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Appendix D: Local operator interface

D.1 Interface components for displaying and

entering data

The local operator interface (LOI) has multiple components that you can

use to interact with the unit.

Figure D-1. The LOI

A. LCD screen

B. Keypads

C. LED indicators

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D.1.1 Light emitting diode indicators

There are three light emitting diode (LED) status indicators on the LOI

that show the overall status of the gas chromatograph. These LEDs are

positioned to the right of the display screen. Each LED, when lit, indicates

a specific condition.

D.1.2 LCD screen

The LCD screen measures 111.4mm by 83.5 mm and is capable of 640 by

4800 VGA pixel resolution, supporting both text and full graphics. The

backlighting, boost, and brightness are all under software control. The

boost and brightness levels are user-adjustable.

D.1.3 Keypad

The keypad consists of eight infrared keys. See “Navigating the screen”

on page D-5 for more information.

The GC is currently running an analysis.

The GC has at least one unacknowledged alarm.

The GC has an out-of-tolerance or alarm condition that requires an

operator action.

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D.1.3.1 The command keys

The four keys located above the LCD screen are “command” keys.

D.1.3.2 The arrow keys

The four keys below the LCD screen are arrow keys that allow you to

navigate within the screen by scrolling or moving the cursor from field to

field. These keys function in the same way as a computer keyboard’s

arrow keys.

D.1.3.3 Pressing a key

A key is “pressed” by placing a finger on the glass over the associated key

hole and then removing the finger. Holding a finger over the key hole will

cause that key to repeat until the finger is removed.

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D.2 Using the local operator interface

D.2.1 Start up

Upon starting the GC, the LOI automatically runs in Status Display

mode, in which it scrolls through a predefined series of screens,

displaying each screen for approximately 30 seconds.

In Status Display mode, you can manually scroll to the next screen

using the RIGHT arrow key, or to the previous screen using the LEFT

arrow key. You can pause automatic scrolling at any time by pressing the

EXIT key, and you can resume automatic scrolling by pressing either the

LEFT or the RIGHT arrow key. Automatic scrolling resumes after ten

minutes of keypad inactivity.

Pressing F1 when “MOVE” is displayed in the green box below it takes the

focus inside the screen so that you can navigate through the controls of

the screen using the LEFT, RIGHT, UP and DOWN keys. Pressing EXIT

returns the focus to the top level–that is, outside of the screen. Pressing

LEFT or RIGHT at the top level resumes automatic scrolling in addition

to moving to the previous or next screen.

At any time while in Status Display mode, you can press ENTER or F2 to

enter the Main Menu. Use the EXIT key to leave the Main Menu and

Status Displays information about the operational state of the analyzer, including a

scrolling list of up to 25 user-selectable parameters that can be defined or

modified using the MON 2000 application.

NOTE: There may be more than one Status screen, depending upon the GC’s

mode of operation.

Live Chromatogram Displays the chromatogram for the current analysis in real time.

NOTE: There may be more than one Live Chromatogram screen, depending

upon the GC’s mode of operation.

NOTE: This screen does not display if the GC is not currently analyzing a

sample.

Active Alarms Lists active alarms, if any.

Heater Displays information about the PID temperature control loops.

Valves Displays the settings and states of the stream and analyzer valves.

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return the LOI to Status Display mode. If you log onto the GC from the

Main Menu to perform operations or edit data, when you exit the menu

you will automatically be logged off the LOI.

D.2.2 Navigating menus

At any time while in Status Display mode, you can press ENTER or F2 to

enter the Main Menu.

Use the UP and DOWN arrow keys to navigate between fields or controls

within each drop down menu. Pressing the DOWN arrow key while focus

is on the last field of a drop down menu moves the focus to the first field

on a screen. Alternatively, pressing the UP arrow key while focus is on the

first field of the drop down menu causes the focus to move to the last

field.

Use the ENTER key from the Main Menu to activate submenus and

individual menu items.

Press EXIT to leave the Main Menu and return the LOI to Status

Display mode, if no menu is dropped down. If a menu is dropped down

then pressing EXIT closes that menu.

If you log onto the GC from the Main Menu to perform operations or

edit data, when you exit the menu you will automatically be logged off

the LOI.

