & Manage Approved CIP One–A Modular Story:How Emergent collaborated to implement S88, Delta V CHARMs I/O & ASCO 580 "Emergent chose to take a progressive approach when it came to replacing an existing and outdated CIP system. Their utilization of the DeltaV modular hardware / software combined with the new modular ASCO 580 CHARM manifold reduced their construction, commissioning and validation costs by a combined ~50%.
Is this session we will examine the WHY and the HOW did they achieve this success along with displacing existing competing plant automation and pneumatic standards." "? Increased Flexibility for automation changes after FAT
? Maintaining Plant Standards while producing a custom piece of equipment
? Quick system commissioning and turnaround from old CIP system to new CIP system
? Limited budget
? Providing an automation solution for a 3rd skid manufacturer in another country" "? Fast Cycle Development
? All programming for flow paths (valves) is now done completely natively on DeltaV (use of ASCO)
? Reuse of existing cycle programming without additional validation
? Consistent cleaning results
? Minimal Operator Training
? Significant reduction in overall project cost (validation / programming)
? The CIP System functions exactly like an existing C" "The solution consisted of both hardware and software
Software
? Reused existing classed based which reduced development, commissioning and validation time
o Control Modules
o Equipment Modules
o Phase Modules
o Operations
o Unit Procedures
o Dynamo Sets
Hardware
? S-Series CHARM architecture
? Custom built panels
? ASCO 580 manifolds (CHARM integration)" Compliance Compliance, Engineering, DeltaV Pharmaceutical & Life Sciences Engineer, Project Manager / Lead Workshop Neil Stephenson Emergent BioSolutions Adam Troeller Lakeside Process Controls Ltd - - - - - - - Safety, Health and Environmental Compliance - -
3. Operate & Manage Approved Dual Level for Process Towers with Guided Wave Radar & ERS In 2013 the refinery started the process of removing outdated pneumatic displacer level control on their process towers. Through an approved MOC a tee connection was added allowing us to install dual levels. During the testing phase we kept one pneumatic level and added either guided wave radar or ERS. At first the new level instrumentation was only used to monitor until the operations people saw how much better the device actually reported true level. Once they became confident in the newer technology we then replaced the displacer with guided wave radar allowing us to set up for either instrument to control or monitor tower level. We have since added this instrumentation scheme to several other towers in the refinery and plan on making this combination a standard for our level control. One of the main problems we solved with dual levels was reliability and the need for constant maintenance. Installing the newer instrumentation has allowed our process downstream to line out much better and faster than ever before during an upset. A comparison of trends on charts or trending clearly shows more precise control of the tower. No moving parts means less maintenance or downtime. "From the start it was clear that we were going to give operators better level control of their towers by installing these level control instruments. We also achieved a significant safety benefit by providing redundancy where there had not been any before.
This has allowed us much tighter and better control of our process and reduced overall maintenance costs and increasing profits." The solution for us was to hedge our bets by having two level measurement instruments that used different technologies to provide stable control and monitoring of our process towers. This was accomplished by installing one guided wave radar and one ERS onto our towers. Through careful engineering and study of level trends these two instruments have become our staple for level measurement. Instrumentation - Level DeltaV, Maintenance, Instrumentation - Level Refining Supervisor / Manager / Dept. Head Short Course craig kalkhof United Refining Company Richard Zachrobski ECI - - - - - - - Process Control - -
3. Operate & Manage Approved Repsol PLC Modernization - A tight time line approach for risk mitigation and operational success "Lower Natural Gas prices these days mean any unplanned outage can have lasting economic impact on profitability. At the Bigstone gas processing facility Repsol staff recognized a significant risk in their aging/obsolete PLC processors and I/O. The original PLC5 installation from 1994 was still functioning but there were no new replacement parts available and used ones on ebay were in very short supply.
Unacceptable risk in terms of mean time to repair led to a plan to migrate 600 i/o from PLC5 to the DeltaV based plant control system. The trick was figuring a way to do this during a narrow 5 day turnaround window. Good planning would obviously be the key to success here.
This paper discusses strategies, planning, configuration, execution and results of a highly successful project." "The Bigstone gas plant has run for several years with a split architecture system. DeltaV for regulatory control, PLC5 for logic/shutdowns. Moving to one system across the entire plant would benefit operations and fix the obsolescence risk. The challenge in this case was how to fit this switch into a 5 day turnaround window.
Planning pre-work and configuration testing were absolutely essential" The cut-over went smoothly and finished one day early. Operations now has one control platform with Redundancy, eliminating the single point of failure. The obsolescence issue was removed while providing the means for the plant to be run more efficiently with lower complexity. The final presentation will include economic results and impact on plant production, uptime and annual targets. Electronic Marshalling was an obvious fit since we had physical space constraints. Replacing marshalling with CHARMS gave flexibility while respecting density constraints.DeltaV logic templates reduced configuration time which was important since we had to reverse engineer the PLC logic. This afforded more time for testing which lowered risk posed by the narrow shutdown window. DeltaV Migration, Reliability, Modernization Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Plant or General Manager Workshop Troy Williams Repsol Oil and Gas Canada Brett Stiles Repsol Oil And Gas Canada Inc - - - - - - - Process Control - -
3. Operate & Manage Approved Making Big Rocks Into Litte Rocks with DeltaV Freeport-McMoRan Sierrita's Crushing Operations was experiencing difficulty breaking in Sandvik Secondary and Tertiary Crushers after a liner change or overhaul. Sierrita’s Automation team worked with Operations and Maintenance to develop a control scheme using DeltaV to take over the role of the Operator during the break-in process. A control scheme in DeltaV was developed which eliminated unsuccessful break-ins and reduced the break-in time from a week to 8 to 48 hours. Freeport-McMoRan Sierrita's Crushing Operations was experiencing difficulty breaking in Sandvik Secondary and Tertiary Crushers after a liner change or overhaul. The break-in process was being done manually by Operators which resulted in a lack of precision, accuracy and repeatability. Due to the complex requirements, it was common to have length break-in periods or failures. The break-in SFC eliminated unsuccessful break-ins and reduced the break-in time from a week to 8 to 48 hours. The break-in program provided a solution by continuously monitoring the operating health of the Crusher while making adjustments to the mantle. This also reduces stress on Crusher Operators who were required to manually break-in crushers over 14 12 hour shifts. Sierrita’s Automation team worked with Operations and Maintenance to develop a control scheme using DeltaV to take over the role of the Operator during the break-in process. This solution would have been provided by a Vendor in the former of APC software else known as an Expert System. Phase 1 solution was to utilize DeltaV via a SFC; Phase 2 is to enhance the break-in control scheme with MPC. DeltaV Efficiency, Operations, Maintenance Metals, Mining, Cement & Glass Engineer, Technician / Analyst / Specialist, Plant or General Manager Workshop Sam Del Rey Freeport-McMoRan David Miscisin Caltrol, Inc. - - - - - - - Process Control - -
3. Operate & Manage Approved DeltaV and Simulation Insure Successful New Plant Start-Up Novita Nutrition, an animal nutrition company, produces two branded products through its innovative process, including NovaMeal?, a highly digestible bypass protein for the dairy market and NovaOil?, a renewable oil used in animal feed, at its green field plant in Aurora, South Dakota. Novita Nutrition sources Dried Distillers Grains with Solubles (DDGS), as the beginning feedstock and through a patented process extracts most of the unsaturated fat resulting in the two branded products. CHARMS I/O allowed late design changes without negatively impacting budgets. MYNAH Mimic simulation allowed for testing of control system functions and operator interfaces. Operator training on the simulation allowed for a safe start-up of the plant and reduced time to reach full production. New plant and highly integrated process presented challenges in project execution and construction. New information from vendors, process modifications based on trials at a pilot facility resulted in design changes well into construction. Operators had to be familiar with plant controls and processes on day one though there was no plant running this process where they could be fully trained. Control system design and implementation met budget expectations and provided flexibility required by late changes in the project. Operators were familiar with the system operation on the first day of production and had practiced emergency procedures in the control system environment. Result was reduced start up time for this new process allowing plant to reach production goals ahead of schedule. Mimic Simulation allowed engineers and plant staff to complete design, test operating procedures and make changes independent of hardware changes. Plant operators had access to the simulation before start-up which provided training on procedures and emergency sequences. CHARMS allowed hardware changes at the last minute with minimal impact on costs or schedule. DeltaV Management, Training, Operations All / Cross-Industry Consultant, Project Manager / Lead, Plant or General Manager, Engineer Workshop Kurt Swenson Novita Nutrition Jeff Pingeon Novaspect - - Dave Schneider Novaspect - - - Process Control - -
3. Operate & Manage Approved MPC Applications in Pulp Mills that Save Money The pulp and paper process has many complex unit operations with highly coupled inputs, challenging dynamics, uncertain measurements, and unmeasured disturbances. Advanced control techniques provide a way to effectively address these challenges where conventional control falls short, resulting in reduced costs, increased throughput, and improved quality. This presentation will focus on case studies highlighting the successful application of model predictive control (MPC) to several pulp mill applications with savings ranging from $50,000/y to $1,000,000/y. The pulp and paper process has many complex unit operations with highly coupled inputs, challenging dynamics, uncertain measurements, and unmeasured disturbances. Due to these challenges, conventional control techniques fall short and the mill relies heavily on experienced operators to maintain stability. The presentation will include multiple case studies for MPC solutions on the above applications. For each applications, savings realized at various pulp mills ranging from $50,000/y to $1,000,000/y will be presented. Advanced control techniques provide a way to effectively address these challenges throughout the pulp mill and optimize operations to reduce costs, increase throughput, and improve quality. This presentation will focus on the successful application of model predictive control (MPC) to several pulp mill applications including brownstock washing, evaporators, boilers, causticizers, kilns, and more. Optimization Economic Justification, Process Control, Engineering Pulp & Paper Consultant, Vice President, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Sales / Marketing, Project Manager / Lead, President / Principal, Plant or General Manager, Operator, Engineer, Director Workshop Devin Marshman Spartan Controls TBD TBD TBD - - - - - - - Process Control - -
3. Operate & Manage Approved DeltaV SIS with Electronic marshaling proved best fit for standalone F&G offshore platform upgrade Dubai Petroleum Establishment (DPE) is an offshore Oil production facility in UAE established in 1963. As per the initial design of platform there was no F&G system implemented. Over the period and aging of some pipes/instruments there was a need to measure gas leaks and fire protection. DPE had central processing and operation facilities (CCR) with remote production wells. DPE adopted remote IO solution to reduce the multicore cable run from platform to CCR. Remote I/O and logic solving capability of the CHARMs SLS provides higher safety and availability in case of communication loss between the platforms compared to the traditional remote I/O solutions. Interface with existing plant DCS and modular design with expansion capability made CSLS most suitable for DPE's requirement. New F&G detectors at platform connected to F&G system in CCR location increased cable and laying cost. Central facility had space constraints for new cabinets. DPE preferred remote IO solution but knew communication loss to central controller could cripple the system functionality. Further they expected seamless communication of the F&G system with existing plant DCS system at CCR. DPE were able to save close to $100K cost associated to multicore cable, cable laying, reduced cabinet footprint. DPE used the OPC interface from DeltaV F&G system to existing plant DCS. Further DPE were able to get all the diagnostic inputs from the F&G detectors which would avoid any spurious alarms or trips. DeltaV SIS electronic Marshalling system design with CSLS in field not only solved the multicore cable issue but also overcome the communication loss issues compared to traditional remote IO design. High IO handling capability of Charms meant 50% less cabinet. Inherent serial and OPC communication helped seamless interface with plant DCS. DeltaV Operations, Safety, SIS / SIL All / Cross-Industry Consultant, Plant or General Manager, Operator, Engineer Workshop David Easthope Dubai Petroleum Swarup Gokhale Emerson - - Sachin Sethuram Emerson - - - Safety, Health and Environmental Compliance - -
3. Operate & Manage Approved Connecting the Dots: How Safety Impacts Operational Excellence Often organizations use the common metric of total recordable rate to measure safety success. Even extendable metrics, like severity rates and incident counts, are directly tied to safety. However, safety has a broader impact well beyond an employees’ well-being. During this session, cases will be shared exemplifying how safety performance is both an indicator and driver of increased operational excellence. Links will be made to improved operational discipline, decreased downtime, increased maintenance and reliability performance, and more efficient operations. Participants will see how to link operations to HSE while building the case for safety as a driver of operational excellence. Many organizations face the challenge of building a comprehensive business case for safety. Lagging indicators such as total recordable rates and severity rates are used, but the positive impact a strong safety culture has on operational excellence is often missed. Organizations can achieve improved safety and operational performance through an integrated approach that includes technical models, processes, mindsets & behaviors and capability building. In this workshop, participants will learn, through examples from other organizations, how improved safety performance can lead to improved operational excellence. Safety Maintenance, Reliability, Operations All / Cross-Industry Consultant, Vice President, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Sales / Marketing, Project Manager / Lead, President / Principal, Plant or General Manager, Operator, Engineer, Director Workshop Rich Eagles Dupont Sustainable Solutions Will Goetz Emerson Automation Solutions - - - - - - - Safety, Health and Environmental Compliance - -
3. Operate & Manage Approved Electronic Marshalling the right choice for legacy system migration Dubai Petroleum Establishment (DPE) is an offshore Oil production facility in UAE established in 1963. DPE has been using Emerson's RS3 control system for more than 20+ years at their Water Flood platform associated to Fateh offshore complex. RS3 system had reached its end of life in 2013. Since then it was challenging for DPE to maintain this system and decided to replace it with latest control system. In addition the existing relay based safety system also needed to be replaced by smart Logic solver based ESD system. Main objectives under this project was flawless migration to new system with minimal complexity, cost and cabinet footprint. DPE analyzed various systems available in current market. DPE selected Emerson's Electronic Marshalling solution which met all of objectives. Current challenging market forced DPE to use inhouse expertise and avoid any 3rd party consultants for this revamp project. They wanted to achieve flawless migration of their obsolete RS3 and relay based ESDsystem. Outdated cabinet wiring data were added challenge. DPE expected the selected vendor to do have RS3 migration experience, provide flexible system with reduced cost & cabinet foot print. DPE where able to migrate from a separate DCS + Safety system to an integrated smart DeltaV ICSS solution. Charms solution provided Opex savings of 20% compared to traditional approach, it also provided flexibility in cabinet wiring which reduce the cutover period. The migration tool minimize reverse engg efforts. Integrated HART capability of the selected solution diagnose field fault faster. Electronic marshaling solution had 20% less cabinet footprint compared to RS3 system. The flexibility of the charms solution helped quick wiring changeover from existing marshaling to Electronic marshaling. CIOC + CSLS helped to achieve a truly integrated solution. Charms along with migration tools provided all the confidence in DPE to overcome challenges with less OPEX expense. DeltaV Modernization, PlantWeb, Operations All / Cross-Industry Consultant, Supervisor / Manager / Dept. Head, Plant or General Manager, Operator, Engineer Workshop Simon Keyes Dubai Petroleum Swarup Gokhale Emerson - - Sachin Sethuram Emerson - - - Process Control - -
3. Operate & Manage Approved Maximizing SAGD Production with MPC-PLUS "In steam assisted gravity drainage (SAGD), it is efficient to withdraw the bitumen/water emulsion from a reservoir as fast as possible to minimize heat loss to its surroundings. By maximizing steam utilization, production is maximized. However, a small emulsion layer is required to prevent the steam from entering the wellbore which is inferred from a subcool measurement.
We demonstrate that MPC-PLUS inherently manages the long process dynamics of SAGD production/subcool. We also show that process dynamics can vary up to a factor of 10 along a well’s length. To quickly model the well, we use Matlab to automatically create 60 process models per well along its length, and MPC-PLUS was easily configured to switch to the correct model when the controlling wellbore subcool position changed." The existing PID controller was difficult to tune given the long process dynamics, and it was unable to compensate for variations in dynamics down the length of a well. Moreover, it was not designed failsafe to manage the unreliable wellbore instrumentation, thus an inferior subcool measurement was used. Throughput was sacrificed, and controller maintenance and pump speed variability was high. The controls work the pump less hard than PID subcool control, yet tighter subcool control is achieved leading to significant steam savings by permitting closer operation to the subcool constraint. Wellbore subcool variability decreased by ~73%, pump speed variability decreased ~50%, and production increased an estimated 5%+ per well due to less steam heat loss to the reservoirs’ surroundings. DeltaV MPC-PLUS was utilized to manage the long process dynamics of SAGD production. Matlab quickly and automatically generated 60 process models per well for each temperature point down the length of the wellbore, and MPC allowed for easy model switching when the controlling subcool position changed. Moreover, MPC switches over to redundant measurements for control upon instrumentation failure. Optimization DeltaV, Process Control, Predictive Technology Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Engineer Workshop Greg Myhill Athabasca Oil Corporation Ken McClure Spartan Controls - - - - - - - Process Control - -
3. Operate & Manage Approved A Program Approach to Achieve 30% Efficiency Gains Cargill Corn Milling has 5 separate plants undergoing upgrades from obsolete control systems to DeltaV and/or adding new DeltaV infrastructure to interface with existing control system technology. A central program approach was implemented to manage all of the projects consistently across all sites as well as to execute to the developed program standards. This presentation will provide an overview of the program approach including a deep dive into the performance metric data, achievements, continued challenges, and continuous improvements using Project Certainty elements. A major challenge presented at the onset of the program was to achieve consistency on hardware and software and to insert best practices across each of the locations undergoing the upgrade to DeltaV. Executing a migration program approach allowed us to implement the developed standards, track performance, achieve continuous improvement, and realize efficiency gains. 14 of 30 individual projects have been completed across all sites, and 7 other projects are currently in different execution phases. The program has made significant increases in cut-over efficiency from one project installation to the next, as well as a decrease in project cost and configuration time. This presentation will analyze the program approach and efficiency gains achieved. A program approach using a core team of Cargill and Emerson personnel to manage and guide individual project teams to achieve continuous improvement. Standards were developed for the project teams with common project tracking and reporting tools along with audit functions to ensure consistency. Program objectives with Project Certainty elements enabled efficiency gains. Efficiency Codes & Standards, Migration, Management Chemicals (Industrial, Specialty) Engineer, Project Manager / Lead, Plant or General Manager Workshop John Krueger Cargill Tom Canterberry Emerson Automation Solutions - - Nancy Shoup Emerson Automation Solutions - - - Process Control - -
3. Operate & Manage Approved Cracking Furnace Operation Optimization with Wireless Monitoring Furnace temperature and pressure monitoring has been done with traditional wired transmitters in the past, but identifying exactly which set of tubes was fouling and to what degree was difficult. By the time a serious issue was identified, it was often too late. With the introduction of the low cost of wireless pressure/temperature transmitters, a plant can now monitor every set of tubes, starting with clean status and trending from there. This allows operation personnel to clean tubing when needed in a timely manner, reducing fuel costs and keeping efficiency at a maximum level. Unscheduled major outages due to tube fouling from excessive buildup of coke residue caused an average of 30 to 45 days of furnace downtime a year and $125K/day in production losses. Due to adverse conditions, the cleaning process required 24 hours. During this time, plant output was reduced by 12%. In response, the plant was pigging tubes annually, a very expensive and time-consuming activity. Each bundle is monitored, so production continues until maintenance is required. With daily trending of tube fouling, segmented cleaning is performed without shutting down the entire furnace, saving $4M/year. Reduced downtime increased efficiency by 2% for a 4-month ROI. Additional revenue from fewer shutdowns covered the cost of the 96 wireless transmitters and installation after only one year. The Cracking Furnace is composed of 12 bundles of feed tubes, and each bundle has 8 heat exchangers. A total of 96 Wireless 3051S Pressure Transmitter units were installed to monitor the heat exchangers within each tubing bundle, giving the plant visibility regarding coke buildup. This allowed the plant to optimize control by balancing flow among the bundles for best furnace yield. Wireless Economic Justification, Reliability, Predictive Technology Petrochemicals, Refining Director, Supervisor / Manager / Dept. Head, Plant or General Manager, Operator, Engineer Workshop Robert Boyer Flint Hills Resources Marcio Donnangelo Emerson Automation Solutions - - James Raymond Emerson Automation Solutions - - - Asset Management and Protection - -
3. Operate & Manage Approved Native Control of Pressure Swing Adsorption (PSA) Units with DeltaV Pressure Swing Adsorption Units are commonly used in Refining and other industries for the purification of hydrogen, oxygen and other gases. The processes are typically licensed and controls are usually done in vendor supplied equipment. The controls are complex and required relatively high speed processing. This workshop will provide a case history of multiple installations across multiple refineries where PSA control was done natively in DeltaV. The workshop will provide an overview of the process, control and sequencing requirements and implementation details. A native DeltaV solution eliminates the need to maintain multiple hardware platforms and eliminates the need for special communications between systems. The solution improves reliability by providing access to advanced valve and instrument diagnostics available through AMS Device Manager. Multiple PSA units are currently in operation at multiple refineries using native DeltaV with both classic I/O and CHARMS. With the collaboration of Emerson Engineering Center, PSA Consultant & the customer, Emerson developed a specific library of module Classes, Templates & composites that met the stringent functional requirements if the process technology vendor. Process Control DeltaV, Process Control, PlantWeb Alternative Fuels, Refining, Petrochemicals, Engineering (OEM's, E&C's, Integrators), Chemicals (Industrial, Specialty) Consultant, Technician / Analyst / Specialist, Sales / Marketing, Project Manager / Lead, Operator, Engineer Workshop Mike Fornshell Phillips66 Jay Colclazier CHS, Inc. - - Phillip McGough Emerson Automation Solutions - - - Process Control - -
3. Operate & Manage Approved Device Alerts - Finally! An Emerson Solution for Installed Base Users "Many users have experienced the negative consequences of improper device alert configuration defaults in DeltaV. High volumes of confusing, non-actionable device alerts fill up the Event Chronicle and flood operators with meaningless alarms. This workshop will discuss the Emerson developed solution to improve the device alert experience for installed base users.