The Main Menu allows you access to all of the available LOI screens.;

however, you must be logged on to make changes. If you are not logged

on and you attempt to edit a field, the Login screen will appear first.

After a period of fifteen minutes of inactivity, you will be automatically

logged off.

D.2.3 Navigating the screen

LOI screens have several functions. They can display data for review; they

can display data for editing; and they can be used to initiate activities.

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Within any given screen, the function of the ENTER key depends upon

the context. It can be used to validate and save changes or to initiate an

action.

If a validation error is found after pressing ENTER, an “Invalid Entry”

message displays. Press ENTER again to close the message and then reenter your data.

Pressing EXIT closes the currently open screen. If you have made

changes to the screen, the LOI will display a confirmation message asking

if you want to save your changes. Use the arrow keys to select the

appropriate button and press ENTER. If you select No, your changes will

be discarded and the Main Menu will display; if you select Cancel, the

message window will close and you will be returned to the current

screen; if you select Yes, your changes will be validated and saved and

then you will be returned to the Main Menu.

The F1 and F2 keys are context dependent. A one-word description of the

function of each of these keys displays in a green prompt box directly

under the key in the title bar of the top-level full-sized screen.

In some cases, F1 acts as a toggle between scrolling either a line or a

page at a time. When this is true, the currently selected option (LN or PG)

displays with a green background and black text, while the non-selected

option displays with a black background and green text. The table below

lists the possible functions of the F1 key:

Press F1 to move the cursor around within the boundary of

the screen.

Press F1 to open the edit dialog for the field that contains the

cursor. The type of dialog that displays depends upon the

type of field to be edited. See “Editing numeric fields” on

page D-7 and “Editing non-numeric fields” on page D-9 for

more information.

Press F1 to select the field to be edited.

Press F1 to delete the character to the left of the cursor.

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Note

Throughout this appendix, when referring to the F1 key, the key’s current valid

function will be indicated in parenthesis–for instance, F1 (MOVE) or F1 (SELECT).

The F2 key, when “MAIN” is displayed in the prompt box, closes all

screens and goes back to the Main Menu.

There is a navigation icon in the upper right corner of the screen that

indicates which navigation keys are active for the currently displayed

screen.

When you press a key, a green square will flash in the upper left corner if

the key is valid; if the key is not valid, a red box will flash in the upper left

corder.

D.2.4 Editing numeric fields

When the focus is on an editable field, pressing F1 (EDIT) will display the

Edit Dialog containing the field’s original text.

Use the LEFT and RIGHT arrow keys to move through the individual

characters within the field and to select the character to be changed. Use

Press F1 to scroll line by line within a screen.

Press F1 to scroll page by page within a screen.

None Left Up Right

Down Left/Right Up/Down All

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the UP and DOWN arrows keys to select the value of each digit. The

possible values are 1, 2, 3, 4, 5, 6, 7, 8, 9, 0, “-” (minus), “.” (period), and

“E”.

The “-” value is available for signed numbers.

The “.” and the “E” values are available for floating-point numbers,

except for retention times and timed event values.

The following rules apply when entering a floating-point value:

• More than one “E” is not allowed.

• More than one “.” is not allowed.

• If the previous position is an “E” then a “.” and a 0 is not allowed.

• A “?” is allowed only after an “E” or at the first position only.

• If the previous position is “.” then an “E” is not allowed.

• If the first character is a “-” and the current index is 1 then a “.” is not

allowed.

• If the previous position is a “-” then a 0 is not allowed.

• If the next character is an “E” then a “.” is not allowed at the previous

location.

The DOWN arrow key moves backward in the list from the current value

of the selected digit.

The UP arrow key moves forward in the list from the current value of the

selected digit.

The F1 (BACKSP) key acts as a backspace and deletes the digit

immediately to the left of the current position.

The ENTER key validates and saves the entry, then closes the Edit

Dialog. The new entry will display in the field.

The EXIT key cancels any changes that were entered and closes the Edit

Dialog, restoring the previous value to the field.

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D.2.5 Editing non-numeric fields

The function of the keys when editing non-numeric data is contextdependant.

D.2.5.1 Editing alphanumeric fields

Alphanumeric fields take numbers (0 - 9) and letters (a - z, A - Z).

D.2.5.2 Selecting check boxes

Press F1 (SELECT) to select or clear a check box.

Figure D-2. Selecting a check box

D.2.5.3 Clicking buttons

Press F1 (EXECUTE) to click the button and execute the command.

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D.2.5.4 Selecting radio buttons

1. Press F1 (SELECT) to select a group of radio buttons.

2. Use the UP and DOWN arrow keys to move through the various

radio buttons within the group.

3. Press ENTER to accept the current selection or press EXIT to

abort any changes and to restore the previous selection.

D.2.5.5 Selecting an item from a list box

1. Press F1 (SELECT) while focused on the list box to switch it to edit

mode.

Figure D-3. Selecting a list box

2. Use the UP and DOWN arrows keys to move between the values

within the list box.

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3. Press ENTER to accept the current selection or press EXIT to

abort the new selection and the list box will revert to the previous

selection.

D.2.5.6 Selecting an item from a combo box

1. Press F1 (SELECT) while focused on the combo field and a Combo

Dialog opens and displays a list of available selections.

Figure D-4. Selecting a combo box

2. Use the UP and DOWN arrow keys to move between the

selections.

3. Press ENTER to select the desired value or press EXIT to restore

the combo box’s initial value.

D.2.5.7 Entering a date and time

1. Press F1 (SELECT) while focused on the Date and Time field and

the Enter the Date and Time dialog displays. By default, the

focus is set on the “Month” unit.

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Figure D-5. Entering a date and time

2. Use the UP and DOWN arrow keys to change the value of the

unit–that is, to go from January to February, or from 1 to 2.

3. Use the LEFT and RIGHT arrow keys to change units–that is, to

go from months to years or hours to minutes.

Note

If the focus is on the left most section, the LEFT arrow key will be inactive and

similarly if the focus is on the right most section, the RIGHT arrow key will be

inactive.

4. Press ENTER to save the change or press EXIT to discard the

change and restore the original value.

D.2.5.8 Setting the time

1. Press F1 (SELECT) while focused on the Time field and the Enter

the Time dialog displays. By default, the focus is set on the “Hour”

unit.

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2. Use the UP and DOWN arrow keys to change the value of the unit.

3. Use the LEFT and RIGHT arrow keys to change units–to go from

hours to minutes, for example.

Note

If the focus is on the left most section, the LEFT arrow key will be inactive and

similarly if the focus is on the right most section, the RIGHT arrow key will be

inactive.

4. Press ENTER to save the change or press EXIT to discard the

change and restore the original value.

D.3 Screen navigation and interaction tutorial

This tutorial, which guides you through the procedure for editing data on

a screen, will incorporate all of the preceding information to

demonstrate the typical method of navigating and interacting with the

LOI. You will learn how to perform the following actions:

• Opening and closing screens

• Navigating through tables

• Selecting fields for editing

• Saving data

1. From the Main Menu, click the RIGHT arrow key enough times

to navigate to the Application menu. The System submenu, since

it is the first item in the list, is already selected.

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Note

In this instance, the term “click” means to tap the glass on the spot directly

above the arrow’s keyhole.

Figure D-6. Navigate to the Application menu

Note

Notice the navigation icon in the upper right corner, which indicates that all

four arrow keys are active. This allows you to navigate to all of the menu items

and sub menu items.

Note

Notice that the green prompt boxes are empty. This means that the F1 and F2

keys are inactive from the Main Menu.

2. Click ENTER. The System screen displays.

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Figure D-7. The System screen

Note

Notice the navigation icon in the upper right corner, which indicates that no

arrow keys are active.

3. Notice that the green prompt boxes now display function

keywords. “MAIN” means that if you click the F2 key, the LOI will

close the current screen and return you to the Main Menu.

“MOVE” means that if you click the F1 key, you will be allow to use

the arrow keys to navigate within the System screen. Click F1.

The LOI switches to Edit mode.