This workshop will show users how to get the new Emerson solution and how to use it to improve the device alert experience." Users have resorted to a variety of solutions to eliminate unwanted device alerts, including turning off the alerts or disabling HART communications. Many of these solutions also diminish the benefits of HART devices and eliminate useful actionable alerts. This workshop will show you how to turn device alerts back on and get useful, actionable information. Benchmarking has shown that device alert volumes can be decreased by 60% - 80%. With the new Emerson solution, Device alert records will be automatically eliminated from the DeltaV Event Chronicle view and device alarms will no longer appear on Operator Workstations by default. Emerson has redefined the alerts in a high majority of current and previous generation Emerson HART devices. In addition, new enhancements to current and previous release of DeltaV greatly simplify the process of updating existing system configurations. DeltaV AMS, Maintenance, Engineering All / Cross-Industry Engineer Workshop Jay Colclazier CHS, Inc. Duane Toavs Enmerson - - - - - - - Asset Management and Protection - -
3. Operate & Manage Approved The Slope of a Line Kept Our Plant Alive: Measuring Flow Using Linear Regression Measuring flowrate is usually an uneventful task, right? You just install the flowmeter, hook it up to the DCS, and you’re good to go. Sometimes, however, installing a flowmeter is prohibitive or downright impossible. On paper, the slope of tank level readings over time can be used to compute flow. In practice, computing slope in the DCS, accounting for disturbances in the tank, and dealing with noise make this task more challenging. Come see how we applied a least squares regression in DeltaV to measure flowrate without using a flowmeter. How does one obtain slope in the presence of noise? How should previous tank levels and the time be recorded and stored? How can you differentiate valid data from bad data? How do you dynamically alarm for flowrate discrepancies? DeltaV can only store up to single precision floating points. What are the limitations of this? We will present different methods of tackling these challenges. We met a DOE requirement to provide ‘redundant’ flow measurement for a critical system. Installing a second actual flow meter was not economically possible due to radiation hazards. However, the addition of this ‘virtual’ instrument has allowed us to continue to operate safely, efficiently, and economically. Understanding the process, a little bit of ingenuity, and analyzing historical data proved to be beneficial. Utilizing techniques to filter out noise and disturbances, we obtained flowrate by monitoring the rate of tank depletion. Process Control DeltaV, Optimization, Instrumentation - Flow All / Cross-Industry Engineer, Technician / Analyst / Specialist, Plant or General Manager, Operator Workshop Sterling Bash Savannah River Remediation Adam Samet Savannah River Remediation - - - - - - - Process Control - -
3. Operate & Manage Approved Notre Dame scores again by simplifying their process control with 580 CHARM and DeltaV Emerson’s 2009 introduction of Electronic Marshalling (EM) for DeltaV revolutionized many aspects of plant control, and not coincidentally of system implementation. ASCO has extended EM — and for the first time allows integrated control of pneumatic valve manifolds on one network. Notre Dame recently employed this new technology for control of a water system on campus which simplified the process of valve control and made a cleaner more manageable installation using ASCO's 580 CHARMS Node, 500 series valves, and Panel Mount Kit. Notre Dame used to control valve piloting via discrete wiring. This was a costly labor intensive way to setup valve control on a DeltaV network. The ASCO 580 CHARMs manifold allowed direct connection to DeltaV through the CHARMS I/O architecture, offered redundant control,and feedback on valve status. It significantly simplifies configuration, wiring, and it empowers the full, native diagnostic capabilities of DeltaV. It requires one communication cable, in simplex configurations, to be connected from the CIOC to the Controller while maintaining redundant power and communication to the valves. It also allows for diagnostic feedback to the DCS. Using the Emerson CHARMs architecture ASCO Numatics manifolds are connected directly through the backplane to the DeltaV controller via the CHARMs I/O Card (CIOC). Now what use to be a panel full of wires and bulkhead fittings became a two-wire manifold control with a single panel connection for pneumatic outputs. Actuation DeltaV, Process Control, Optimization Power & Utilities Engineer Workshop Thomas Cole Notre Dame University Bill Farmer Novaspect - - Don Launder ASCO - - - Process Control - -
3. Operate & Manage Approved Improving PEMEX Safety level in Offshore Facilities Improving safety was Pemex’s primary concern after a fatal explosion at an offshore Abkatun platform in the Gulf of Mexico. ASCO took this challenge very seriously and came up with a great safety control panel for the Emergency Shutdown Valves (ESDV's) and Bettis spring-return pneumatic actuator assembly. The safety control panel, along with various other Emerson solutions, enabled the company to improve their confidence in their safety level and also the reliability of the facilities. PEMEX previously installed double-acting actuators controlled by an electro-hydraulic control panel which was sometimes not SIL certified. With the ASCO Control Panel Solution complementing the spring-return Bettis actuator, the reliability to get the most safety in last position for the ESDV increased. Availability in the Safety Instrumented System with solenoid valves in redundancy and on-line maintenance; feedback of the behavior of the components such as solenoid valves and pressure switches with on-line tests; avoid spurious trips in the ESDV; improved reliability and safety with a SIL 3 system and leakage and failure points reduced by its compact design. Design a control panel for the ESDV featuring the ASCO RCS (Redundant Control System), along with additional components, inside a cabinet in order to guarantee the safest operation. Reliability Isolation Valves, Safety, SIS / SIL Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Engineer, Plant or General Manager, Operator Workshop ROBERTO CARRASQUEDO PEMEX HECTOR ANIBAL MARTINEZ ASCOMATICA SA DE CV - - - - - - - Plant Operations Management - -
3. Operate & Manage Approved Techniques for Remote Monitors in Hazardous Areas "Three general technical solutions are available today to deploy and operate a remote monitor in a hazardous location:
1. KVMs with a suitably rated remote monitor
2. Purge-Pressurized enclosure with remote monitor
3. Industrial Thin Client remote monitor
A remote monitor in any process area, especially a hazardous area, must be industrial, rugged, and suitable for use in that area, including wide-temperature ranges." A commercially available workstation or a commercially available thin client cannot be installed directly in a hazardous location; protection must be provided. And, often the unit must be able to support wider temperature than commercially available products. Using an integrated industrial Thin Client remote monitor solution can save cost both in hardware cost and installation time. A typical application of 10 remote monitors, plant located in Class I Div 2, an integrated solution can save $2,000/remote monitor relative to KVM solutions, plus save 40-60 hours of installation time. An industrial Thin Client remote monitor can provide a much better solution for deploying and operating as remote monitor in a hazardous location. If multiple remote monitors are required, it may make sense to utilize the Virtualization architecture. DeltaV Installation Best Practices, Virtualization, Operations All / Cross-Industry Consultant, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Project Manager / Lead, Operator, Engineer Workshop Marc Seissler Pepperl+Fuchs, Inc. Bruce Greenwald Emerson - - Aaron Severa Pepperl+Fuchs - - - Plant Operations Management - -
3. Operate & Manage Approved Tackling Critical Transportation Capacity Requirements for the National Gas Pipeline Network "Following significant reforms in the Mexico energy sector, the single role that Pemex once had over the industry has changed, and a new player, CENAGAS, is now part of the management, administration and supervision of operations, transportation, and storage of natural gas on a national level. CENAGAS, which has a more corporate structure than other state owned entities, has also inherited the responsibility of overseeing the bidding process through which private enterprises can invest in the energy sector, a role that CFE, the national utilities company was previously in charge of.
CENAGAS is responsible for Mexico’s gas provision and distribution coordination in the most secure, efficient, and reliable way possible and uses specific tools/applications to ensure gas availability." CENAGAS is a new entitity that took over the operations of the existing PEMEX +9,000 km gas network, as well as the supervision of private transmission lines. This operation and supervision requires operational systems, which are currently projects under development, reason for which CENAGAS temporarily outsources these services, along with specific maintenance needs, to PEMEX. PiplineStudio has allowed the operations and commercial CENAGAS teams to reliably validate and oversee safety, efficiency, operational, capacity and infrastructure related information provided by their temporary +9,000 km gas network operator, PEMEX, and the private transmission companies, by providing fast and detailed hydraulic analysis, operations scenarios and operations data compatability. The outsourcing of these operational and commercial requirements to PEMEX, as well as the supervision of private transmission lines, make information validation critical. These operational/commercial validations are currently possible via the offline gas hydraulic modeling capabilities provided by PipelineStudio to the CENAGAS operational and commercial areas responsible for gas availability. Operations Modernization, Process Control, Optimization Oil & Gas Midstream (Pipelines, Terminals) Consultant, Operator, Engineer, Director Workshop Nestor Gonzalez CENAGAS Daniel Rubinestein Emerson - - - - - - - Decision Support & Data Management - -
3. Operate & Manage Approved DeltaV Logbooks streamline an internal communication in organization The company ZT Kruszwica SA, owned by BUNGE, is a leading producer of edible oils and margarines in Poland. Almost the whole process is controlled by DeltaV DCS. The system architecture is widely distributed over ten local control rooms. Shift and operation managers work in different, remote offices. A lack of consistent and efficient communication between operators and shift mangers happened to be a reason of some misunderstanding and various interpretations of past events. Issues were reported to automation manager who decided to implement a DeltaV Logbook solution. Since years of process modernizations and extensions, more and more tasks were assigned to shift and operation managers. It reduced a time available for a direct discussion and meetings. Operators spend a considerable part of work time on installation, out of control room. A lack of consistent and efficient communication built up to the main problem in organization. A successful DeltaV Logbooks implementation streamlined internal communication and reduced a risk of misunderstanding during shift handovers. Examination of past events is clear, all needed data and operator entries are easy accessible for shift and operation managers also from office PC. A shift scheduler is available for every user, all work instructions and procedures are easy accessible. There was a market research made to find the best solution to resolve issues and streamline internal communication. DeltaV Logbooks was chosen as it offered the whole needed functionality. After Logbooks implementation, operators can create log entries, manage tasks, and collaborate directly with shift managers from a DeltaV operator station. All raports are legible and unambiguous. Operations Business, Maintenance, DeltaV Food, Beverage & Consumer Goods Engineer, Supervisor / Manager / Dept. Head, Operator Workshop Marcin Palacz ZT Kruszwica SA Ryszard Boron Emerson Process Menagement Sp z o o, Poland - - - - - - - Plant Operations Management - -
3. Operate & Manage Approved Kuwait Oil Company Increase Production Capacity Building New Facilities using CHARMS Technology. Kuwait Oil Company recently has constructed 4 new facilities through various EPCs with a total of 21,000 IOs (DCS+SIS) in different locations and overcame space constraint and challenging project schedule using DeltaV CHARMS based Electronic Marshalling technology as an approved ICSS solution "? Challenging Project Schedule with late engineering Inputs
? Highly reduced Footprint helped in early completion of shelters/Instrumentation related civil works drastically reducing project lead time.
? High Flexibility in incorporating late changes, IO type Change without space/timeline extension." "? Overcame challenging project timeline
? Faster hassle-free commissioning with DeltaV AMS and Mobile Worker
? Diagnostics and Monitoring of plant assets with DeltaV AMS
? Greater than 1M$ opportunity loss prevented per facility with faster startup time" Emerson has provided the assigned EPCs CHARMS based Electronic Marshalling technology and DeltaV AMS in line with KOC specifications and guidelines where it has overcome the schedule constraint providing KOC the aimed space saving. Also provided system is being designed on wireless ready concept where KOC can expand and deploy Plantwide various wireless solution in future. DeltaV AMS, Wireless, DeltaV Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Engineer Workshop Ali Al-Kandari Kuwait Oil Company Yash Bhatt Kuwait Oil Company - - Shailesh Wattamwar Emerson Process Managment Qatar W.L.L - - - Process Control - -
3. Operate & Manage Approved Continuous manufacturing for pharmaceutical products Eli Lilly’s work with continuous process and Process Analytical Technology (PAT) is changing the production methods used for pharmaceutical products. Traditionally, the products were manufactured in a batch process that was time consuming and included several different unit operations. These operations typically included dispensing, blending, blend laboratory analysis, granulation (if needed), tablet compression, and tablet laboratory analysis. The Continuous Direct Compression process utilizes advances in PAT and combines dispensing, blending, tablet compression and analysis, into a single process In the batch model, scaling up from small development batches to production batches had always been a challenge, primarily due to differences in the size of equipment between the development and production facilities. Additionally, in the batch process, if laboratory sampling determined that material was out of spec, the entire batch would have to be rejected. There is no scale-up for production because the continuous process utilizes the same equipment in both development and production environments, with difference in batch sizes only being a function of how long the process is run. The integration of the PAT enhances process understanding and allows the process to reject only the tablets that are out of spec rather than the whole batch. A Continuous Direct Compression process centered around a DeltaV control system was developed. The development of this process relied on expertise from industry leaders in each of the former unit operations with DeltaV integrating these operations into a single process. Additionally, DeltaV provides a single operator interface and recipe management to run the process. DeltaV DeltaV, Process Control, Operations Pharmaceutical & Life Sciences Engineer Workshop Ronald Ruff Eli Lilly Companyh Steve Dyer Eli Lilly - - Alan Mohr Cornerstone Controls - - - Process Control - -
3. Operate & Manage Approved World’s first FLNG project on the fast-track with project certainty, for operational certainty PETRONAS, Malaysia’s national oil & gas company, set out to build a floating LNG (FLNG) plant in record time. As the world’s first FLNG vessel, changes could be expected as the design was not yet fully mature. Moreover, the location is remote and staff is limited. Vessel weight and space requirements had to be considered. System I/O was installed indoors. 584 transmitters were replaced with only 73. The architecture has flexibility to add devices and signals with little or no wiring. Device and wiring cost savings were achieved. There were many changes after FAT but they were easily handled allowing project to stay on the fast track with confidence. Already in the first few months device diagnostics saved several man-days of investigation. PETRONAS FLNG is the world’s first floating LNG plant to operate so no prior FLNG experience existed anywhere. Changes could be expected as the design was not yet fully mature so automation project needed flexibility to adapt to changes to move fast with confidence. Moreover, remote location with limited staff onboard requires automation letting them operate with confidence. Device and wiring cost savings were achieved. There were many changes after FAT but the flexibility of the architecture made these easy to handle to stay on the fast track with confidence. The floating plant has been in production since December 2016. Device diagnostics already saved several man-days of investigation for two level issues. Operators have greater confidence in digital readings. System I/O was installed indoors with bus power integral to H1 card. 73 multi-input temperature transmitters took the place of 584 single, no wiring or I/O needed for valve position feedback, flexibility to add devices without running long cables, and simply turn on more device I/O. Virtual remote seals instead of capillaries. Field indicators used extensively. Centralized device firmware update. DeltaV Engineering, PlantWeb, Foundation Fieldbus All / Cross-Industry Consultant, Project Manager / Lead, President / Principal, Plant or General Manager, Engineer, Director Workshop Naysan Lee-Forooghi PETRONAS Harun A Rashid PETRONAS - - Jonas Berge Emerson Automation Solutions - - - Process Control - -
3. Operate & Manage Approved KOC select ICSS approach based on Electronic Marshalling Technology to replace existing legacy SIS Kuwait Oil Company objective in the project was to De-bottlenecking one of the their production facilities to increase the production capacity. One of the challenges to achieve the increased production is to modernize the existing scattered ESD systems and consolidate the signals in integrated DCS and SIS system that supports the seamless integration with the existing DCS. Integration with field devices were essential to achieve the facility Integrated Assets Management & facilitate the complete proof testing for the Safety Instrumented Functions including the Partial Stroke Testing for the final element. Existing non-integrated architecture imposed challenge on the bottlenecking project as it requires separate FAT efforts testings. Demolishing existing ESD systems and relocation into new building requires reduction in the foot print and quick system changes adaptability due to I/O changes, while achieving seamless integration with the existing BPCS and the field devices over HART protocol. "1. Reduced the required foot print by 30%.
2. Eliminates unnecessary interfaces such as HART MUX and IS Barriers.
3. Eliminates the need for the integrated FAT." The solution considered was based on DeltaV SIS with Electronic Marshalling due to its capability to reduce the required foot print, built in integrated HART and easy integration with the existing BPCS based on DeltaV. SIS / SIL AMS, Migration, DeltaV Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Engineer Workshop Louis Thiagaraj Kuwait Oil Company Mohammed Adel Emerson Middle East & Africa - - Yash Bhatt Kuwait Oil Company - - - Safety, Health and Environmental Compliance - -
3. Operate & Manage Approved QAFAC get insight to its critical ACHE (Fin-Fan) health condition with Pervasive Sensing Qatar Fuel Additives Company produces Methanol and MTBE in Qatar. Operation Excellence is a key focus as they have a vision to be among top 5 global methanol and MTBE producer by 2020. They are always looking for cutting edge solutions to help them in this initiative. Manual condition monitoring was not sufficient and Safe to monitor critical ACHE running condition. Qafac implemented Emerson's cost effective & easy to deploy wireless technology for 94 critical ACHE to monitor them online automatically. This helped in improved operation and insight to asset health condition at any given time. This also improved safety for their technicians who use to work at height for data collection earlier. "Critical ACHE (Fin Fans)without continuous Vibration Monitoring.
Insufficient data to asses Fin Fan’s condition.