4. Notice that the navigation icon in the upper right corner of the

screen indicates that the down arrow is active. Click the down

arrow once. Now the navigation icon indicates that both the up

and down arrows are active. Click the up arrow once to return to

the previous cell. The navigation icon again indicates that only the

down arrow is active.

5. Notice that the green F1 prompt box reads “EDIT”. Click F1.

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6. You must be logged in to the GC to make a change to any screen.

If you try to edit a field before logging in–as you just did–the LOI

displays the Login dialog to prompt you to log in.

Figure D-8. You must log in to the GC before editing a screen

Note

Notice that there is also a navigation icon on the Login dialog.

7. Click F1 (SELECT) and navigate up or down the list to highlight

your user name.

Note

For the remainder of this tutorial, when referring to the F1 key, the key’s

current valid function will be indicated in parenthesis–for instance, F1

(MOVE) or F1 (SELECT).

8. Click ENTER.

9. Navigate to the Pin field, press F1 (EDIT), and enter your

password.

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10. Click ENTER twice.

11. Now that your are logged in, you can edit the fields on the screen.

Click F1 (EDIT). The Enter the data dialog displays.

Figure D-9. The Enter the data dialog allows you to edit the selected field

12. To delete a character, press F1 (BACKSP). To enter new data, use

the UP and DOWN arrows to cycle through the available

characters, and use the RIGHT arrow key to add a new character

to the field.

13. When you are finished entering data, press ENTER to validate and

save the new information. To discard the information, press EXIT.

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Figure D-10. The field now holds new data

Note

If a validation error is found after pressing ENTER, an “Invalid Entry” message

displays. Press ENTER to close the message and then re-enter your data.

14. Use the down arrow to move to the Is Multi User Write

Enabled? check box.

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Figure D-11. The Is Multi User Write Enabled? check box

15. Press F1 (SELECT). This clears the check box.

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Figure D-12. The Is Multi User Write Enabled? check box, no longer checked

16. Click F1 (SELECT) again to re-select the check box.

17. Navigate to the GC Mode field.

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Figure D-13. The GC Mode field

18. Press F1 (SELECT). The Select an Item combo box displays.

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Figure D-14. The Select an Item combo box

19. Use the DOWN arrow to scroll down to the last item in the combo

box. Press ENTER.

20. Press ENTER a second time to save all the changes that were

made to the table.

Note

If you neglect to press ENTER at this point, all of your changes will be lost.

21. Press F2 (MAIN) to return to the Main Menu.

This concludes the tutorial.

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D.4 The LOI screens

The Main Menu has six top-level submenus: Chromatogram,

Hardware, Applications, Control, Logs/Reports, and Manage.

The table below lists the submenus and commands that are available

from the Main Menu.

Submenu Command Subcommands Reference

Chromatogram

View

Chromatogram Settings page 26

Live Chromatogram View Screen

(Status Mode)

page 27

Live Chromatogram Screen (Advanced

Mode)

page 28

Archived Chromatogram Screen

(Advanced Mode)

page 29

Live & Archived Chromatogram Viewer

Options Menu

page 29

CGM Scaling Screen page 30

Chromatogram CDT Table page 31

Chromatogram TEV Table page 32

Chromatogram Raw Data Table page 32

Hardware

Heaters page 34

Valves page 35

Electronic Pressure Ctrl page 36

Detectors page 36

Discrete Inputs page 37

Discrete Outputs page 37

Analog Inputs page 38

Analog Outputs page 38

Installed Hardware page 39

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Application

System page 40

Component Data page 41

CDT 1

CDT 2

CDT 3

CDT 4

Timed Events page 41

TEV 1

TEV 2

TEV 3

TEV 4

Streams page 43

Status page 44

DET1

DET2

Ethernet Ports page 44

Logs/Reports

Maintenance Log page 46

Event Log page 47

Alarm Log page 48

Unack Alarms page 48

Active Alarms page 49

Report Display page 50

Control

Auto Sequence page 52

Single Stream page 53

Halt page 54

Calibration page 55

Validation page 56

Submenu Command Subcommands Reference

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Refer to the MON2020 Software for Gas Chromatographs User Manual for

detailed information regarding the commands listed in The table above.