Safety for Condition Monitoring Technicians who were collecting data at height." ACHE health condition visibility to operators. Solution is helping in identifying developing faults much in advance. Man-Hour savings as no need to have offline data collection. Improved safety for technicians. Qafac selected Emerson's wireless based Vibration Monitoring CSI9420 and interfaced with existing AMS Machinery Manager software suit available at site. This solution got interfaced with plant DCS to provide online data to operators next to other parameters on existing HMI screen. Analysis data made available to Rotating Analysts. Predictive Technology CSI Technology, Safety, Operations Chemicals (Industrial, Specialty), Refining, Petrochemicals Engineer, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Plant or General Manager, Operator Workshop Selvaraj Murugan QAFAC Durgesh Jha Emerson - - - - - - - Plant Operations Management - -
3. Operate & Manage Approved Cargill Improves Maintenance by Connecting Field Information "As a critical link in the global food supply chain, Cargill relies on records in its AMS Device Manager database. However, with devices that occasionally require field maintenance, managing data integrity used to be an overwhelming task.
As a beta site, Cargill had early access to the AMS Trex communicator’s Auto Sync capabilities. With Trex, Cargill can ensure that every change in the field is updated in the asset database, and that the audit trail is detailed, accurate, and reliable. Not only did standard operating procedure not change, Cargill was even able to streamline by eliminating some tasks." With field maintenance work practices, Cargill was exposed to configuration drift: the tendency for asset configurations to become more divergent due to manual, ad-hoc changes and updates made in the field. Cargill needed to maintain data integrity and improve audit trails for compliance and asset support, but not at the cost of making technicians’ jobs more complicated and cumbersome. The AMS Trex Device Communicator’s Auto Sync feature has ensured that Cargill can allow technicians the convenience of a handheld tool and be confident in the integrity of company data. Even stranded and brand new devices can now be automatically brought into the fold. Auto Sync has limited the risk of human error during maintenance, while reducing the task load for field technicians. Cargill was selected as a beta site for the AMS Trex Device Communicator, precisely because Auto Sync was designed to solve its core problem. With Auto Sync, Cargill sends technicians into the field whenever necessary, knowing that changes will be automatically updated via Wi-Fi and accurately timestamped in their AMS Device Manager database, making configuration drift a thing of the past. AMS AMS, Reliability, Maintenance Alternative Fuels Engineer, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head Workshop Nicholas Meyer Emerson Automation Solutions Marshal Dreessen Cargill - - - - - - - Asset Management and Protection - -
3. Operate & Manage Approved Flexible Continuous Processing Suite Control with Validated Batch Reporting "Single Use and Continuous Processing are the buzz words of the pharma industry. But, OEM equipment vendors only provide a piece of the puzzle.
Manufacturers need cohesive systems not a return to islands of automation.
This session reviews a modular, holistic approach utilizing best in class skids with easily validated and maintained modular DeltaV system.
Utilizing customizable DeltaV elements, right sized interfaces to OEM skids, and a unique method for capturing batch data from a continuous process, approach discussed has delivered best in class total cost of ownership solutions.
Approach delivers one button startup and shutdown of the suite, and batch reports from the continuous process that contain all FDA required data for product release." Continuous process data segmented into batches with genealogy, standardized HMI for OEM skids, consolidation of control with minimal replication between DeltaV and OEM skids, flexible unit operation sequence without revalidation, and one button for startup/shutdown of the suite will be discussed. Exceptionally easily operated and maintained systemic approach. Batch reports from continuous processes. Correlation of continuous data with specific end product lots. Raw materials, filters, and consumables tracked as well. Operates with a minimal staff. Best in class total cost of ownership. PAT applied at each stage of the process producing uniform validated product and GMP batch records. Flexibility of process order minimizing product change costs. DeltaV with single use ASCO pinch valves, and metering pumps for flow control, modular supervisory control design allowing rearrangement/removal of unit operations. Taking advantage of DeltaV advanced functions like PID PLUS to overcome PAT instrumentation update issues, batch control and history to capture all of the process data, and InfoBatch for reporting on a continuous process. Operations DeltaV, Optimization, Operations Chemicals (Industrial, Specialty), Pharmaceutical & Life Sciences, Engineering (OEM's, E&C's, Integrators) Consultant, Supervisor / Manager / Dept. Head, Plant or General Manager, Operator, Engineer Workshop Maury Bayer PROCONEX Ed Smigo PROCONEX - - - - - - - Plant Operations Management - -
3. Operate & Manage Approved Transforming Data into Information at Hawkins Chemical using Syncade Logbooks Hawkins produces and distributes industrial chemicals from their terminals in the Twin Cities area. A need developed for a method to transfer knowledge within shifts and at shift change. This included equipment undergoing maintenance, active processes, safety updates, etc. An additional need was a way to initiate operator actions in the event of alarms and track those actions. The facility operates using Allen-Bradley PLCs and FactoryTalk HMI Suite and needed a way to share data throughout the company. This included tracking the time trucks were on-site and processing them through the facility in timely fashion to avoid demurrage. Syncade Logbooks, Event Monitor and SQL reporting were implemented to transform data to information and visualize throughout the enterprise. Information critical to operators was not readily available outside the HMI. Resolving alarms may require operations or maintenance involvement extending across shifts. Some information was in the FactoryTalk historian but not visible to all and ability to record operator responses didn’t exist. Consolidating this information for easy access and follow up, across multiple shifts was required. Shift change communication is greatly improved using Logbooks, increasing operator effectiveness. Operators have detailed information about events that occurred in the previous shift and status of all trucks on property. The ability to search for past events and the actions taken to identify and correct them is an extremely valuable tool that Hawkins can employ by using Logbooks. Using a combination of Syncade Logbooks, Event Monitor and web services developed by Novaspect, Hawkins is provided visualization of the process data and alarms in proper context and shift handover. Event Monitor triggered events when alarms tripped. This generated a new entry, grabbed required process data and started workflow for the technician to take notes and indicate when work was complete. Syncade Information Technology, Operations All / Cross-Industry, Petrochemicals, Oil & Gas Midstream (Pipelines, Terminals) Operator, Supervisor / Manager / Dept. Head, Plant or General Manager Workshop Kevin O'Rourke Hawkins Chemical Kyle Nystrom Novaspect - - Dave Schneider Novaspect - - - Plant Operations Management - -
3. Operate & Manage Approved The importance of PeakVue and Autocorrelation in a failure detection of Pre and Post Plant Shutdown In 2016 Braskem PP4 Unit carried out a planned shutdown that occurs every 30 months in compliance with the NR-33 Standard. On this occasion, work was carried out on critical equipment, which normally operates under a continuous operating regime, the failure of which entails a shutdown with a total production loss. The work in question evidences a fault diagnosis that preceded a few months before the stop in the input bearing of the gearbox extruder; As well as a fault detected during the start up (post intervention) of a critical propilene circulation pump. In both cases, a CSI 2140 data collector was used, supported by MHM software V5.61, whose Vue peak and autocorrelation tools were fundamental and of extreme importance to highlight the faults and justify their punctual interventions. Problem that could lead to big issues during Petrochemical Plant Start-up. This problem solved allowed the plant to start without any lost (production or material) and saved thousands of dollars to Braskem company Using Emerson CSI Technology PeakVue and Autocorrelation it was possible to find a problem in a critical gearbox (input bearing)before plant start-up. Reliability AMS, Efficiency, CSI Technology Chemicals (Industrial, Specialty) Engineer Workshop Julio Magalh?es Braskem Vitor Borges Emerson Process Management - - - - - - - Asset Management and Protection - -
3. Operate & Manage Approved Using analytics and AI to shift from reactive to predictive operations Traditional manufacturing practices rely on repetitive procedures with significant human interactions to deal with planned and unplanned events. Mistakes in following these procedures or assessing a situation can lead to costly outcomes. The combination of analytics and AI creates an opportunity for a significant shift in how plants will be monitored and problems (or abnormal conditions) avoided and diagnosed. New practices consist of creating solutions that learn from data and deploy the extracted knowledge in real-time. Thus, equipment failures and process disturbances can be predicted and costly damages prevented. It is often difficult to diagnose problems or abnormal conditions when they occur and even harder to predict that they are about to occur. Their diagnosis after the fact often requires considerable experience and significant time. The tools and methods talked about in this session can help prevent such problems. Column flooding on a debutanizer unit is presented as an example. These techniques were applied to specific use cases such as column flooding on a debutanizer unit. The rules in combination with the user interface improve the operators ability to proactively manage the process while at the same time preventing costly errors. The expected results are increased asset availability, reliability, and plant safety, reduced energy consumption and fewer quality issues. The solution involved data driven models combined with expert rules and fault propagation models that were deployed online for real time execution. A graphical user interface is used to show the impending and existing abnormal conditions, their root cause, and guide the operators and engineers to specific corrective actions. Predictive Technology Information Technology, Troubleshooting, Operations All / Cross-Industry Engineer, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Project Manager / Lead, Operator Workshop Mark Nixon Emerson Samy Achour Integrated Objects - - Noel Bell Emerson Process Management - - - Decision Support & Data Management - -
3. Operate & Manage Approved Closing the Loop with MPC! Dow Chemical manufactures a polymer product at its St Charles site using several reactors in a parallel and series arrangement. Unreacted feedstock product is separated from and recycled with fresh reactant feeds. Since the recycle composition is at a ratio different from the fresh feeds, the fresh feed ratio is manipulated to control the total feed ratio. The MPC closes the loop on Total feed ratio and recycle tank level. The transit time through the process creates a significant dynamic delay in the level control loop for the recycle surge tank. Therefore, this was an obvious candidate for Model-Predictive Control with one manipulated variable. Emerson’s Predict Technology was chosen to close the loop. This presentation describes the controls and the project execution. Close the loop around a recycle tank level and the total feed ratio in a reactor system. The Total Feed ratio is now actively controlled. So is the recycle tank level, which previously required continuous operator attention and intervention. Data is still being collected as far as benefits at the time of abstract submission. DeltaV MPC Predict was used to provide level control on a process where the deadtime was a dominant dynamic factor. In addition, the Total Feed Ratio (a process KPI) was deployed as the Control Variable (CV) in the MPC. Optimization DeltaV, Services, Process Control Chemicals (Industrial, Specialty) Engineer Workshop Chad Ory Dow Richard Bright Dow - - Lou Heavner Emerson Process Management - - - Process Control - -
3. Operate & Manage Approved Redundant Transmitters for Control. -An old idea, with a new approach. "In our continuous operating chemical plant, it is not only a financial risk to shut down the plant but a health and safety risk as well. So for a control loop to fail causing a plant shutdown is unacceptable.
We were experiencing multiple plant shutdowns per year, due to transmitter issues causing the control loop to fail. The reasons for the transmitter failures varied and each situation had a different effect on the control loop, but the result was the same; a major process upset.
We decided that this issue needed to be solved; this workshop outlines how we did just that. It also describes our approach on fault detection, controller recovery, and alarming for a control transmitter failure." "Our list of requirements for this solution were long, but it needed to perform at least the following:
-Detect all types of transmitter failures
- Maintain control of the process
- Be easy to roll out across our facility
- Ensure layers of protection were not degraded
- Generate stronger; smarter alarms
- Address deviation between redundant transmitters
- Not offset the process after a failure" So far we have recovered from 2 transmitter failures in the last year without loss of control of the process. Without these improvements, it would have cost 4 days of production loss, as well as 2 possible process safety events. The transmitters are much easier and safer to take out of service for maintenance. We developed a composite function block template that we could easily deploy across all of our control loops where redundant transmitters are available. The composite was designed to be flexible enough to work for any type redundant transmitters no matter the situation (new, old, level, flow, etc.) The solution exceeded all of our own expectations, so we would like to share it with others. Process Control DeltaV, Reliability, Operations All / Cross-Industry Engineer Workshop Scott Wright Agrium - - - - - - - - - Process Control - -
3. Operate & Manage Approved How the NAMUR Recommendation 148 helps to integrate Skids into DeltaV for Operator Training purposes "This presentation will explain how the NAMUR Recommendation 148 (NE 148) helps to visualize and operate a skid in a DeltaV environment, even if the skid runs on a PLC platform with no native understanding of each other’s engineering or visualization tools. NE 148 utilizes OPC UA to allow Tag based data exchange between the embedded platforms, while forming definitions for the data representation on the HMI.
For training purposes, a well automated mini plant was once built as a skid, using a SCADA solution, so it could be easily used in different locations and by different kind of users. For Operator Training purposes for a new plant with completely new users, this skid helps the operator to understand how DCS functions in a real plant works" Skid integration is typically a time and work intensive job, as the data that needs to be exchanged has to be defined and then integrated on both sides in a consistent way. As the HMI part is typically not defined at all, you have to start from scratch on the DCS side, with a lot of room for interpretations, which may require some rework to be done until the operators will be satisfied. As a result, the PLC / SCADA based skid could be integrated within a couple of hours rather than days of work. The operator can work with the skid in a DeltaV native way, as the graphic display of the skid lookalike all the other displays. Alarm and historical data access is also given in a typical DeltaV Operate way, so the Operators can now be trained on DeltaV Operate. Following the NE148 approach, a file that will describe the content residing on the HMI graphic, as well the data that needs to be exchanged to make it operate able, can be generated and read by the DCS, so the graphics can be re-built automatically. Economic Justification Codes & Standards, Operations, Engineering Chemicals (Industrial, Specialty) Project Manager / Lead Workshop Stefan Aumüller Lenzing AG Klaus Erni Emerson Automation Solutions - - - - - - - Process Control - -
3. Operate & Manage Approved How AMS Device Manager shaped Shell Prelude’s Instrument Reliability and Maintenance Program "When building the world’s largest floating production facility, it is important to design the maintenance and reliability systems to meet the needs of the facility. Come and hear how the Shell Prelude FLNG project team has shaped their instrument maintenance program using AMS Device Manager.
After successfully using AMS Device Manager to save thousands of man-hours of commissioning time, the Shell team structured the platform’s entire predictive maintenance program around the software. With AMS Device Manager coupled with remote services for equipment monitoring, diagnostics, spares support, and maintenance, Shell Prelude has reduced field staff, and reduced the need for high-level technical expertise on the platform, saving time and money even after startup." With so much technology on the Prelude, traditional commissioning estimates meant soaring labor costs and potential costly delays to first oil. After commissioning, the equipment must be adequately monitored, but reliable monitoring requires people. High level technical expertise always comes at a high cost, but even more so when those technicians are located at sea for long stretches of time. The use of AMS Device Manager to mass configure devices saved thousands of man-hours of commissioning time. Structuring Prelude maintenance around AMS Device Manager and remote maintenance services will help Shell save on maintenance and address safety concerns by reducing field staff and allowing the company to keep high level technical and subject matter experts on shore. Shell used AMS Device Manager to reduce configuration times and eliminate risk of errors requiring rework. Beyond commissioning, they will use their investment in AMS Device Manager as the foundation of their predictive maintenance program. With diagnostics, alerts, and health trends, Shell can predict potential failures and plan for maintenance – even more important with a floating platform. AMS Diagnostics, Reliability, Maintenance Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Consultant, Vice President, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Sales / Marketing, Project Manager / Lead, President / Principal, Plant or General Manager, Operator, Engineer, Director Workshop Rong Gul Shell Kyle Dickson Shell - - Scott Hokeness Emerson - - - Asset Management and Protection - -
3. Operate & Manage Approved Burner Management System design following IEC 61511 on CHARM Smart Logic Solvers (CSLS). "In 2016, Agrium Fort Saskatchewan Nitrogen Operations Plant together with Spartan Controls designed and fabricated six (6) fuel gas trains with Burner Management Systems (BMS). This project was executed following the IEC 61511 Standard. Tasks such as Process and Hazard Risk Analysis, Layer of Protection Analysis (LOPA), Safety Requirement Specification (SRS) development, SIF & SIL determination, detail design and SIL verification were all performed following an SIS Lifecycle Management Plan. The Burner Management Systems were built with DeltaV SIS CHARM Smart Logic Solvers (CSLS).
This presentation will share the entire project execution process following IEC 61511 and highlight several important technical advantages of using DeltaV SIS." "Our solution above all else needed to be cost effective. Our past BMS's were large and required all of the I/O to be wired a long distance at a large cost. We needed a better solution.
We hoped for the BMS to fit in a small Class 1 /Div 2 panel; that was local to the appliance. We also wanted a scalable system, as these appliances were relatively small with not a lot of I/O." Our project costs were greatly reduced by locally mounting the logic solvers, due to short wire runs between the appliances and the BMS's. Weeks of integration time with the DCS were avoided by using DeltaV SIS, instead of a non-Emerson manufacturer. The project was completed on time, and on budget, which was unlike other BMS projects we had executed in the past. DeltaV CSLS provided a scalable; cost effective option that would work for these small appliances, but still allowing full integration into our existing DCS. DeltaV CSLS’s also met our size requirement to fit the local enclosures, and satisfied our Class 1/Div 2 classification requirements, as well as our determined SIL requirements. SIS / SIL Codes & Standards, SIS / SIL, DeltaV All / Cross-Industry Engineer, Technician / Analyst / Specialist, Project Manager / Lead Workshop Scott Wright Agrium Hailei Jiang Spartan - - Larry Neumeister Spartan - - - Safety, Health and Environmental Compliance - -
3. Operate & Manage Approved Anatomy of a Successful APC Project on a Crude Oil Distillation Unit The crude oil distillation unit (CDU) is the first processing unit in virtually all petroleum refineries. The CDU distills the incoming crude oil into various fractions of different boiling ranges, each of which are then processed further in the other refinery processing units. Thus, the performance of the CDU impacts the entire refinery. A successful APC project includes technical aspects such as a benefit study, control foundation improvements, model predictive control and neural based property predictors. However, non-technical aspects such as acceptance of new technology, operator training and an on-going support plan are just as important! We will present the strategies and methods to complete technical as well as non-technical aspects in order to have a successful APC project! Changes in the composition of the incoming crude oil and varying process constraints (location and amount!) create challenges to the operation of the CDU. The atmospheric and vacuum fractionators are particularly difficult to operate optimally due to these reasons. This resulted in out of spec component draws and reduced charge rate. The APC project the component draws within specification, maximized higher value components and operated the unit within the multiple constraints. The atmospheric tower gasoline production was increased by about 4%, the vacuum tower HVGO product was increased by about 5% and charge rate increased by about 2% resulting in a payback period for the project of less than 9 months! An APC Benefits Study was performed to provide a design basis and estimated benefits. A Control Performance Project analyzed the control foundation to find and fix underlying control problems. A SmartProcess Fractionation application, including DeltaV Model Predictive Control (MPC) and Neural, was applied to the CDU fractionators. Operators were trained and a support plan implemented. Process Control DeltaV, Predictive Technology, Optimization Alternative Fuels, Refining, Pharmaceutical & Life Sciences, Petrochemicals, Oil & Gas Midstream (Pipelines, Terminals), Food, Beverage & Consumer Goods, Chemicals (Industrial, Specialty) Director, Supervisor / Manager / Dept. Head, Project Manager / Lead, Engineer Workshop Eric Wheatcroft CHS Inc. James Beall Emerson - - Jay Colclazier CHS, Inc. - - - Process Control - -
3. Operate & Manage Approved 10. It’s Hit the Fan, So Flush Meaningless Alarms using Alarm Flood Suppression The period after an equipment trip or shutdown is one of the most stressful and challenging times for operators. Part of the challenge stems from alarm floods; when the operator gets more alarms than they can respond to. If unabated, alarm floods can lead to a loss of situation awareness, the missing of alarms, operator error, or an incident. Alarm floods are one of the hardest alarm management issues to solve. This presentation will discuss Ashland’s journey to eliminate alarm floods using DeltaV’s Alarm Flood suppression modules and exida’s SILAlarm tool. It will discuss the design process (identification of flood scenarios, alarms to be suppressed, trigger conditions), the implementation (how was it configured in DeltaV and tested), the results (feedback from operators), and next steps. While Alarm Rationalization is a systematic review of alarms carried out over weeks / months through force of will, dynamic alarming techniques like flood suppression are equally critical for processes that transition through multiple states. Dynamic alarming requires increased creativity and process insight to reliably detect each state, and suppress only alarms that are invalid in the new state. Unfortunately, alarm floods happen during unexpected upsets & shutdowns. It’s in these times that operators need guidance on the most critical actions they need to take. Effective flood suppression clears away the clutter and confusion, allowing more timely and effective operator response, judicious choices (do I risk the catalyst charge or the compressor?), and a quicker return to productivity”. Ashland used SILAlarm with the pre-engineered flood suppression modules and faceplates from Emerson. SILALarm was used to facilitate discussion amongst the team, identify / document trigger conditions and alarms to be suppressed. Logic was automatically configured in DeltaV using Bulk edit. Suppressed alarms appear on the DeltaV suppressed alarm list so that nothing is “hidden” from the operator. Operations DeltaV, Optimization, Operations All / Cross-Industry Consultant, Technician / Analyst / Specialist, Project Manager / Lead, Plant or General Manager, Engineer Workshop John Rezabek Ashland Todd Stauffer exida - - - - - - - Plant Operations Management - -
3. Operate & Manage Approved SIS 101: The Basics of Functional Safety The purpose of this course is to provide the attendee with a basic understanding of Safety Instrumented Systems (SIS), the associated standards, commonly used terminology, and the fundamental requirements for IEC 61511 and IEC 61508. This course will discuss the HAZOP to the LOPA analysis, and then decipher probability of failure on demand (pfd) and architectural requirements. Additional discussion on topics related to the Operational Phase of the safety lifecycle will also be covered, including validation and proof testing, partial stroke testing, proof test coverage, and control of modifications. Questions will be highly encouraged. The standards on Functional Safety can be lengthy and difficult to navigate. This course will help unravel some of the mysteries behind safety and help navigate the user through the associated standards and requirements. It will help them understand terms associated with safety, why proof testing is needed and how to reduce maintenance errors and expenses by extending their proof test intervals. With this information, the attendee can evaluate their current SIS practices for improvement opportunities and cost reductions, and make competent decisions with respect to safety. The attendee will gain a basic understanding of SIS, the ability to read and interpret safety-related standards and documentation, and gain knowledge around operating and maintaining their safety instrumented function (SIF.) SIS / SIL SIS / SIL, Training, Safety All / Cross-Industry, Refining, Pulp & Paper, Power & Utilities, Pharmaceutical & Life Sciences, Petrochemicals, Oil & Gas Upstream (On-shore, Off-shore, Sub-sea), Oil & Gas Midstream (Pipelines, Terminals), Engineering (OEM's, E&C's, Integrators), Chemicals (Industrial, Specialty), Alternative Fuels Other, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Sales / Marketing, Project Manager / Lead Short Course Jessica Lo Emerson Automation Solutions Andy Crosland Emerson Automated Solutions Loren Stewart Exida - - - - - Safety, Health and Environmental Compliance - -
3. Operate & Manage Approved Chemtura Invests in Operator Health, Safety, and Well-Being Since 1974, Chemtura's Great Lakes Solutions business unit has operated its largest bromine producing facility, West Plant, near El Dorado, AR. Over 42 years, the plant has enjoyed steady bromine production levels, but until recently, had not made any substantial upgrades to its control system or facilities. In conjunction with a control system upgrade, plant management decided to evaluate a redesign of the control room that would improve the health, safety, productivity, and comfort of their operators. Completed in 2016, the system and facility upgrade not only improved production and lowered maintenance costs, but Chemtura operators are now enjoying the benefits of ergonomically-designed consoles and a streamlined, safer, and more comfortable work environment. As with most control rooms over time, West Plant's facility had become cluttered, cramped, and confined, not to mention uncomfortable and unkempt from overuse. Control room furnishings – workstations, desks, cabinets for books/manuals/equipment, seating, and lighting – were worn out from years of use, and unsuited for healthy, efficient, safe, and comfortable operation of the plant. Control system upgrades initially drove the project, but Chemtura also credits control room renovation for improving overall plant performance. The operations team estimates both productivity and safety metrics have improved by over 10% due to effective room layout, ergonomic console design, and articulating monitor function. Before/after considerations, research, and findings will be presented. The upgrade project team researched and evaluated latest control room design practices and studied proven ergonomic factors and critical elements for safe, healthy 24/7 plant operation. Based on information and criteria learned from their research, Chemtura collaborated with Evosite to design a purpose-built operator workspace & renovate South Plant’s control room. Installation Best Practices Efficiency, Safety, Modernization All / Cross-Industry Director, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Project Manager / Lead, Plant or General Manager, Operator, Engineer Workshop Mark Garnett Chemtura Bruce Johnson Evosite - - - - - - - Safety, Health and Environmental Compliance - -
3. Operate & Manage Approved Data Analytics Strategy Combining DeltaV and Offline Instruments Pharmaceutical engineers and scientists need a data analytics strategy that allows them to collect, organize, and analyze experimental results quickly. Too often the data is stranded in such a way that the scientist will simply rerun the experiment, wasting time and capital on results that already exist, hidden in the data. This workshop will present a data management solution at Merrimack Pharmaceuticals that used DeltaV’s Continuous Historian and Seeq to integrate process data with the offline analytics instruments. The result was fast insight into the product quality across different scales of equipment, obviating the need for superfluous experiments by the engineers and scientists. This way they could focus on the fun part of their job – developing better medicines. Merrimack had lots of data from the DeltaV DCS and ViCell instruments. Comparing the growth of cells across different scales of equipment required collecting this data from different experiments, performing calculations, and overlaying the results in a meaningful way. Using Excel spreadsheets as the primary tool consumed hours, if not days, of valuable time of the R&D engineers and scientists. Merrimack’s data integration strategy significantly reduced the amount of time the engineers and scientists spent on wrangling data in Excel. By connecting and analyzing the data where it was stored, the R&D group saved hours of engineering time for each experiment, reduced the experiment reruns, and indicated which cell lines showed promise earlier in the development cycle. Merrimack used DeltaV and the OPC-HDA connection for historical process data. Using Seeq, Merrimack integrated DeltaV data with the ViCell data exports to perform the cell-specific oxygen uptake rate calculation. This was done for several experiments, across different culture vessels and provided Merrimack’s scientists with analytics on cell growth across different scales. DeltaV Business, Optimization, Engineering Pharmaceutical & Life Sciences Consultant, Vice President, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Plant or General Manager, Engineer, Director Workshop Tara Barreira Merrimack Brian Crandall Seeq - - Mark Nixon Emerson - - - Decision Support & Data Management - -
3. Operate & Manage Approved Tackling EPA Emissions compliance needs with minimal impact on the Core business Cascades Tissue Group is a paper mill in Eau Claire, Wisconsin. They specialize in making tissue and paper towel from recycled paper. Cascades is required to monitor and report NOx emissions per their air permit issued by the Wisconsin DNR in cooperation with the EPA. The air permit requires periodic verification and reporting of the accuracy of the system (RATA testing). They failed a recent RATA test due to inaccuracy of the system. They were compelled to apply for a new air permit with plans on how to correct this problem going forward. They have an existing Delta V control system and a need for an accurate NOx emissions monitoring system which is as economical as possible and has a minimal impact on their limited staff resources. The old system was a modelling package which did not produce live data, only predictive numbers used to set process limits. These limits made boiler tuning and optimization difficult. The solution needed to comply with regulations while having a minimal impact on Cascades’ core business and avoid breaking the bank. The new system offers far better accuracy which allows Cascades to comply with regulations and to fine tune how the boiler runs and avoid costly excursions while maintaining peak efficiency. The system allows them to satisfy all of the requirements set out by the Wisconsin DNR and the EPA without significantly burdening their staff. Novaspect integrated a system using the existing Delta V and adding Rosemount Analytical X-Stream Enhanced analyzer and a sample handling system. They built a data storage and report generation system that would comply with state and federal emissions regulations. The system was designed to handle reporting and maintenance without adding undue burden to the Cascades staff. Compliance Compliance, Instrumentation - Analytical, DeltaV Pulp & Paper Director Workshop Mike Armstrong Cascades Tissue Group Dave Schneider Novaspect - - Barry Wallen Barry.Wallen@emerson.com - - - Safety, Health and Environmental Compliance - -
3. Operate & Manage Approved Controlling from a Hazardous Area Far Far Away... Connecting an operator interface terminal (OIT) in the process area to DeltaV workstation in the control room has traditionally been done using KVMs. When the OIT is 850 feet from the workstation, fiber optic communication is required to carry the signal between the two. Additionally, the OIT needs dual screens, water resistance, and is located in a Class I, Division 2 hazardous area. This left the LyondellBasell’s Morris, IL facility with few options. The ultimate goal is to migrate to a virtualized DeltaV system. This session will detail how the Morris site deployed four OITs with the Pepperl+Fuchs industrial Box Thin Client (BTC) with RM Shell firmware to meet both the short-term and long-term objectives with a seamless transition. Many thin clients can be time consuming to configure, and require technical support to implement. This makes the “plug and play” feature of KVMs attractive to connect to a single, physical workstation, but there are only a few, expensive, options available for KVM solutions in hazardous areas, that are also water resistant and compatible with a virtualized DeltaV system to be installed soon. The Morris facility was able to connect the thin client based OITs back to the legacy DeltaV workstations with a reliable one-to-one connection, acting as a KVM. Future capital expenses were eliminated by utilizing all the same hardware that will be needed to connect to DeltaV virtual machines for the migration to a virtualized DeltaV system that will take place in the near future. The Morris site has P+F OITs with the BTCs for integration with DeltaV. The intuitive RM Shell interface on the BTC reduced the configuration time associated with traditional thin clients, and made deploying the OITs as quick as a KVM based system. The OITs also feature all Class I, Division 2 rated components, and two 1-gigabit, fiber optic connections for network redundancy on a virtual system. DeltaV Maintenance, Virtualization, Modernization All / Cross-Industry Engineer Workshop Wilson Young LyondellBasell Matt Pavlik Pepperl+Fuchs - - - - - - - Remote Control and Monitoring - -
3. Operate & Manage Approved Asset Management System located on one of the biggest copper producers of Perú Las Bambas Project, managed by MMG group is one of the most important copper producers of Peru, needed to have the best in class reliability platform to cover their mechanical and Electronic assets. One of the critical assets located on the concentration plant are the vibrating Screens, which had problems with the screen’s supports creating a bad performance of the asset and finally affecting the mechanical parts. Until today, Las Bambas have two critical events where this asset was damaged, firstly the screen’s support was destroyed by the bad performance and the second one the broke of the exciter’s bridge. These two events cause non-program shutdowns and production lost. Vibrating screen problems: Detecting bad performance of the asset and avoid breaking the exciter's bridge. System challenges: Installed on a remote location with aggressive climates conditions and do the connection with the PI system. Avoid unplanned plant shutdowns, decrease maintenance costs due to non availability of spare parts and get continuous online monitoring of a critical asset. Integrated the overall vibration values let to the customer calculate performance indicators recommended by the manufacturer. Emerson offered a completed solution composed by: Online system for Vibrating Screen, AMS Machinery Health Software (Included: Vibration, Thermography, Oil Analysis) and 03 CSI2140 portable analyzers. Part of the solution is the integration of the overall buffer from the CSI6500 to the PI system, this in order to calculate performance of the asset on PI system. AMS Diagnostics, Reliability, Modernization Metals, Mining, Cement & Glass Engineer, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Operator Workshop Ramiro Diaz MINERA LAS BAMBAS David Jorge Emerson - - - - - - - Asset Management and Protection - -
3. Operate & Manage Approved But Dr...My plant had 20,000 alarms last year and you're telling me that's healthy? "sing DeltaV Analyze and Emerson System Health Monitor to Understand the True Health of your Plant.
Using DeltaV Analyze the plant was able to identify plant areas that we running outside of the acceptable alarm KPI's per ISA 18.2. The plant was able to focus on resolving the process issues and correcting nuisance alarms to help drive the plant to a healthy alarm state. DeltaV Analyze is now embedded in our business process allowing for a sustainable alarm management plan
SHM was used to monitor the health of our automation assets. SHM changed our maintenance program for a reactive to a proactive approach. SHM also saved the company ~60,000/year in reduced contract costs associated with manual PM processes" The company had no empirical data to judge the overall alarm health of the plant. Using automated tools we were able to understand alarm and system health and reduce costs for manual PM's. "Analyze - Identification of nuisance alarms and flood conditions that were corrected. Identification of long acknowledgment times of critical quality alarms
SHM - Identification of key issues that would have gone unnoticed until a failure occurred - controller loading issues, lack of redundancy licensing on key redundant controllers, visualization network cable failure, switch issues etc.." "DeltaV Analyze produces weekly alarm reports that are reviewed and acted upon in the event that issues are identified
SHM continuously monitors automation assets and reports on issues" DeltaV Diagnostics, Management, Maintenance Pharmaceutical & Life Sciences Engineer, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head Workshop Dan Amedro Bristol-Myers Squibb - - - - - - - - - Plant Operations Management - -
3. Operate & Manage Approved What is PTC, and how important is it anyway? "For the past 10+ years, the Dow Coating Materials (DCM) business has partnered with Emerson to compile their Safety Requirement Specifications (SRS), including SIL Verification Calculations. Recently, the calculation software tool was changed from SILSolver to Exida’s SILver to better handle complex input voting scenarios that avoid operational conflicts inherent to batch processing.
When comparing the results from SILver and SILSolver, it was determined that some of the PTCs were inconsistent. An exercise to validate the PTCs was done, and standard values were established for all device types. PTCs for grouped devices were also established for SIFs with complex voting." Conservative PTC estimates caused SIFs to fail to meet their SIL Targets. If the issue was not caught, redundant sensors would have been used. Total cost of ownership would have gone up due to additional device procurement, installation, maintenance & testing. Redundant voting 1oo2 leads to a higher spurious trip rate (cost). 2oo3 voting would alleviate this, but drives cost up even further. Reduced total cost of ownership while still maintaining Functional Safety. Increased confidence in SIL Verification process, resulting in less rework from reviews. Repeatable SIL verification methodology also benefits standard plant design, as new SIS implementations can be quickly designed with high confidence in meeting SIL targets. Understand and justify PTC selections so that results can easily be explained to all members of the project execution team. Provide written documentation and a framework for updating the PTC selections when SIFs are changed via the MOC process. SIS / SIL Compliance, Safety Chemicals (Industrial, Specialty) Engineer Workshop Tim Capparella Dow Advanced Materials Greg Kramer Emerson - - - - - - - Safety, Health and Environmental Compliance - -
3. Operate & Manage Approved Building Towards Reliability and Energy Efficiency Operational Improvement Through Essential Assets Current market conditions demand changes on how traditional challenges are approached. Cooling Towers & Heat Exchangers are rarely monitored online but directly impact refinery performance. Changes in energy consumption and chemical treatment have a direct impact both in the quality of the product (transformation) & operational costs (finance). Pemex Minatitlan leveraged investments in Cooling Tower and Heat Exchanger turnaround to expand visibility into the operation of these assets, and help drive operational certainty through better reliability, lower operational costs and energy intensity Third party provides chemical treatment to the cooling water, were customer is charged on chemicals and water replacement volumes. Pemex wanted to verify invoiced volumes versus actuals. Essential Asset Solution solved this objective and expanded value providing actionable insights into the tower operation, reduce manual rounds, equipment failure, and optimize water chemical treatment & cycles "- Estimated Annual Savings of $1.7M from improved availability and cooling tower operation
- Early detection of failures and condition based maintenance prioritization leads to estimated $150K annual maintenance savings
- Reduction in manual rounds. With remote monitoring, the manual rounds are reduced to mainly visual general condition inspection
- Uptime improved
- Payback period 3 months." Emerson worked with Pemex and a specialized EPC, to develop and execute the Automation on the Cooling Tower during the Planned Turnaround for the unit. The solution included the key Water Cooling process measurements using WirelessHart technology and the Essential Asset Monitoring System, to assess the Health of the unit and related equipment (Pumps & Fans), water quality and optimize water cycles PlantWeb Optimization, Wireless, Reliability Chemicals (Industrial, Specialty), Refining, Pulp & Paper, Power & Utilities, Petrochemicals, Food, Beverage & Consumer Goods Engineer, Supervisor / Manager / Dept. Head, Project Manager / Lead, Plant or General Manager, Operator Workshop Ariel Mijangos Pemex Minatitlan Orlando Gago Emerson Automation Solutions Latin America - - Erendira Malpica Dajer - - - Asset Management and Protection - -
3. Operate & Manage Approved Energy Advisor Provides Needed Energy Insight for Pharma Utilities AbbVie Biologics, located in Barceloneta PR, has long desired to gain a deeper insight into their site utility energy usage. In additional to electrical use, these utilities include a number of boilers, chillers, pumps, and cooling towers. Until recently, the energy monitoring program centered on manual meter readings with little to no real-time knowledge of actual versus expected consumption. By installing Emerson's Energy Advisor application, the site is now able to monitor energy use in real time, compare actual energy use against modeled expected use, and have immediate notification of over-consumption events. Prior to installing Energy Advisor, the site was essentially "blind" to the energy efficiency of its utilities. The implementation was made in early February so specific savings and data are forthcoming. Emerson's Energy Advisor makes use of existing historical data and organizes it into a powerful set of tools for providing the end user real-time energy use at the process equipment level. Optimization Efficiency, Operations, Management All / Cross-Industry Consultant, Engineer, Director Workshop German Rosero AbbVie Andrew Verdouw Emerson Process Management - - - - - - - Plant Operations Management - -
3. Operate & Manage Approved New Developments in Compressor Anti-Surge Control DeltaV has been used successfully a number of times for compressor anti-surge control, but under limited situations. There has always been some concern whether DeltaV is fast enough to detect and respond to a surge event. Emerson has developed and submitted patents on a new technique to execute some the high-speed calculations in the transmitter so that DeltaV’s 100ms scan is sufficient for most industrial compressors. In addition, a new SmartProcess? Compressor solution is available to optimize anti-surge and performance control in DeltaV. This paper describes the new development, where it can be applied and benefits expected. Compressor surge is a well-known phenomenon that can have catastrophic effects on a plant. As a result, many compressors have dedicated PLCs for anti-surge functions which are critical to running the unit, but are not visible from the DCS, and require outside specialists to support. Many companies are looking to DeltaV for anti-surge control, which opens the question: Is DeltaV fast enough? The new solution will be installed on a beta application in the near future. We expect the system to operate at minimum recycle while improving the stability and minimizing compressor energy. The customer will have removed an additional “black box” from their DeltaV architecture, and have local resources that can troubleshoot and resolve any future issues with the compressor control system. Emerson’s new approach to surge control is to move the rate-of-change (RoC) calculation to a Fieldbus transmitter, scanning on a 22ms frequency. The RoC output from the transmitter is used directly, eliminating multiple DeltaV scans to calculate it. A new DeltaV SmartProcess? Compressor is available, incorporating this feature and providing an optimized strategy for compressor controls. Process Control DeltaV, Optimization All / Cross-Industry Engineer Workshop Pete Sharpe Emerson Automation Solutions Mikkhail Ilchenko Emerson Automation Solutions - - - - - - - Process Control - -
3. Operate & Manage Approved Process Simulation for Specialty Chemical: Challenges and Triumphs Characterized by a manufacturing process that is often complex while needing to remain flexible, specialty chemicals present unique challenges to automation and process engineers. Unlike commodity chemicals manufactured in a continuous process, batch processes for specialty chemicals are in perpetual startup and shutdown, produce a spectrum of products, and have interrelated batch yield, production, quality, and repeatability. Dow Chemical successfully utilized Mimic simulation in a virtual environment to address operational and engineering difficulties for their batch chemical manufacturing. Tough challenges were encountered from proposal to FAT but all were overcome and incredible results were realized. Automation system was complex and needed thorough testing before commissioning while current strategies needed an environment where improvements could be developed. Reaction was highly exothermic and reactants were explosion risks requiring tight control. Although high fidelity model was most appropriate, budgeting constraints required a unique modeling approach. Upon completion of the project, Dow was able to run through an entire batch with the model accurately simulating all pressures, temperatures, and mass balance changes. Even without chemical data, temperature and reaction kinetics profiles were correctly modeled in Mimic. This “virtual plant” enabled Dow to solve difficult operations and engineering challenges in their specialty chemical processes. Utilizing DeltaV Simulate and Mimic simulation software, Dow was able to develop a virtual dynamic simulator that behaved like the real plant. Rather than applying a single fidelity to the entire model, multiple levels of model complexity were used to maximize the return on investment. DeltaV Engineering, Process Control, Operations Chemicals (Industrial, Specialty) Consultant, Supervisor / Manager / Dept. Head, Plant or General Manager, Engineer, Director Workshop William Teng Dow Chemical Spencer Absher MYNAH Technologies - - - - - - - Process Control - -
3. Operate & Manage Approved Justifying Virtualization Technology in a Batch Specialty Chemical Plant "In a risk-averse environment where capital funding is increasingly difficult to obtain, translating the costs and benefits of virtualizing a DeltaV control system to management is a challenge. Virtualization technology may seem to add complexity to an already difficult to maintain DCS. To help overcome this problem, 3M and Novaspect developed a model to compare the overall lifecycle cost for systems with varying degrees of virtualization. This workshop will provide insight and clarity to help you convince management that virtualizing your system shouldn't be viewed as an unnecessary luxury but rather an investment with a range of benefits.