D.4.1 The Chromatogram menu

The Chromatogram menu enables you to view live and archived

chromatograms and their associated CDT and TEV tables, as well as to

edit the display properties if the chromatogram screens.

Refer to the “Using the chromatograph functions” section of the

MON2020 Software for Gas Chromatographs User Manual for detailed

information regarding the Chromatogram menu screens.

Stop Now page 56

Manage

LOI Settings page 58

Change PIN page 59

Diagnostics page 60

Log out no screen

Submenu Command Subcommands Reference

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Figure D-15. The Chromatogram menu

Figure D-16. The Chromatogram Settings screen

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Figure D-17. The Live Chromatogram View (Status Mode) screen

Note

The blue box displays the current analysis time.

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Figure D-18. The Live Chromatogram View (Advanced Mode) screen

Note

The blue box displays the current analysis time.

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Figure D-19. The Archived Chromatogram (Advanced Mode) screen

Figure D-20. The Live & Archived Chromatogram Viewer Options screen

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Note

The blue box displays the cursor’s x- (analysis time) and y- (amplitude) coordinates.

Figure D-21. The CGM Scaling screen

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Figure D-22. The Chromatogram CDT Table screen

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Figure D-23. The Chromatogram TEV Table screen

Figure D-24. The Chromatogram Raw Data Table screen

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D.4.2 The Hardware menu

The Hardware menu enables you to view and manage the GC’s

hardware components.

Refer to the “Using the hardware functions” section of the MON2020

Software for Gas Chromatographs User Manual for detailed information

regarding the Hardware menu screens.

Figure D-25. The Hardware menu

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Figure D-26. The Heaters screen

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Figure D-27. The Valves screen

Note

The usage (Sample/BF1, Dual Column), mode (Auto, Off), and state (green = on, black =

off, red = error) of each valve is displayed. See the “Configuring the valves” section of

the MON2020 Software for Gas Chromatographs User Manual for more information.

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Figure D-28. The EPC screen

Figure D-29. The Detectors screen

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Figure D-30. The Discrete Inputs screen

Figure D-31. The Discrete Outputs screen

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Figure D-32. The Analog Inputs screen

Figure D-33. The Analog Outputs screen

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Figure D-34. The Installed Hardware screen

D.4.3 The Application menu

The Application menu allows you to view the CDT, TEV and streams

tables for the GC. The System, Status, and Ethernet Ports screens are

also accessible from this menu.

Refer to the “Using the application functions” section of the MON2020

Software for Gas Chromatographs User Manual for detailed information

regarding the Application menu screens.

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Figure D-35. The Application menu

Figure D-36. The System screen

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Figure D-37. The CDT screen

Figure D-38. The TEV - Valve Events screen

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Figure D-39. The TEV - Integration Events screen

Figure D-40. The TEV - Spectrum Gain Events screen

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Figure D-41. The TEV - Analysis Time screen

Figure D-42. The Streams screen

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Figure D-43. The Status screen

Figure D-44. The Ethernet Ports screen

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D.4.4 The Logs/Reports menu

The Logs/Reports menu enables you to view the various reports that

are available from the GC.

Refer to the “Logs/Reports” section of the MON2020 Software for Gas

Chromatographs User Manual for detailed information regarding the

Logs/Reports menu screens.

Figure D-45. The Logs/Reports menu

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Figure D-46. The Maintenance Log screen

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Figure D-47. The Event Log screen

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Figure D-48. The Alarm Log screen

Figure D-49. The Unack Alarms screen

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Figure D-50. The Active Alarms screen

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Figure D-51. The Report Display screen

D.4.5 The Control menu

The Control menu enables you to stop, calibrate, or place on automatic

control a sample stream from the analyzer.

Refer to the “Control menu” section of the MON2020 Software for Gas

Chromatographs User Manual for detailed information regarding the

Control menu screens.

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Figure D-52. The Control menu

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Figure D-53. The Auto Sequence screen

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Figure D-54. The Single Stream screen

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Figure D-55. The Halt screen

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Figure D-56. The Calibration screen

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Figure D-57. The Validation screen

Figure D-58. The Stop Now screen

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D.4.6 The Manage menu

The Manage menu enables you to change the LOI’s settings, change a

user’s password, and log off of the GC to which you are connected.