We will discuss the pros and cons of the various paths you can take to reach your goals of delivering improved uptime and lower lifetime costs." Management was risk-averse but reluctant to expand the CapEx budget for the year. It was difficult to scope out the project within the CapEx budget and plan the switch to virtual technology all at once without a phased approach. The age of the DeltaV infrastructure necessitated an upgrade and the actual benefits of virtualized technology were not yet apparent for our manufacturing environment. Using the cost-of-ownership approach, funding was approved and the system will be virtualized over the next two years. Through virtualization, we will have a redundant system that offers far more flexibility and lower future capital and maintenance costs. System upgrades won’t be restricted to turnarounds and will cost less. System components will last longer, cost less, and be easier to replace. 3M and Novaspect evaluated various traditional and virtual architectures to optimize the balance between capital and maintenance costs over ten years. The goal was to reduce costs while realizing the benefits of virtualization. Management chose a two-year plan that virtualized the servers and workstations in separate years. A new redundant fiber backbone would be included with the workstations. Virtualization DeltaV, Virtualization, Economic Justification All / Cross-Industry Consultant, Project Manager / Lead, Engineer Workshop Julie Reindl 3M Matt Rauschke 3M - - Ben Wiegers Novaspect - - - Process Control - -
3. Operate & Manage Approved Online Major Version Upgrades in a Highly Integrated Commercial Biologics Facility – A Case Study There is a perceived dichotomy between performing business critical system upgrades without those upgrades having a significant impact to production cadences. The upgrade team was asked to challenge this dichotomy by performing a Major Version upgrade of (2) highly integrated applications, without the need to shutdown. In this scenario, the Process Automation System (PAS) and Manufacturing Execution Systems (MES) were tightly integrated at all levels of the S95 Hierarchy in a paperless Commercial Biologics facility and the project faced many challenges related to technology, schedule, risk, and cost. This case study will unpack those strategies, challenges, execution, and lessons learned that led to the successful online major version upgrades with minimal impact to production schedules.Bristol Myers Squibb (BMS) Large Scale Cell Culture (LSCC) facility in Devens MA began planning for a DeltaV upgrade in late 2013 that was completed in January 2016. The LSCC is a multi-product commercial scale biologics manufacturing plant with a highly integrated Syncade and DeltaV system. This session will focus on the Online Upgrade from DeltaV V10.3.1 to V12.3.1, and the business results achieved. Shutting down the facility to perform an upgrade, even for only two to three days, can have a ripple effect of up to (30) days of lost production time to ramp down, perform the upgrade, and then ramp production back up. This production constraint poses a significant opportunity cost to upgrading modern automation and IT systems for security and supportability. Additionally, several other projects including a new process tech transfer were ongoing at site. Significant planning and coordination was required to ensure there was no delay to those projects during the upgrade. The online DeltaV upgrade of (21) Servers, and (68) controllers was completed in (20) hours. This allowed the site to maintain production cadences and smoothly transition from one product to another. This strategy had a significant positive impact to production at the facility, and was an industry benchmark upgrade. In addition, the redundant infrastructure added to support this upgrade enables the site to perform online maintenance and upgrades in the future resulting in lower risk and higher future system availability while maintaining increased production rates. Several pre-upgrade activities were critical if the upgrade was to be performed online. These included the addition of redundant controllers for quick and seamless flashing of hardware while equipment was running; extensive testing to verify the migration and integration points; extensive planning to ensure that the cutover duration was as short as possible and that manufacturing/quality could maintain and verify product was in a controlled state during the cutover; and the building of parallel environments to ensure no impact to the in-flight projects. DeltaV Maintenance, Syncade, Reliability Pharmaceutical & Life Sciences Engineer Workshop Scott Clark Bristol-Myers Squibb Glenn Gregg Emerson Automation Solutions - - - - - - - Process Control - -
3. Operate & Manage Approved Leveraging Existing Investments to Improve Asset Reliability and Achieve Operational Certainty "Current market conditions demand changes on how traditional challenges are approached.
The evolution of IIoT applications allows producers to capture efficiently the value of the data generated on the field, and translate it into benefits through value adding actions. Plantweb Health Advisor is a great example of how to integrate new tools with existing infrastructure to drive insights and decision making to improve reliability across the organization. Explore how to help you make the business case to add analytics to your existing capabilities and drive success with condition based maintenance" Often the main cause for inefficiencies in maintenance and reliability is linked to inability to identify developing issues, that lead to reactive maintenance. Also, it usually takes time to diagnose and decide on an action plan. Wouldn’t it be better to send people to the field with the right tools & parts to address the actual issue? Or take action when there is time to prevent a shutdown? "Among the main direct benefits of this solutions, we find:
? Enable Real Condition Based Maintenance
? Optimizes Repair time and costs
? Reduces production disruption from failure
? Increases maintenance and reliability team productivity through prioritizing activities on those assets that require immediate attention
? Extends life of assets through reduced wear from run to failure" Plantweb Health Advisor leverages existing measurements in the plant, to visualize in a consolidated dashboard, the condition and health index of plant assets, summarized at an enterprise level or detailed individual asset. It enables easy identification of selected failure modes, for quick and simple diagnostics and decision making, and overlaying process data for root cause analysis PlantWeb Predictive Technology, Wireless, Reliability All / Cross-Industry Engineer, Supervisor / Manager / Dept. Head, Project Manager / Lead, Plant or General Manager, Operator Workshop Orlando Gago Emerson Automation Solutions Latin America - - - - - - - - - Plant Operations Management - -
3. Operate & Manage Approved Modernization of Liquid Terminals: SOL Petroleum case "SOL Petroleum bought Terminal business from ESSO International. As a result of it, SOL inherited Emerson legacy terminal automation system, DANTAS, and legacy Daniel preset, Danload 6000s. The terminals have legacy software and hardware for 10+ years and it was the time to modernize the terminals.
Working closely with Emerson, SOL has successfully migrated to the latest Emerson Terminal Automation system and latest Emerson presets. SOL has successfully modernized its terminals using Emerson’s technology without any data loss and changing the work flow. The modernization enable SOL to keep up with the latest technology; hence avoiding long manual process and expensive repair cost for obsolete hardware. It also helps SOL to shorten the loading time and improve terminal efficiency." Obsolete hardware costs a lot of money to repair. Sometimes it is hard to find replacement parts. Old software technology always slow down the operation and billing process. SOL Petroleum was able to resolve those issues using latest Emerson hardware and software. With modernization, SOL Petroleum Terminals were able to cut down the cost of operations. It also cut down the time for loading process; hence improving order to cash process. Terminals have improved in efficiency and safety. In modernization process, legacy Terminal Automation system replaced with the latest Emerson Terminal Automation System with no data loss. Danload 6000 presets were replaced with DL8000 presets with little downtime. Some of the Meter Pulsars were replaced on the old meters to give better meter readings. Migration Engineering, Project Management, Modernization Oil & Gas Midstream (Pipelines, Terminals) Engineer Workshop Scott Child SOL Petroleum Gabriel Prieto Emerson - - Myo Thane Emerson - - - Decision Support & Data Management - -
3. Operate & Manage Approved AXION Energy's Terminal Operations streamlined at 3 sites in Argentina Even after the acquisition AXION has continued to operate their terminals with Emerson's DANTAS system. With change in technology and difficulty in maintaining system it became evident a need to migrate. AXION went through a extensive evaluation process before selecting a vendor that could migrate their existing DANTAS system to a system that can help maintain increase in throughput and be easily supported. Emerson's Truck Loading System was selected as their system of choice. AXION Energy's guideline was to make sure that during the migration process terminal operation to not be impacted in terms of loading products into trucks. Also provide higher efficiency in moving the trucks in and out of the terminal. System and access security standards to be met within the new system. Communication with AXION's SAP business system to be established. AXION Energy now migrated to new technology that would provide better support both internally and to their customers. Terminal throughput to increase with efficient and streamlined operations and normalized across all 3 sites. Emerson generated an assessment that enabled to define the upgrade path. Migration required updating existing system servers and replacement of communication switches. This was achieved with close collaboration between Emerson and AXION's project teams. Emerson helped in redefining business processes that were more efficient but still maintaining operating procedures. would not Migration Efficiency, Security, Operations Oil & Gas Midstream (Pipelines, Terminals) Director Workshop Martin Guernik AXION Energy Shoyeb Hasanali Emerson Process Management - - Myo Thane Emerson - - - Decision Support & Data Management - -
3. Operate & Manage Approved Eliminating the Bad Day with DeltaV Alarm Help "Flint Hills Resources, Pine Bend, like many facilities has been challenged with an aging operations workforce resulting in new operators being trained for DCS board operator positions. By leveraging DeltaV Alarm Help and knowledge captured during alarm revalidation meetings FHR is able to help the board operators to effectively respond to DCS alarms.
The DeltaV Alarm Help installation at FHR is unique in that they were able to efficiently integrate their existing alarm validation data on over 15,000 points into DeltaV Alarm Help. Otherwise, this valuable data would continue to be inaccessible to the operators.
DeltaV Alarm Help is proving to be an effective training tool for the new operators and is helping the refinery prevent the bad day." "- The refinery's experienced DCS board operators are getting closer to retirement age and the next generation are being trained to fill these roles. Tribal knowledge needs to be documented and accessible to the newer operators.
- Potential for unplanned events.
- The refinery wasn't making full use of their alarm rationalization data." "- Alarm Help provides the DCS Board Operators easy access to alarm information (consequences and responses) allowing them to respond properly to process alarms.
- Great training tool for new DCS board operators giving them confidence when flying solo.
- Preventing unplanned events (and the bad day).
- Makes full use of existing alarm re-validation data." "- DeltaV Alarm help was installed on nine operator consoles in the Central Control Room.
- Existing alarm rationalization data was imported into the DeltaV Alarm Help database using a Novaspect engineered bulk import solution.
- Operator training on DeltaV Alarm Help was performed to ensure this tool is utilized and maintained." DeltaV Operations, Training, Safety Refining Engineer Workshop Mike Rierson Flint Hills Resources Jason Stafne Novaspect - - Dave Strobhar Beville Engineering - - - Safety, Health and Environmental Compliance - -
3. Operate & Manage Approved Procedural Automation for Continuous Processes – ISA 106 The automation of a process allows every start up to be the same. This eliminates potential errors and overshoots which preserves the integrity of the process and eliminates most recycle, purges, safety trips and lost production. Using procedural automation cuts average start-up time by as much as 50% or more. This is accomplished by streamlining the process and using the logic tools for automation. Automated start-up improves profitability and enhances flexibility of the process. Project ROI estimates show that the project typically pays for itself in 3 months. Examples of state logic and typicals of control modules will be illustrated. Controller loading, how to plan and best practices for state based control on a DeltaV will be discussed as well as how to avoid pitfalls. The modern industrial facility is being pushed in the direction of lower risk, better safety, with less experienced personnel and more frequent turnover. This has an impact on all business operations, especially the process control system as more is required for automation. Using Procedural Automation, you can reduce exposure rates, improve process operations and manage abnormal situations better. Reduce exposure rates, improve process operations and manage abnormal situations better. Much of the value is provided by leveraging your existing investment in the control system. Also capture process knowledge from experienced personnel so it's not lost by retirement/employee turnover. It eases operator training and improves process safety and adapts to the changing role of the board operator. A holistic approach is used to define, justify, document and automate the control system. This allows for one approach that encompasses many of the complexities of the control system and simplifies the end solution. This allows the modern plant to achieve its objectives without creating a complicated control system configuration that is difficult to maintain and impossible to document. Safety Operations, Process Control Chemicals (Industrial, Specialty) Engineer, Supervisor / Manager / Dept. Head, Plant or General Manager, Operator Workshop Dustin Beebe ProSys - - - - - - - - - Process Control - -
3. Operate & Manage Approved Paving the Way for Improved Operations at Midwest Asphalt Midwest Asphalt operates a terminal in LaCrosse, WI. They receive product by barge, rail and truck, blend formulations and ship via truck to regional contractors. Truckers had set manual switches to line out the valves and entered quantity into preset controllers based on instructions given at the scale house. MA looked for a solution that would reduce costly errors when incorrect products were shipped, eliminate overfills and provide improved workflow. DeltaV has been implemented to generate a barcoded BOL that is scanned at the loadout rack. Valve alignment and load amounts are set automatically eliminating the possibility of operator error. Auto-sampling systems were installed to collect required retention sample. Complete documentation of delivery is generated and stored in the system. Scale house operator handed the driver instructions on tank selection. Driver was responsible to set a matrix of switches and enter load amount into a preset controller. Delivery of the wrong product formulation could result in the terminal operator covering the cost of ripping and replacing miles of roadway. Retained samples were not always collected or documented creating risk if audited by DOT. Cost of returned or off-spec product is eliminated and risk of product liability claims significantly reduced. Parameters of each load including product source, additives and delivery temperature are stored automatically, before there was no confirmation that drivers had selected the correct product. Operators and drivers now have real time visibility to each load out bay and operating status. Load data is entered into DeltaV SQL database which generates bar coded load ticket and sample labels. Driver scans ticket at the rack and DeltaV control aligns valves, pump and meter trains. Auto-samplers collect samples and driver applies preprinted labels. Amount delivered, temperature, source tanks and sample reference are logged in the database to comply with record retention requirements. DeltaV Information Technology, Process Control, Operations Oil & Gas Midstream (Pipelines, Terminals) Engineer, Supervisor / Manager / Dept. Head, Plant or General Manager, Operator Workshop Drew Frederixon Midwest Industrial Asphalt Jeff Pingeon Novaspect - - Dave Schneider Novaspect - - - Plant Operations Management - -
3. Operate & Manage Approved DeltaV Virtual Studio – Planning For Success "Virtualization with DeltaV Virtual Studio can provide significant improvements in reliability and flexibility for your DCS system. However, proper preparation and implementation require considering areas that are often unfamiliar to control system engineers.
This workshop will look at several different items that should be planned out to ensure the smooth implementation of a virtual system. From networking to load balancing, time synchronization to patching, we will discuss many different areas that are needed to make a DeltaV Virtual Studio deployment smooth and successful." Virtualization is a new and unfamiliar concept to most DeltaV users, with terms and requirements a physical system doesn’t have. When considering things like the number of different networks needed, the location of virtual machines for failover, the consequences of clock drift, and the need to patch both physical and virtual systems, virtualizing a DeltaV system may seem complex and overwhelming. Implementing a virtual environment can be faster and more flexible than a traditional computer system, if design details are carefully planned up front. This approach can make future changes or troubleshooting much easier to accomplish as well. With careful planning before the start of a DeltaV Virtual Studio deployment, many of the issues that could slow down implementation can be prevented. These plans include deciding the many different networks’ IP ranges, identifying networks by using different cable colors, arranging virtual machines to maximize failure protection, and synchronizing systems’ clocks to a single source. Virtualization Design, Installation Best Practices, Information Technology All / Cross-Industry Consultant, Technician / Analyst / Specialist, Project Manager / Lead, Engineer Workshop Nathaniel Miller Eastman Chemical - - - - - - - - - Plant Operations Management - -
3. Operate & Manage Approved Find and Fix Unhealthy Devices Fast With a focus on device alert reduction, Monsanto was able to reduce smart device generated spam by over 70%. But that still wasn’t enough to fully move our maintenance to planned. Once we rid our system of redundant alerts, we began using the new device health based analytics in AMS Device Manager to turn our optimized alerts into action. With the new graphical overview of device health, we are able to plan and prioritize our maintenance more effectively. With a more planned approach to maintenance, Monsanto continues to strengthen our strong reliability culture. Intelligent devices often generate multiple alerts for the same root cause cluttering up your Alert Monitor and filling your Audit Trail with thousands events. This often makes finding the real device issue much more difficult. Even with predictive diagnostics, maintenance is still reactive when you can’t pull actionable information out of your device diagnostics. We will present detailed quantitative analysis comparing how smart devices drove our work process before and after the new device health based analytics. We will show how this has saved time and money by finding issues much faster and performing less maintenance. We will also look at how we have prioritized our maintenance activities and improved overall maintenance effectiveness. Emerson worked closely with device manufacturers to create default alert definitions for their devices. This greatly reduced the volume of alerts and focused attention on the actual problem. Then the streamlined information is shown graphically in the new AMS Device Manager. The new AMS Device Manager is a thin client, so we can look at the device health information wherever we are in the plant. AMS Diagnostics, Reliability, Maintenance All / Cross-Industry Consultant, Vice President, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Sales / Marketing, Project Manager / Lead, President / Principal, Plant or General Manager, Operator, Engineer, Director Workshop Joel Holmes Monsanto Mike Fredericks Emerson - - Scott Hokeness Emerson - - - Asset Management and Protection - -
3. Operate & Manage Approved Are Your Plants Cybersecure? - Attend This Workshop Before You Answer Attacks on Industrial Control Systems (ICS) at manufacturing plants can cause unsafe conditions and disruption to manufacturing processes. The number of cyber attacks is increasing exponentially. Manufacturing companies need a pragmatic approach to manage the implementation and maintenance of the required safeguards to protect their significant control system investments and ensure continuity of their operations. How would you like to go to your CEO and tell them that your DCS is being held hostage by 'ransomware'? It may be a career-limiting message! Join this engaging discussion about how to make sure this doesn't happen to you. Ashland was facing a situation where they had control systems deployed globally without a consistent program to ensure implementation of the latest safeguards recommended for effective cybersecurity. There was a need to manage risk by improving the overall security of their control systems, policies and practices. Through a risk-based, practical approach, a solid process was established to reduce the likelihood of cyber attacks. A program was developed to continue the evaluation process and help Ashland adapt to the ever-changing threats facing all who operate manufacturing facilities utilizing technology. A cross-functional team was assembled to address the problem. Thorough assessments were completed of the current state of cybersecurity across the company and a clear path forward were established. Security Codes & Standards, Safety, Compliance Chemicals (Industrial, Specialty) Consultant, Vice President, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Project Manager / Lead, President / Principal, Plant or General Manager, Engineer, Director Workshop Gary Lipson Ashland LLC - - - - - - - - - Asset Management and Protection - -
3. Operate & Manage Approved Implementing a small historian for limited amount of data "The Trans Anatolian Pipeline, TANAP, is a 1150-mile natural gas pipeline system. Several gas quality readings along the pipeline need to be stored in a timely manner. The stored information has to be accessible by control room personnel as well as other personnel outside of the control room environment.