Refer to the “Manage menu” section of the MON2020 Software for Gas

Chromatographs User Manual for detailed information regarding the

Manage menu screens.

Figure D-59. The Manage menu

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Figure D-60. The LOI Settings screen

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Figure D-61. The Create PIN screen

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Figure D-62. The Diagnostic screen

D.5 Troubleshooting a blank LOI screen

If the LOI is powered up but the LCD screen is blank, do the following:

1. Unscrew and remove the LOI from the GC.

2. Flip the LOI over to expose its motherboard and associated

electronics.

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Figure D-63. Jumpers at J105 on LOI motherboard

3. Check the jumpers located at J105 on the motherboard. These

jumpers control the screen’s power. To function properly, jumper

pins 3 and 4 must be set; if they are not, set them.

If the screen is still blank, contact Customer Service at 1-713-827-6380

for assistance.

System Reference Manual Model 700 Gas Chromatograph

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D - 62

This page is intentionally left blank.

E - 1

Appendix E: LX-800 CPU Board Retrofit Instructions

This section describes a procedure for retrofitting a Model 700 gas

chromatograph with a WinSystems® LX-800 CPU board (P/N #2-3-2350-

190). The new CPU board is supplied with a retrofitting kit.

Figure E-1 Contents of the retrofitting kit

In addition to the new CPU board, the kit contains the following items:

• MON2000 Gas Chromatograph Software for Windows (P/N #2-3-2350-

400). This CD-ROM also contains the software’s user manual (P/N #3-

9000-522).

• Six replacement cables

- P/N #2-3-2350-083

- P/N #2-3-2350-077

- P/N #2-3-2350-087

- P/N #2-3-2350-084

- P/N #2-3-2350-080

- P/N #2-3-2350-081

• A extra fuse (P/N #2-5-4203-130)

• Two replacement card guides (P/N #2-4-5001-078)

System Reference Manual Model 700 Gas Chromatograph

3-9000-521 APRIL 2012

E - 2

Due to the addition of the Flash Memory connector on the back of the

new CPU board, a new Analog board (P/N #2-3-0700-034) also must be

installed to prevent interference with the back of the CPU board when

inserted into the card cage. The new analog board is included with the

retrofit kit.

E.1 Introduction to the LX-800

The LX-800 CPU assembly has been designed to include all digital I/O and

COM1 through COM4 serial ports.

Figure E-2. LX-800 CPU board

In addition, the Unified Baseline Operating System (UniBOS) is now

resident on a 128 MB CompactFlash card instead of the slower 16 MB

DiskOnChip module. The CompactFlash card provides additional

memory for archiving data.

The UniBOS file on the CompactFlash card can be upgraded in the field

with MON2000. Refer to the MON2000 Software for Gas Chromatographs

user manual, which is located on the MON2000 CD-ROM, for

information about downloading 2350A applications and UniBOS

upgrades.

Model 700 Gas Chromatograph System Reference Manual

APRIL 2012 3-9000-521

E - 3

CAUTION

UniBOS is preloaded on this CPU board. Do not attempt to install BOS or an earlier

version of UniBOS. Doing so will irreversibly corrupt the firmware and will require the

purchase of a new CPU board. To learn the version level of the UniBOS loaded onto your

CPU board, refer to the label on the board’s back.

Figure E-3 CPU board serial number

The protocol setup for serial ports COM1 through COM4 can now be

configured through MON2000 version 2.58 or later. Each serial port can

be set to RS-232, RS-422 or RS-485. Protocol changes to the serial ports

on the COM4A board still require different jumper settings and IC chip

changes.

Other relevant facts about the LX-800 CPU board include:

• Up to three optional boards can be plugged directly into the PC104

bus (connectors J29 and J27) on the CPU board assembly.

• An optional COM4A board provides four additional serial ports:

COM5 through COM8.

• A video driver board for the LOI and modem board and/or Ethernet

board can also be plugged directly into the PC104 bus for additional

communications capabilities.

• If more that one PC104 board is installed and a modem is included,

the modem must always be installed on top of the stack.