A reduced set of instrument readings is required to be constantly updated and retained for up to 2 years.
PipelineManager has been deployed to provide robust historian capabilities in a dual redundant solution. SCADA and field telemetry data are stored for remote access and visual presentation.
PipelineManager database has proven to be a cost effective alternative to a full blown SCADA historian." "A existing SCADA and Historian applications provide massive data storage. However, not all the required telemetry is stored in the SCADA database and therefore additional readings are required.
The challenge was to provide an application that could meet the requirements of (a) long term retention for a small number of instrument readings (b) distributed access and (c) data access security." "The package provided, based on PipelineManager meets the requirements and has the benefits of providing ancillary features such as alarm and event handling.
The simple historian implemented is ‘light’ compared to typical historian solutions. Furthermore, the package includes a feature rich HMI that supports drag and drop trend visualization and the ability to export data to Excel." "Chromatographs and other gas process variables are accessed by PipelineManager via OPC protocol.
A dual redundant data administration system based on PipelineManager provides measurement storage, on-line access to the information and an attractive HMI." Operations Engineering, Services All / Cross-Industry Operator Workshop Rafael Noguerol Emerson - - - - - - - - - Remote Control and Monitoring - -
3. Operate & Manage Approved THE LUCKY 13:CRISA LIBBEY Improves Solids Inventory & Personnel Safety With Scanners 5708 & Wireless "HOW CRISA LIBBEY WILL IMPROVE YOUR RAW MATERIAL INVENTORY IN 13 SILOS TROUGH CONTINOUS AND RELIABLE AVERAGE LEVEL MEASUREMENT AND HOW PERSONNEL SAFETY WILL BE INCREMENTED AVOID OR REDUCING THE MANUAL MEASUREMENT IN THE TOP OF THE SILOS
ACUSTIC AND WIRELESS ARE EMERSON FRIENDLY TECHNOLOGIES THAT WILL BOOST MEASUREMENTS AND WILL REDUCE THE EXECUTION TIME MAKING A FASTER IMPLEMENTATION OF PROJECTS" FIRST CHALLENGE TO SOLVE WAS THE SOLID MEASUREMENT DUE TO DIFFICULTIES TROUGH OTHER LEVEL TECHNOLOGIES LIKE DUSTY ENVIROMENTS AND IRREGULAR SURFACE IN THE SILOS, IN CONSECUENCE OTHER CHALLENGES WILL BE SOLVED LIKE HOW AVOID PERSONNEL RISK EXPOSITION DUE TO MANUAL MEASUREMENTS IN HEIGHTS, A BETTER MEASUREMENTS FOR FINANCIAL REPORTS AND PRODUCTION INVENTORIES TROUGH A REAL TIME MONITORING "PERSONNEL RISK EXPOSITION WILL BE REDUCED.
BETTER FINANCIAL REPORT DUE TO IMPROVE INVENTORY OF RAW MATERIAL FOR PRODUCTION
REAL TIME MONITORING OF SILOS TO TAKE A BETTER AND FASTER DECISIONS" SOLIDS MEASUREMENT IN SILOS WAS SOLVED TROUGH ROSEMOUNT 5708 ACOUSTIC SCANNER, THE AVERAGE LEVEL SOLVE THE UNCERTAINTY WITH PUNTUAL MEASUREMENTS, WIRELESS TECHNOLOGY HELPS TO REDUCE THE INFRAESTRUCTURE AND TIME OF INSTALLATION IMPROVING THE COST OF THE PROJECT Optimization Instrumentation - Level, Wireless, Reliability Metals, Mining, Cement & Glass Plant or General Manager Workshop RICARDO MARTINEZ CRISSA LIBBEY RENE GONZALEZ EMERSON - - ADRIAN SANCHEZ EMERSON - - - Plant Operations Management - -
3. Operate & Manage Approved Refinery Upgrades Terminal Automation System for Improved Operations Ceylon Petroleum Corporation (CPC) has a petroleum products distribution terminal at Sapugaskanda adjacent to the Sapugaskanda Oil Refinery which is about 17 km from Colombo, Sri Lanka. The terminal has an installed capacity of 12 storage tanks and 18 number of gantries to distribute Auto Diesel, Motor Gasoline, Kerosene and different grades of fuel oil. CPC has been operating this terminal for more than 15 years. In 2015, CPC decided to automate the terminal for improving the operational efficiency, replace the obsoleted installed products and systems with the latest technology solutions. It will be implemented in two phases. The first phase is to replace the existing Terminal Automation System (TAS) and the second phase is to upgrade the existing tank gauging system. Some of the obsoleted products were replaced with new products. So, spare parts issue, hardware and software support issues from vendors and existing operational bottlenecks were completely eliminated with improved functionalities of Emerson's Terminal Automation System (TAS).It becomes now easier and flexible for the terminal operators to manage the terminal operations efficiently. Better terminal operations will be achieved. Obsoleted products and software are replaced with latest products, software and services from Emerson and it will help to achieve the entire Terminal Management System to be the latest in Sri Lanka. Faster loading operations will enable more trucks to be loaded in a day. This will result in an increase of about 15% profitability. CPC came out with a Terminal Automation System (TAS) architecture that will replace all the obsolescence TAS hardware, software, provide latest TAS hardware, software, 3rd party products and installation. It will also provide better integration with multiple vendor systems while retaining some of the key components. The terminal is fully automated now. Migration DeltaV, Operations, Modernization Oil & Gas Midstream (Pipelines, Terminals) Plant or General Manager Workshop Rajitha Perera Ceylon Pegtroleum Corporation Murali Krishnan Thiagarajan Emerson Automation Solutions - - - - - - - Plant Operations Management - -
3. Operate & Manage Approved Shell Improves HSE Performance by Automating Product Transfers with Emerson Piggable Manifolds Traditionally, blending operations required extensive downtime and operator involvement in order to eliminate contamination by flushing lines or transfer products from tanks to filling stations via manual hoses. These manual operations often resulted in product spills, contamination,additional material handling of slop, and safety hazards. Shell faced similar operational challenges and consulted Emerson to help improve their HSE performance. Shell utilized Emerson’s automated piggable manifolds to drastically reduce these HSE risks. Shell will share the impact the automated piggable manifold solution has had on HSE performance as well as highlight additional economic benefits that come with piggable manifolds such as eliminating flush costs, reducing piping, and/or increasing throughput. Shell Lubricants used manual hoses connections to route products from 140 storage tanks to 9 filling and packaging lines. This resulted in over 1,000 possible connection options. These manual changeovers conducted by the operators posed threats both to personnel safety and the environment due to potential operator errors that could result in spills, contamination, leaks, or wrong connections. The solution drastically reduced Shell's HSE risk and increased throughput by eliminating manual hose boards in product transfers. Furthermore, Shell reduced contamination that resulted due to operator error by automating the control of lining up and transferring products as well as by utilizing piggable lines to automatically clean lines. Blending and Transfer Solutions conducted a FEED study to replace the manual operations with a more efficient and safer solution. Blending and Transfer Solutions implemented a compact, automated piggable manifold capable of handling 32 inlets and 16 outlets. The piggable lines enabled Shell to automatically transfer multiple products through one line with minimal contamination. Process Control Installation Best Practices, Operations, Modernization All / Cross-Industry Director, Plant or General Manager, Operator, Engineer Workshop Frank Lafuente Shell Balaji Athimoolam Emerson - - - - - - - Process Control - -
3. Operate & Manage Approved Keep Your Process in the Pipe – Non-Intrusive Corrosion Monitoring with Permasense P66 has been inheriting tough challenges with utilizing opportunity crudes; one of them being accelerated corrosion throughout the refinery. With the use of opportunity crudes detecting where corrosion is taking place and having a certainty that the pipes were thick enough to continue to run has been a real challenge. They came to Emerson to get a real time monitoring solution utilizing Permasense technology to help determine the effects of the chemical injections to neutralize the crude. P66 has seen an accelerated corrosion rate in their distilling units due to opportunity crudes that they’re processing in the refinery. They were taking manual readings once a week to determine the pipe thickness, hoping they were getting an accurate measurement. This data was collected and entered into spread sheets to try and analyze the effects of the inhibitors of the chemical injections. By deploying Permasense corrosion transmitters, P66 has increased the safety of the refinery by knowing the thickness of pipes and vessels. The reliability team will be able to determine the correct chemical balance to neutralize the opportunity crudes in the refinery to deter corrosion. This will also allow them to increase run rates and not have to come down as often to do manual inspections. The reliability team is deploying a WiHART network with 25 non-intrusive sensors in each distilling unit to get real time data. This data is going to be pulled back into the Permasense software to analyze the wall thickness and be able to trend corrosion rates over time. This will allow P66 to make a correlation between the inhibitors to see what needs to be added to lessen the corrosion rates. Wireless Diagnostics, Safety, Reliability Chemicals (Industrial, Specialty), Refining, Petrochemicals, Oil & Gas Upstream (On-shore, Off-shore, Sub-sea), Oil & Gas Midstream (Pipelines, Terminals) Director, Supervisor / Manager / Dept. Head, Plant or General Manager, Engineer Workshop Brad Livergood P66 Wood River Refinery Chris Short Emerson Automation Solutions - Rosemount - - - - - - - Remote Control and Monitoring - -
3. Operate & Manage Approved ABB 800xA to DeltaV migration at a large mining operation - the 10-minute cut-over "An ABB 800xA system at a large mining operation in central Africa was migrated to DeltaV in a series of warm cut-overs. The ABB system was installed in 2008 using Profibus for motor and analog I/O. However due to operational and optimization problems DeltaV was selected as a replacement. The location and local conditions required a well-organized solution to minimize both cut-over time and risk.
Logic from the ABB system was exported in xml format and used to bulk-generate 80% of the DeltaV configuration. DeltaV was installed in parallel and cut over during normal plant maintenance. Profibus networks and hardwired I/O were reused. In this way, each cutover took less than 10 minutes and gave the security of a fall-back to the original system in case of problems. Optimization has started." A distinct challenge was finding an efficient method to generate DeltaV logic for 3000 hardwired I/O and 2100 Profibus devices, including 500 motors and 290 drives without compromising safety or integrity. Another challenge was finding a hardware cutover method that would be fast and provide a backup procedure. Space was constrained, and the migration plan needed to take this into account. Downtime costs and risk are the biggest obstacles to migrations. Bulk software conversion and reusing I/O racks saved $1M of project costs. The rapid hardware cut-over reduced downtime from 8-10 hours for a re-termination to 10 min and provided a fall-back option to minimize risk. As production is worth over $100,000/hr, downtime savings were at least $1.5M. Staff can now focus on optimization. Basic DeltaV modules were generated programmatically using data from the ABB system. Careful design and management of templates allowed each processor to be converted close to the cutover date. For the hardware, all existing Profibus networks were connected directly onto DeltaV cards. All existing I/O racks were connected to DeltaV as Profibus devices so there was no rewiring and a low DST count. Migration DeltaV, Engineering Metals, Mining, Cement & Glass Engineer Workshop Rob Perry MinPro Solutions Ltd. Eddy Lam E.H.Lam Inc. - - Don Umbach Spartan Controls - - - Plant Operations Management - -
3. Operate & Manage Approved Optimize BP Trinidad and Tobago offshore flow assurance with active chemical injection rate control Offshore chemical injection is a major component of OpEx funding. By implementing a real-time Active Control solution, the BP Trinidad & Tobago site was able to eliminate manually bypassing their chemical injection skids that were plugging up within 2 hours of startup. Combining the TESCOM ER5000, pressure regulator, and Micro Motion coriolis flow meter eliminated the manual bypass and system downtime, reduced chemical usage and waste of over-injection, and provided the control room with feedback on the status of the chemical flow, saving BP over $300,000/year in chemicals. More than 10% of an offshore Opex budget is spent on chemicals. It is difficult to precisely control the flow rate of the chemical injected. 5% over injection can cost up to $90K/well/chemical. Under injecting can cause hydrate formation or corrosion that can damage infrastructure or halt production costing $1M/day. Most flow rate control devices are difficult to repair offshore. Active Control Solution enabled BP to keep their chemical injections skids running problem free. BP no longer needs an operator dedicated to manually controlling flow rates. The chemical flow rate was accurately controlled and tied to well production, allowing BP to reduce their chemical usage by over $300K/year. Start up and shut down no longer an issue with the increased reliability. The TESCOM ER5000 controls a TESCOM pressure regulator to accurately control the flow rate of the chemical regardless of changes in temperature, inlet pressure, well pressure, or well flow. The signal to the ER5000 is provided by a Micro Motion coriolis meter to ensure high accuracy. This control is real-time and automatic. Instrumentation - Flow Optimization, Reliability, Regulators Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Operator Workshop Anthony Hartman Emerson Dania Pariag BP - - - - - - - Process Control - -
3. Operate & Manage Approved Batch Analytics - Putting Emerson to the Test "This presentation describes a user's experience with Batch Analytics. Topics covered will include the process of selecting a use case, organizing a pilot project, installing & configuring the software, and finally building and deploying models.
Two main objectives were considered. The first was to determine if the product actually works. Are the models generated accurate enough to make decisions as well as to learn what kind of decisions can be supported from the product.
The next objective was to test the user's (a typical process control / plant engineer) ability to implement and support Batch Analytics.
Described will be effort required to install and configure the software, comments on ease of use, and comments on effectiveness of the product." "Producing on-spec batches of product is of high importance. As a result, some batch processes may be run conservatively to ensure final quality.
The more conservative process comes with the cost of time - an extremely valuable utility!
Tools to support better decision making are needed. These tools need to be supportable by a typical plant / process control engineer - not a specialist." "We sought to test two claims by Emerson on Batch Analytics: Ability to predict end batch quality and simple enough for the average engineer to build models.
Accuracy of end batch quality predictions are still being evaluated.
However, the product met the claims for a typical engineer to install, configure, build models and deploy were met." "After seeing presentations on Batch Analytics, several of our batch plants in NA were interested.
It was decided to pilot the product on a specific plant at a site that already had the infrastructure in place to support.
Based on results - ability to generate valid models and ease of use - recommendations on its use would be made to the other sites." Optimization DeltaV, Process Control Chemicals (Industrial, Specialty) Engineer Workshop Michael Moody BASF Corporation - - - - - - - - - Process Control - -
3. Operate & Manage Approved Every journey begins with the first step - Realizing the vision for a better operations environment The City of Calgary’s Water Resources Division CSS Supervisor wanted to create an integrated operations environment in five separate control rooms, beginning with the operator's console. To convince Operations, he needed to demo the integration of multiple source inputs into a single workspace, and show how it would help operators be more effective in their role, while reducing the strain from having to operate from multiple workstations. This story is about the process and the people he worked with to get the first console in place, and begin the transformation to integrated operations. The challenge was convincing Operations stakeholders to allow installation of new technology in the facility’s control rooms. The “integration-at-the-glass” visualization technology for operator workspaces was new and few people had actually seen it work. The idea champion knew it would transform the operations environment but he needed to convince others by bringing the technology to them. Greater awareness of and hands-on experience with integrated operations has set the City of Calgary on a new path toward increased operational efficiency, reduced operator stress and strain, and a more collaborative working environment. The project champion called upon his LBP account manager, who also enlisted help from Emerson and partners, to come up with a solution for his challenge. Together they worked to get an early version of the integrated operations console placed in the automation manager’s office, and design the software solution for the specific set of source inputs that would be displayed on the single workspace. Operations Economic Justification, Services, Efficiency Power & Utilities Supervisor / Manager / Dept. Head Workshop Sheldon Araki Spartan Controls Todd Brase Emerson Automation Solutions - - Shariq Zia Spartan Controls - - - Plant Operations Management - -
3. Operate & Manage Approved Trip the Operator Training Simulator, not the plant. In 2011 we installed an operator training simulator (OTS); it consisted of a high fidelity plant model tied to an offline replica of our DeltaV DCS using OPC as the connector. At the time, the purpose was only to train our operators, but has since become a critical and integral part of our running plant. In 2014, our process control engineers decided to start making modifications to control logic on the OTS before making the same changes on the live plant DCS. It was such a minor philosophy change, but has since made a major impact on the way we do things. We needed to make it easier for our control engineers to use the OTS as a tool to implement and test configuration. We needed an easy and secure way to transfer files between OTS and DCS. We also needed to make sure the OTS stayed up to date, and stay synchronized to our plant. Our plant operators also needed to be trained on control changes before the changes were made on the plant DCS. Prior to this philosophy, we struggled to keep our OTS up to date with all of the changes we were making; now our OTS is always 1 step ahead of the DCS. We now train our operators on changes before they happen, and get a lot more operator feedback, before the change is made a reality. We have prevented 4 plant shutdowns in the last 3 years, because the errors in DCS changes were found on the OTS. We gave control engineers access to the OTS from their offices, control room, board rooms, etc. We utilized the Avocent Matrix KVM to allow engineers to have access to both the DCS and the OTS, from the same terminals. We setup a file transfer service through a firewall between the OTS and DCS, so the engineers could easily move imports/export back and forth. DeltaV DeltaV, Process Control, Operations All / Cross-Industry Engineer, Technician / Analyst / Specialist, Plant or General Manager, Operator Workshop Scott Wright Agrium - - - - - - - - - Process Control - -
3. Operate & Manage Approved Changing Controls and working collaboratively saves $180K/yr American Crystal Sugar’s migration project from RS3 to DeltaV included extensive meetings between maintenance and operations to redesign the sequencing of the heaters to reduce the maintenance cost. The new agreed upon sequence still allowed operations to do the cleanout phases but limited them from getting into a situation where the plates could be damaged. This paper will go through the programing changes and in detail on how to work collaboratively with operations and maintenance. The inflexibility of the legacy reverse flow sequence presented operational issues requiring manual intervention by operators that often resulted in damage to heater plates. When this area come up for migration from RS3 to DeltaV there were additional meetings between maintenance and operations to find a better way to control these heaters. The final solution ended up being a rare case where the result added both a safer and more flexible system. After starting up on DeltaV the results were immediate and after the first year there was a reduction of 90% in the amount of plates there were replaced. This provides a yearly payback of ~$180K. Which paid for the project in one year. During the design time of the migration project, operations was heavily involved to help redesign the sequencing of these heaters. Operations still required the ability to sequence the heaters during the cleaning phase without damaging the plates. During numerous meetings, a new sequence was agreed upon and implemented during the conversion from RS3 to DeltaV. Optimization DeltaV, Reliability, Process Control Food, Beverage & Consumer Goods Operator Workshop Zachary Bullinger American Crystal Sugar - - - - - - - - - Process Control - -
3. Operate & Manage Approved Achieving a Step Change in Biomass Boiler Performance A power plant in Australia uses a biomass fired boiler to be one of the country’s largest renewable energy base load generators. To improve plant performance, it was desired to increase thermal efficiency, reduce emissions, and improve the overall reliability of the power boiler. A multi-disciplined effort was needed to accomplish this improvement, including mechanical adjustments, improvements to the combustion control strategy, and modifications to standard operating procedures. Emerson’s Industrial Energy Solutions Group worked collaboratively with the plant engineering and operations teams to implement the changes needed to obtain a step change improvement in boiler performance. When power plants can produce steam through burning of sustainable biomass fuels, a clean renewable electric energy source is achieved. The challenge is that renewable fuels such as bagasse and waste wood are more difficult to handle and burn in a power boiler and this often results in thermal efficiency loss and reduced generation. An overall improvement in boiler performance of 18% was achieved through the control strategy and operating method adjustments. This resulted from adjustments in boiler air splits, total air management, biomass firing strategy modification, and real-time compensation in the controls for changes in fuel quality. Thermal efficiency was raised while reducing carbon in ash and emissions output. Leveraging extensive expertise in biomass firing, Emerson initially conducted a comprehensive survey of the power boiler. This reviewed the process mechanical situation, controls, and operating practices. A combustion trial then followed. The initial activities highlighted a need to adjust mechanical settings and make improvements to the control strategy. These changes were then implemented. Optimization Efficiency, Optimization, Operations Alternative Fuels, Pulp & Paper, Power & Utilities Consultant, Vice President, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Project Manager / Lead, Plant or General Manager, Engineer, Director Workshop - - Grant Hudson Cape Byron Management Pty Ltd - - Scott Pettigrew Emerson Automation Solutions - - - Process Control - -
3. Operate & Manage Approved Replacing a GE3300 at a 250MW Combined Cycle Power Plant "This workshop will discuss the replacement of a GE3300 shutdown system with an AMS 6500 on a Gas Turbine and related Steam Turbine.
The workshop will discuss what was learned from this rack swap out including:
1)improved information to Ovation,
2)the good and bad of re-using the existing probes and sensors
3)comparison of data taken from the front panel with a 2140
4)the AMS 6500 tripped the turbine… now what ???
5)we could do it again, what would we do differently?" The challenge was an aging GE 3300 system on our Westinghouse/Siemens Gas Turbine and accompanying HRSG – Heat Recovery Steam Generator A startup condition that in the past was overlooked by the GE 3300 system was detected and the Gas Turbine was tripped and protected with the new AMS 6500, thus avoiding a potentially very bad day! An AMS 6500 protection rack fully integrated to our control system Reliability CSI Technology, Modernization, Machinery Health Management Power & Utilities Plant or General Manager Workshop Nick Dingman LS Power Cottage Grove Chris Hince Novaspect - - Craig Truempi Novaspect - - - Asset Management and Protection - -
3. Operate & Manage Approved Industrial IOT, embedded cellular wireless, PeakVue, Text Messaging, and a subscription service "This workshop will discuss the Industrial Internet of Things the value chain from measurement, to domain expertise, to embedded cellular wireless, and finally the easy deployment through a monthly subscription service.
The workshop will discuss real world applications and how to navigate the obstacles of IT, systems integration, and capital funding. The session will include a discussion around electronic notification, and delivering the right information to the right people at the right time. Learnings from weal world applications in the power and paper industries will be presented." "Two challenges will be discussed:
1)Condition monitoring of distributed, intermittently operated assets were being overlooked due to difficulty coordinating a route based inspection. Also, the location separate from the main plant made it prohibitive to wire or use WiHart.
2)In plant assets with intermittent issues related to load conditions were being missed by the monthly route." Increased frequency and visibility of machinery conditions allowed resolution to otherwise missed failures Using the AMS9330 PeakVue transmitter embedded in a cellular wireless device was simple and easy. The PeakVue, overall vibration, and bearing temperature were captured, trended, and text notifications delivered, resulting in the intermittent issues being captured, quantified, and ultimately resolved. Information Technology Predictive Technology, Wireless, Reliability All / Cross-Industry Supervisor / Manager / Dept. Head Workshop Dan Yarmoluk Atec Companies Chris Hince Novaspect - - Craig Truempi Novaspect - - - Decision Support & Data Management - -
3. Operate & Manage Approved RF200 - Wireless Natural Gas Regulator Flow and Pressure Solution SaskEnergy is a Western Canada natural gas utility which needed the ability to remotely measure and monitor flow and pressure data at natural gas regulation sites. Spartan Controls along with Emerson Process Management Regulator Technologies developed the RF200 solution to provide remote flow and pressure information from their Fisher EZR regulators directly to SaskEnergy’s web browser. The RF200 program was developed to use existing field proven Emerson hardware for pressure measurement and communication while adding remote monitoring and flow estimation capabilities to the pressure regulators. The RF200 solution also allows for alarming, remote set point changes, valve trips, and other additional features. Previous to the gas utility having flow and pressure monitoring on their Fisher EZR regulators, they had to rely on flow modelling to predict this information on a number of stations. This proved to be inaccurate and at times caused potential customer service disruptions. The gas utility can now quickly respond to changes in demand and pressure requirements. The gas utility can now make more informed system decisions to ensure they meet their customers’ requirements by having access to the EZR Regulator flow data at their town border pressure regulating stations. Without the solution, gas pressures within the utilities network were at risk due to unknown flow volumes that could lead to costly operational shutdowns and customer supply interruptions. The RF200 solution includes; Fisher EZR Regulator travel position (Fisher 4320 Wireless HART), Pressure Transmitters (Rosemount 2051S Wireless HART), Emerson Floboss 107 c/w Wireless IEC 62951 card. The RF200 software provides the natural gas flow and pressure information that is sent via CloudGate cell communications to DeviceLynk Cloud for web access to the complete data for the gas utility. Efficiency Design, Instrumentation - Pressure, Instrumentation - Flow Engineering (OEM's, E&C's, Integrators), Refining, Power & Utilities, Oil & Gas Upstream (On-shore, Off-shore, Sub-sea), Oil & Gas Midstream (Pipelines, Terminals), Metals, Mining, Cement & Glass Consultant, Vice President, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Project Manager / Lead, President / Principal, Plant or General Manager, Operator, Engineer, Director Workshop Brad Shotton SaskEnergy Brian Burkowsky Spartan Controls - - Doug Scheffler Emerson - - - Remote Control and Monitoring - -
3. Operate & Manage Approved 400 MW Steam Turbine gets a new AMS 6500 Full Prediction and Protection System This workshop will discuss installation of a new 6500 prediction/protection combination rack on a 400MW Steam Turbine at the Dairyland Power JP Madgett Station located in Alma, WI. The turbo machinery tools including transient and 3D shaft centerline will be discussed. Additional, successes/saves will be discussed using the 2140 vibration analyzer on our coal conveyor bearings. Lastly, our plans to migrate our 4500 systems on our Boiler feedwater pumps, ID Fans, FD Fans, Primary Air Fans , and Coal conveyor gearboxes will be reviewed. The challenge was aging vibration monitoring systems on our critical and essential plant assets, and a desire to have one common analysis platform for all tiers of our rotating assets. Improved equipment health data was realized in a single platform for all tiers of our rotating assets. Specific cases will be presented that include early detection of bearing defects on our coal conveyor, as well as, a rotor bar failure on our 5000 HP FD Fan, AMS 6500 prediction and protection racks fully integrated to the Ovation system were deployed to leverage our existing Machinery Health Manager platform. Upgrades to the 2140 with a Triax sensor and blue tooth headphones were also implemented Reliability CSI Technology, Modernization, Machinery Health Management Power & Utilities Technician / Analyst / Specialist Workshop Steve Richter Dairyland Power Chris Hince Novaspect - - Craig Truempi Novaspect - - - Asset Management and Protection - -
3. Operate & Manage Approved Migration to DeltaV while maintaining existing GeniusBus Field I/O The main driver of this project was to replace end of life control system hardware in an existing pharmaceutical batch manufacturing facility. Continuing to utilize the GeniusBus I/O provided a cost benefit in that field wiring/marshalling was not required. The existing control system was comprised of a GE PLC(and associated GeniusBus I/O) and iFix SCADA. This was replaced with a DeltaV version 12.3 system employing S-Series Controllers and VIM2, utilizing the OVDA interface to communicate with Genius Bus I/O via a ProSoft Ethernet IP to GeniusBus Gateway. "-Mapping I/O references to landing modules, employed a database to manage changes and updates as they occurred.
-Controller Loading and scan rates
-Limited documentation on existing bus configuration and wiring
-Managing existing wiring concepts in the field. Open loop detection was utilized on the GeniusBus as a way to limit I/O required on the bus(Single channel was both input and output)." "Replaced End of Life GE PLC and iFix SCADA.
Limited the cost of upgrading all I/O and field wiring.
Platform that can be flexibly expanded using CHARMS I/O and interfaced to other packaged systems.
Enhanced data collection with Advanced Continuous Historian." DeltaV version 12.3 with S-Series Controllers and VIM2 utilizing the OVDA interface to communicate with Genius Bus I/O via a ProSoft Ethernet IP to GeniusBus Gateway. Migration DeltaV, Process Control, Modernization All / Cross-Industry, Pharmaceutical & Life Sciences Consultant, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Sales / Marketing, Project Manager / Lead, Plant or General Manager, Engineer, Director Workshop Christopher Vales Control Associates Inc. Joseph Soltys Merck - - - - - - - Process Control - -
3. Operate & Manage Approved Killing the Green Dinosaur: How a Major Oil Terminal is Using DeltaV Logbooks to Replace Paper "The Buckeye Bahamas Hub, in Freeport, Bahamas, is one of the largest marine terminals for petroleum products in the Western Hemisphere. Decades of manual processes have evolved into numerous departmental and inter-departmental processes that have served the needs of the Company. This presentation will cover:
?An overview of the day to day operations conducted at Buckeye Bahamas Hub
?A summary of the types of processes and reports that traditionally were recorded manually
?A description of the process by which Buckeye and Control Southern evaluated and prioritized the various candidates for conversion to DeltaV Logbooks
?A brief overview of the Logbooks architecture
?Challenges encountered during the implementation process
?Benefits and future plans" The existing manual processes for recordkeeping at Buckeye Bahamas Hub were time consuming and highly prone to mistakes. It was next to impossible to trend or benefit from the data in a timely manner. Additionally, coordination and planning of Maintenance activities and Projects required acknowledgment and cooperation of each shift and at least 2 departments. "Buckeye is now able to track, coordinate, and trend information across multiple departments. This results in increased efficiency, accuracy, and productivity, as well as more timely review by supervisors and deeper involvement of Maintenance and Operations planning.
Logbooks is expected to drive the company into a competitive arena that was unattainable with the existing manual processes." "A pilot installation of DeltaV Logbooks was implemented to replace the manual logbook (“Green Dinosaur”) used by the land-side head operator. This included a new server outside the existing DeltaV network and a number of templates to replicate paper entries.
There are plans to expand this installation up to almost 100 total users. (This project is in progress and will be completed mid-2017.)" Syncade Maintenance, Operations Chemicals (Industrial, Specialty), Pulp & Paper, Oil & Gas Midstream (Pipelines, Terminals) Engineer, Supervisor / Manager / Dept. Head, Operator Workshop Dexter Pinder Buckeye Bahamas Hub Alvord Smith Buckeye Bahamas Hub - - Bill Tinley Control Southern - - - Plant Operations Management - -
3. Operate & Manage Approved Using Version Control and Procedures to Easily Manage SIS Changes and Downloads "Cargill has over 25 burners, 40 centrifuges and several high hazard reactors running on DeltaV SIS. Validating a system after a small logic change, a trip point change for example, would typically require a full functional check. This would mean keeping the unit down for an extended period while a team of engineers and operators ran through every possible trip and permissive condition.
Using VCAT and a robust Management of Change document, the team can isolate which item changed and only retest that change. This translates into shorter downtime and less plant personnel tied up in functional checks. This methodology also maintains control of SIL2 and SIL3 rated SIFs by only authorizing certain safety resources to approve downloads of these functions." Previously, changing any logic in a BMS or ESD would require a functional check of the entire unit due to not being able to ascertain what was changed from the CRC values alone. This would result in a large amount of resources being tied up and a unit being down longer than was desired by the plant. Additionally, policy required higher level signatures on downloads on high hazard processes. Much shorter downtimes were possible. What originally took shifts to functionally check became mere hours to identify, configure, and download the change, including the proper review cycles called out in the MOC document. DeltaV VCAT allows engineers to identify exactly which parameter was changed. This, along with a stringent MOC document for any SIS change, meant retesting was held to a minimum. Allowing only the high level safety personnel the authorization to approve SIL2 and SIL3 application downloads satisfied their requirements as well. SIS / SIL Efficiency, Safety, Operations Chemicals (Industrial, Specialty) Engineer, Project Manager / Lead, Operator Workshop Zach Brooks Emerson Process Management - - Devin De Weerd Cargill - - - - - Plant Operations Management - -
3. Operate & Manage Approved How Evonik used Plantweb to Enable Corporate IIoT Strategy & Improve KPIs Evonik's corporate IIoT initiative is for their IT and OT operations to be centralized allowing for enterprise-wide visibility into KPIs for asset management, supply chain, process performance, etc. An Assessment of Evonik's largest site identified key projects with the best ROI resulted in a handful of essential asset monitoring projects perfectly suited to leverage Pervasive Sensing technologies and Emerson's Plantweb Digital Ecosystem. This workshop details how Evonik leveraged Plantweb to begin their path to enterprise-wide collaboration to ultimately improve operational efficiency and exceed KPI objectives. With 33 sites across North America, each with their own independent projects and infrastructure, Evonik felt there must be a better way to measure and monitor operational performance. Evonik recognized an opportunity to leverage IIoT methodologies to improve enterprise-wide operational efficiency. Evonik's first phase of their corporate IIoT strategy in Mobile, AL has been a complete success. A number of essential assets have been repaired and optimized as a result of the new IIoT infrastructure. There are also improvements in multi-site collaboration and visibility as well as in the way in which KPIs are being tracked. Plantweb, built upon secure open-standard protocols & methodologies, greatly simplified the IIoT implementation. They leveraged infrastructure investments in DeltaV, IP21, Predix, Survalent & CMMS while preserving a secure first mile. WirelessHART transmitters enabled visibility into essential asset operation. Insight was used to analyze & monitor steam traps & pumps. ARES monitored vibration. PlantWeb Operations, Wireless, Predictive Technology All / Cross-Industry, Chemicals (Industrial, Specialty) Consultant, Vice President, Supervisor / Manager / Dept. Head, Project Manager / Lead, Plant or General Manager, Director Workshop Michael Sowell Evonik Richie Graham Emerson - - David Gustafson Emerson Automation Solutions - - - Asset Management and Protection - -
3. Operate & Manage Approved Smart Innovative Operations: A New Approach for Remote Support, Diagnostics, and Control Existing plant assets and their aging technology have a limited ability to contribute to growth in profitability unless a new philosophy is adopted. In order to remain competitive and uphold our commitment to our customers and the environment, we must radically transform. The Smart Innovative Operations (SIO) initiative leverages digitization, predictive analytics, and our existing expertise and competencies to create new value from existing assets. "The projects, technology, and work processes that Air Liquide has relied upon to build its reputation in the Large Industries business have run
their course. Without change, they have a limited capability to continue contributing to our operational excellence." Once successfully implemented, the SIO initiative will create a completely new digital environment, with a wide range of new possibilities and opportunities, for all in the organization. Experts will be leveraged across the organization. Combining their expertise with the intensive use of digital and predictive techniques will maintain Air Liquide's position as a world leader. Digital and predictive technologies of today are affordable, easy to put in place, user friendly and extremely powerful. They allow an expert anywhere in the world to predict an event, spot trends, anomalies or recurring patterns on geographically distributed assets. They save time and provide the largest amount of value with little effort. Operations Diagnostics, Reliability, Predictive Technology Chemicals (Industrial, Specialty) Consultant, Vice President, Supervisor / Manager / Dept. Head, President / Principal, Plant or General Manager, Director Workshop Charles Harper Air Liquide Ben Bishop Emerson - - - - - - - Plant Operations Management - -
3. Operate & Manage Approved Implmentation of APC to Optimize Crude Oil Stabilization Process Abqaiq Plants completed the implementation of Advanced Process Control (APC) techniques in South Stabilizer plant columns 12 and 13. The APC continuously optimize operating conditions of stabilization columns to increase steam savings and crude oil revenue. The project utilized highly sophisticated tools with complex formulas to accurately perform required calculations and directly adjust multiple operating conditions for superior control and optimization. In addition to APC , Abqaiq Plants developed innovative soft sensor model to predict H2S levels as an input to APC with no need for lab sample or costly online analyzers. "The below challenges were faced:
1) Unavailability of hardware analyzers to predict H2S level which forced the team to look for alteratives to develop fully automated system." "1) Enhance steam saving through the control of stabilization heat set point based on required H2S level.
2) Increase crude oil revenue by avoiding the use of excessive heat in the stabilization columns.
3) Increase safety during shipping of product through accurate control of H2S levels.
4) Deliver $950,000/year cost reduction from steam savings." The solution was done by implementing soft sensor to compute real-time stabilized crude’s H2S, RVP, TVP values. DeltaV DeltaV, Operations, Efficiency Oil & Gas Midstream (Pipelines, Terminals), Oil & Gas Upstream (On-shore, Off-shore, Sub-sea) Engineer Workshop Mohammed Batouk Saudi Aramco Omar Al-Mohisin Saudi Aramco - - Mohammed Al-SAEED Saudi Aramco - - - Process Control - -
3. Operate & Manage Approved The Challenges and Benefits of Wireless Evolution at a Specialty Chemical Plant "For a 70-year-old batch chemical operation, maintaining safe, high quality manufacturing provides many challenges. 3M Cottage Grove has utilized wireless technology as a strategy to solve these problems. Starting small, 3M has gradually expanded its wireless capabilities and worked through the challenges of WIOC vs. Gateway.
Projects include temperature and level monitoring, limit switches to eliminate valving errors, and remote flow measurement for leak detection.
Each production building will have fully redundant wireless I/O. This enables many new capabilities. An example is a project is that will collect data in order to monitor equipment health.
3M views wireless technology as a key component in its strategic vision, and is realizing many benefits in operation and maintenance." The 3M Cottage Grove Chemical Factory faces challenges to maintain a productive operation with an aging infrastructure and the loss of experience on the production floor. With fewer technical resources, these challenges increase the need for automation. Many areas are Class 1, Division 1 and are expensive to wire devices, which limits the feasibility of projects. "Benefits include:
? Extended life of existing equipment;
? More process control leading to fewer human errors that impact product quality or safety
? More engineering time for proactive improvement projects (rather than reactive); and
? Completion of projects that were previously infeasible due to high cost of hard wiring.
Management has approved future projects to expand the wireless program." A solution is a growing infrastructure of wireless technology using WIOCs and gateways. It started small – temperature monitoring of a water line for freeze protection. Since then, 3M has increased the scope of its wireless program. For example, 3M recently integrated wireless flow and valve position in the solvent tank farm. These successes led to further plans to incorporate wireless technology. Wireless Economic Justification, Operations, Modernization Chemicals (Industrial, Specialty) Engineer Workshop Matt Peters 3M - - - - - - - - - Remote Control and Monitoring - -
3. Operate & Manage Approved Race Car Tire Mfr Uses Connected Services to Improve Performance, Emissions, & Profitability Steam is an important component in the process of making tires. Steam trap failures can waste steam, impact process performance, or worse, damage equipment and upset availability. These conditions can have a major impact on profitability and product quality. A North American Tire Plant decided to invest in Emerson's Steam Trap Health Monitoring Connected Service to monitor their most critical steam traps. This workshop will describe the use case and results achieved from the remote monitoring service. Usually, a technician is sent out to test each trap manually each year but it hadn't been done in 2+ years. The test must be done while the trap is in operation with live steam present so batch operations make it difficult. Often these traps are out of reach or located in hazardous areas. If failures occur, they may not be identified until the next round leaving traps in a failed state for months. 194 traps are being remotely monitored, 43 of which failed & were repaired. By repairing these traps in a timely manner, the tire mfr improved throughput & assured product quality. Additionally, they realized over $60,000 in energy savings & reduced emissions by 225 tons. The total identified opportunity for energy savings has exceeded the service cost by $20,000 resulting in positive cash flow. A Steam Trap Health Monitoring Service provided the complete infrastructure to monitor traps in near real-time & delivers reports to maintenance & executive stakeholders. The connected service contract required no capital investment upfront but instead is a subscription contract. This allows for energy savings to cover most, if not all, of the service cost & contribute to the bottom line. Services PlantWeb, Wireless, Reliability All / Cross-Industry, Chemicals (Industrial, Specialty) Consultant, Vice President, Supervisor / Manager / Dept. Head, Project Manager / Lead, Plant or General Manager, Director Workshop Rick Ainscough Goodyear David Gustafson Emerson Automation Solutions - - Paul Kapur Emerson Automation Solutions - - - Remote Control and Monitoring - -
3. Operate & Manage Approved Improvements in the performance of the system gain loss across Colonial Pipeline Presentation to demonstrate how Colonial Pipeline narrowed our gain losses by +0.025% (12 p rolling average) through training, updates to instrumentation and improvements in procedures. How we undid what was considered normal and reset our goals and metrics to become a top quartile performing operator. A general acceptance of what was consider normal and not really looking at what should be considered acceptable performance. General losses across our system that we are responsible for as a third party shipper. Overall tightening of our gains and losses for better accountability. We have improved our net gain and loss by +0.025%, which equates to around ~20k bbls month. These improvements on the tank side of our operation have help gain better control on the pipeline movement side of the business system wide. Implemented vendor training on the proper calibration and use of our tank gauging equipment. Operator training on proper verification of net volume in the tanks in order to reconcile against the pipeline receipts. Optimization Instrumentation - Level, Training, Operations Oil & Gas Midstream (Pipelines, Terminals) Director, Vice President, Supervisor / Manager / Dept. Head, Plant or General Manager, Operator, Engineer Workshop Leonel Nava Colonial Pipeline Lance Berry Emerson - - - - - - - Plant Operations Management - -
3. Operate & Manage Approved Ovation System upgrade Saudi Aramco- Abqaiq Plants completed successfully an online upgrade of Ovation system software to the latest release. This upgrade was performed online with no plant shutdown. The upgrade was planned carefully utilizing several techniques including establishing dedicated networks for old and new systems and establishing an OPC soft link to transfer data between systems to tackle the issue of dependency between systems controllers. A total of 60 controllers were successfully migrated to the new software in two weeks with no single operation interruption. "1) Segregated the primary and secondary systems network into two networks where one was utilized for the controllers not yet migrated and the other one for migrated controllers.
2) Established an OPC link to transfer needed data between old and new systems to avoid operation interruption during the cutover period." "1) Completed the upgrade with no single interruption to Abqaiq Plants operation
2) The upgrade was completed timely in two weeks with no need for any equipment shutdown." "1) Segregated the primary and secondary systems network into two networks where one was utilized for the controllers not yet migrated and the other one for migrated controllers.
2) Established an OPC link to transfer needed data between old and new systems to avoid operation interruption during the cutover period." Ovation Modernization, Ovation, Operations Power & Utilities Engineer Workshop Mohammed Batouk Saudi Aramco Omar Al-Mohisin Saudi Aramco - - Mohammed Al-SAEED Saudi Aramco - - - Process Control - -
3. Operate & Manage Approved Energy Efficiency Improvement on a Black Liquor Concentrator Zellstoff Celgar is a large pulp manufacturer in North America and recently completed an energy efficiency improvement project on an Evaporator used to increase the solids content of weak black liquor (WBL) from ~15% to heavy black liquor with a solids content of ~75%. There is an interim Evaporator process step where the liquor solids content is ~45%, known as sweet black liquor (SBL). The project involved modifying the Evaporator's concentrator rinse circuit to use SBL in lieu of WBL during the rinse cycle. Less total energy is now used with the Evaporator. This was achieved with the installation of two 6" and one 8" V150 Fisher on/off valves along with a 4" Micromotion coriolis meter needed for accurate process measurement of black liquor flow and specific gravity. Black liquor is a caustic and erosive process fluid that's a by-product of the pulping process It contains organic solids and the fluid density varies (depending on the solids content) from near-that of water up to a solids content of 75% - where the viscosity is equivalent to that of thick molasses. The Micromotion coriolis meter can accurately measure specific gravity and flow of black liquor This project had an energy efficiency improvement with a 4 month payback. In addition, there has been a process stability improvement which now allows for the implementation of a model-predictive control solution. The Micromotion Coriolis meter is ideally suited to handle black liquor and avoids any corrosion/erosion issues that can be found with other specific gravity measurement technologies. Accurate specific gravity and flow measurement has provided a number of process improvements including the ability to now know when the circuit rinse cycle has been completed. Operations Economic Justification, Optimization, Efficiency Pulp & Paper Plant or General Manager Workshop Robert Zwick Automan Controls Inc. Max Bell Zellstoff Celgar - - Dave Paulson Zellstoff Celgar - - - Plant Operations Management - -
4. Final Control & Regulate Approved Marathon Petroleum Improves Refinery-Wide Control Valve Reliability Processing crude oil in refineries is tough on control valves, especially at Marathon Petroleum’s Garyville refinery, since it is built to handle the heaviest dirtiest crude available at market. During this presentation several examples of those tough control valve applications will be shared, from failure definition to solution implementation. Issues to be discussed include plugging, cavitation, actuation insufficiencies, vibration, and thermal shock. Due to the nature of the crude oil processed at Garyville, a wide range of challenging control valve applications is present. It’s never just one problem – cavitation with particulate in sour service at elevated temperatures is just one example. Garyville works closely with their local business partner, John H. Carter, and Emerson engineers when these challenging applications arise. The solutions to each of these applications are currently implemented and proven effective. Some of these solutions took more than one iteration to arrive at the current valve installation. Refinery reliability has improved with the failures eliminated as a result of the proven empowered collaboration. Depending on the nature of the application, a range of Fisher? control valve solutions are implemented, including: retrofitting valve trim from Cavitrol III to DST, changing valve trim construction materials, reviewing Bettis actuator sizing, and modifying actuator spring selection. Reliability Control Valves, Maintenance, Installation Best Practices Alternative Fuels, Refining, Pulp & Paper, Power & Utilities, Pharmaceutical & Life Sciences, Petrochemicals, Oil & Gas Midstream (Pipelines, Terminals), Metals, Mining, Cement & Glass, Food, Beverage & Consumer Goods, Chemicals (Industrial, Specialty) Engineer, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Plant or General Manager, Operator Workshop Randy Firmin Marathon Petroleum Rebecca Turner Emerson - - - - - - - - Control Valves -
4. Final Control & Regulate Approved Bridging the Knowledge Gap - Blended Learning Lessons Learned with Lucite International Emerson Blended Learning combines conventional classroom training with video, eLearning, and workshops in order to keep customers at their plant as much as possible while still delivering high quality education to them when needed. Our customers have trouble getting away from their plants for a long duration, add tot hat the cost of overtime and travel expenses and it becomes almost impossible for some of our customers to attend an instructor led week long course. The solution is Emerson's Blended Learning approach which allows students to meet on their time, often 2 hours 2-3 times a week over a 2-3 week period to still achieve the training they need when they need it. Kevin Wright needed training on control valve engineering yet could not spend time away from work in a conventional classroom. The expense of travelling on overtime and other travel expenses can often not be paid for by all student's companies each time they want to attend a course. Kevin Wright was able to stay at his plant providing a critical role to his fellow employees while still training on control valve engineering leading up to a scheduled shutdown of his plant. This allowed Kevin to benefit from knowing the signs of a miss-sized valve and how to troubleshoot it with his Local Business Partner leading to a more effective communications channel as well. Kevin was able to attend Control Valve Engineering I & II with us via Emerson Blended Learning which allowed him to stay at his site yet attend the courses he needed. Engineering Control Valves, Training, Engineering Chemicals (Industrial, Specialty) Engineer, Technician / Analyst / Specialist, Plant or General Manager Workshop Richard Ritter III Emerson Process Management Kevin Wright Lucite International - - - - - - - - Control Valves -
4. Final Control & Regulate Approved 10 Years Later: Did the Fisher? Severe Service Valve Survive in Flint Hills Resources’ Hydrotreater? In 2007, Flint Hills Resources (FHR) Pine Bend refinery executed a project in their Gas Oil Hydrotreater (GOHT). They replaced four separator letdown valves with Fisher? severe service valves. The original valves required maintenance intervals between 6 and 18 months, and were often the unit reliability constraints. Fisher’s solution was a high pressure angle valve with engineered-to-order trim for separator letdown service, where a phenomenon known as outgassing is common. Valve selection for these applications required up front collaboration between FHR, Novaspect, and Emerson. This DST-G design (Dirty Service Trim for Gassing) was a new Fisher product and was the first of its kind at the Pine Bend refinery. This Fisher valve solution was included in a workshop at the 2008 Emerson Exchange. At the time of the presentation, the valves had about a year of runtime. Looking back now, with 10 years of runtime, we’ll discuss the repair history on the valves and their performance over the last 10 years. The answer is yes, the valves have survived and continue to perform well. Prior to the installation of the Fisher DST-Gs, failure rate data on the 4 applications showed regular maintenance. Since their installation, the Fisher DST-G solution has shown significant reliability improvements. These valves were sized and selected utilizing accurate process data gathered in a coordinated effort between FHR, Novaspect, and Emerson. With access to that data, the selection of the DST-G in these applications has provided long term reliability in these challenging applications, outlasting the previous valves’ repair cycle many times over. Control Valves Maintenance, Severe Service, Reliability All / Cross-Industry, Refining, Power & Utilities, Petrochemicals, Oil & Gas Upstream (On-shore, Off-shore, Sub-sea), Metals, Mining, Cement & Glass, Engineering (OEM's, E&C's, Integrators), Chemicals (Industrial, Specialty), Alternative Fuels Director, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Operator, Engineer Workshop Pat O'Connor Flint Hills Resources Kim Barron Emerson - - Ryan Enockson Novaspect - - - - Control Valves -
4. Final Control & Regulate Approved “VERIFICATION AND VALIDATION PROCESS FOR FINAL ELEMENT OF SAFETY LOOP” Safety shutdown valves or emergency shutdown valves (“Final Element) are critical component of Safety Instrumented Function (SIF) Loop. Major accidents worldwide have raised awareness in improved plant safety, especially in the chemical refinery, oil & gas industries. Growing concerns with Safety Instrumented System and enforcing of governing industry standard is creating a significant demand for a device that can provide a method for testing safety valve operation without disturbing the process and providing diagnostics information about the final control element. The typical failure includes being stuck in last position and not operating when needed. This could result in a dangerous condition leading to an explosion, fire, or a leak of lethal chemical and gases into the environment. To ensure the needed reliability of this safety shut down valves, they need frequent testing during normal plant operation. The presentation will discuss use of Digital Valve Controller for verification and Validation of “Final Element” integrity during operation phase of safety life cycle. It will also provide current examples and technique used by Wood Group for partial stroking shut down valves. It will also discuss on various field issues and work practice used by Wood Group for validation of safety loop. Unfortunately, the traditional method of testing these safety valves does not provide any internal valve diagnostics, whereas microprocessor based Digital Valve Controller not only provide diagnostics capabilities but can dramatically hike the reliability of these safety system, and at the same time reduce the risk of spurious trip, unscheduled maintenance, manual laborious test procedures etc. Safety FIELDVUE, SIS / SIL, Reliability All / Cross-Industry Consultant Workshop Mahendra Shah Woodgroup, Houston riyaz Ali Emerson Process Management - - - - - - - - Valve Instrumentation -
4. Final Control & Regulate Approved Gas Distribution Station Design – Better Safety/Integrity and Reduced Operational/Financial Risks FortisBC, a natural gas distribution company, provides service to over 1 million customers across British Columbia with an integrated transmission and distribution network. The distribution pressure control station includes below-grade, compact, safe, tamper-resistant stations for the densley populated areas it serves to provide gas to residential customers and the growing industrial and CNG loads in the area. This means safety, performance, noise, and emissions are all critical requirements to protect the public. Utilizing the Fisher FL regulators, FortisBC created an extremely safe, reliable, high performing station that including the Fisher regulator’s no-bleed and noise abating technologies for a complete low impact design for urban areas for the below grade, pit style installation. In a Risk Assessment study, capacity issues identified at FortisBC’s Rosedale station mandated a new larger station. Due to space, the new location was a quiet residential area, requiring a low impact to the neighborhood (below-grade, very small space, no bleed, and very low noise) while also providing the over-pressure protection, control accuracy and extra flow capacity required. This new station design has the capacity required to serve the growing area, while addressing the safety, control performance, and unique low-impact urban considerations. It was tested, installed and commissioned on-time and on budget. The result is a reduction in operation risks associated with service outages, public safety and social license and is adopted as the company standard design. The Fisher FL regulator with SRII noise abating trim was used in a parallel Main/Monitor configuration for over pressure protection. The PRX no-bleed piloting system in a control box allows for above-grade set-point and tuning avoiding confined space entry for employee safety. These devices have improved 2-path performance, extra capacity, safety and reliability needed for this critical station. Regulators Design, Safety, Engineering Power & Utilities Consultant, Project Manager / Lead, Plant or General Manager, Operator, Engineer Workshop Niko Boskovic FortisBC Randy Gomez FortisBC - - Julie MacLennan Spartan Controls - - - - Pressure Regulators -
4. Final Control & Regulate Approved Valero Gains Short and Long Term Savings by Using Full Scope of Fisher Lifecycle Services Outages are a part of everyday life in a refinery. During a scheduled outage, end users can use a variety of service providers to perform valve repairs, however, Valero has learned that not all service providers are equal. Utilizing Original Equipment Manufacturers (OEM) to repair valves results in fewer unknowns. In this case, Fisher Lifecycle Services was hired to perform service work on Fisher valves. Their certified repairs use OEM parts, resulting in high quality repairs completed on time. During the 2016 outage, Valero learned about another service Fisher provides-leak detection to estimate leakage through valves, which can reveal whether a valve should be repaired during the next outage. Fisher performed this for 10 butterfly valves, resulting in a reduced repair scope and savings. Like many end users, Valero has historically used a variety of service providers to perform repairs on their control valves and instrumentation. Utilizing Fisher Lifecycle Services to execute certified repair services is not always the lowest cost option. However, a single incident resulting from a non-OEM repair can quickly eliminate the cost savings. By exclusively using Fisher to repair Fisher valves, Valero is assured that the correct parts are used, equipment is repaired back to factory standards, and Fisher will stand confidently behind their products. While a huge costs savings may not have been realized during the outage, they see the long term savings and an immediate benefit of the leak detection services of $400K for their 2017 outage Valero selected Fisher for valve repairs during their 2016 first quarter outage. Fisher technicians worked on a total of 72 valves, including 45 repairs, 9 Field diagnostic scans, 7 new valve assemblies, and 11 spare valve repairs after the outage was complete. In addition, they were back for a smaller 3rd quarter outage and performed leakage tests on butterfly valves in preparation for 2017. Maintenance Control Valves, Services, Reliability All / Cross-Industry, Refining, Pulp & Paper, Power & Utilities, Pharmaceutical & Life Sciences, Petrochemicals, Oil & Gas Upstream (On-shore, Off-shore, Sub-sea), Oil & Gas Midstream (Pipelines, Terminals), Metals, Mining, Cement & Glass, Chemicals (Industrial, Specialty), Alternative Fuels Consultant, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Plant or General Manager, Operator, Engineer Workshop Dom Toledo Valero Dave Kandel Caltrol - - - - - - - - Control Valves -
4. Final Control & Regulate Approved Equate Petrochemicals' Predictive Maintenance using Emerson AMS and Digital Valve positioners Equate lose millions of dollar every year on account of unplanned shutdown, major cause due to valve failures and resultant plant trip. Emerson AMS, Snap-on software along with Intelligent field devices like Emerson DVC6200 help perform online and offline valve diagnostics, which helps Equate to pin point the issues in Valves well ahead of any major breakdown, thereby eliminate unplanned shutdown, reduce shutdown cost on valve repairs and improve process availability Conventional method of valve selection for maintenance lead to long list of valves during shutdown and most of the time valves don’t need any internal change or repair, but by then considerable amount spent on spares and service. Offline diagnostics and valve signature analysis helped Equate know the valve internal conditions which helps engineers pick the right valves for shutdown. Emerson offline diagnostics solutions help Equate chose right valves for shutdown, thereby saves considerable time and cost associated with Valve maintenance during shutdown. Emerson Online diagnostics help to predict the health status of the valves and helps perform predictive valve diagnostics and help eliminate unwanted plant trips. Emerson DVC6200 digital valve controllers provide Online and Offline diagnostics capabilities. It has onboard flash memory which captures events like black box of an aircraft. By connecting the DVC with ValveLink software helps engineers to download data to their AMS server or directly to DCS Maintenance station. Analysis of the data helps predict the valve health and plan for any maintenance. Maintenance AMS, Predictive Technology, Maintenance Petrochemicals Engineer Workshop Bala Elamaran Equate Petrochemicals Rajeev Nair Emerson Automation Solutions - - - - - - - - Control Valves -
4. Final Control & Regulate Approved Is there such thing as a SIL rated valve? Can a valve alone be SIL (Safety Integrity Level) rated for use in a Safety Instrumented System (SIS)? Many users face the challenge of selecting a valve that is suitable for use in a SIS, meets SIL targets with an overall SIL verification, and operates as required. This workshop explores the topics of SIL rating, SIL certification and SIL capability as well as outlines challenges and considerations required to properly select a valve engineered and built for use in a SIS. There are many challenges faced in selecting a valve suitable for use in a SIS, including meeting the intention of the IEC61508 and 61511 requirements as well as ensuring the valve, actuator and accessories are designed and integrated to perform under required conditions over the product lifetime. Utilizing a supplier such as Emerson who has the entire breadth of product capability as well as knowledge to support you with the product over each phase of its lifecycle provides users with the confidence that their SIL verification has been done correctly, the valve has been engineered to operate as one, and that the product will be supported by a single accountable source. These challenges can be overcome by selecting a valve considering SIL verification of the valve and overall SIS loop as well as utilizing and maximizing diagnostic coverage and pairing with a supplier who can assist and provide entire lifecycle support. SIS / SIL FIELDVUE, Safety, Isolation Valves Alternative Fuels, Refining, Pulp & Paper, Power & Utilities, Petrochemicals, Oil & Gas Upstream (On-shore, Off-shore, Sub-sea), Oil & Gas Midstream (Pipelines, Terminals), Metals, Mining, Cement & Glass, Engineering (OEM's, E&C's, Integrators), Chemicals (Industrial, Specialty) Consultant, Technician / Analyst / Specialist, Supervisor / Manager / Dept. Head, Sales / Marketing, Project Manager / Lead, Plant or General Manager, Engineer, Director Workshop Afton Coleman Emerson Carsten Thoegersen Emerson - - - - - - - - Isolation Valves