System Reference Manual Model 700 Gas Chromatograph

3-9000-521 APRIL 2012

E - 4

• A new video card cable (PN #2-3-0700-098) is required because the

PC104 connectors on the new CPU noard have been moved to the

end of the board next to the edge connectors; this places the LOI

Video card 'Panel Out' connector about 3.5 inches further away from

the front panel.

E.2 Upgrading your 16-bit application to its

32-bit equivalent

Before replacing a 16-bit CPU board with the new 32-bit version, you

must first upgrade the 16-bit application to its 32-bit equivalent.

Note

This procedure applies to MON2000 version 4.04 or later.

E.2.1 Choosing the appropriate 32-bit application

Before performing the upgrade, you need to know the file names of the

16-bit application and its 32-bit equivalent.

If you don’t know the filename of the 16-bit application that you intend

upgrade, you can call Customer Support at 1-713-827-6314 to learn it.

Be prepared to supply a sales order number or a GC serial number.

Once you know the filename of the appropriate 16-bit application, do

the following to learn its Application Base Name, which will aid you in

learning the file name of the 16-bit application’s 32-bit equivalent:

1. Select File ? Offline Edit ? File Selection.... The Open GC

Application File dialog displays.

2. Locate the appropriate 16-bit application file and select it. Click

Open.

Model 700 Gas Chromatograph System Reference Manual

APRIL 2012 3-9000-521

E - 5

3. Select System from the Application menu. The System window

displays.

Figure E-4. The System window

4. The Application Base Name is located at the bottom of the window.

Make note of it.

5. Click OK to close the window.

System Reference Manual Model 700 Gas Chromatograph

3-9000-521 APRIL 2012

E - 6

6. When you know the Application Base Name of the 16-bit

application, consult the following table to learn the file name of

its 32-bit equivalent:

E.2.2 Upgrading to the 32-bit application

The end result of this procedure will be a 32-bit version of the 16-bit

application using a 32-bit application template file.

1. Select File ? Offline Edit ? Upgrade Application. The Select

model application for the upgrade dialog displays.

2. Navigate to the appropriate 32-bit application template file and

select it.

16-bit Application Base Name 32-bit Application File Name

USASTD1A Energy Measurement C6+ 4 min (700_Mode0_v4XX).APP

USADUAL1 Energy Measurement C9+ 5 min (700_Mode1_4XX).APP

ISOSNGLSTD1 ISO Energy Measurement C6+ 4 min (700_2350ISO1_v4XX).APP

ISODULSTD1 ISO Energy Measurement C9+ 5 min (700_2360ISO1_v4XX).APP

USADUALM2 Energy Measurement C9+ 5 min (700_Mode2_v4XX).App

700Dew2US Energy Measurement C9+ 5 min (700_2360Dew2US_v4XX).APP

700DewUS Energy Measurement C9+ 5 min (700_2360DewUS_v4XX).app

USSTDFILE01 Energy Measurement C6+ 4 min (700_2350EXMB_v4XX).APP

700EXMBHCD Energy Measurement C9+ 5 min (700_EXMBHCDP_v4XX).APP

USASTD1A15 Energy Measurement C6+ 4 min (700_Mode0_15s_v4XX).App

Model 700 Gas Chromatograph System Reference Manual

APRIL 2012 3-9000-521

E - 7

Note

The latest versions of these application template files were installed with

MON2000 and are typically located at C:\GC\APP\.

Note

If the application template file selected is not newer than the currently

installed application, or if it is not the same type of application, MON2000

displays the following error message:

The selected application is not a compatible upgrade

3. Click Open. The Save upgraded application as... dialog displays.

4. Type a new name for the upgraded application into the File name

field.

Note

It is recommended that you give the 32-bit application a name similar to the

name of the 16-bit application it will replace.

Note

It is recommended that you do not give the 32-bit application the same name

as the application template file on which it is based. Doing so will over-write

the application template file.

5. Click Save. MON2000 will create a 32-bit version of the 16-bit

application. When the process completes, the Application

upgrade complete message displays.

6. Click OK.

You can now install the 32-bit CPU board.

System Reference Manual Model 700 Gas Chromatograph

3-9000-521 APRIL 2012

E - 8

E.3 Installing the new CPU board

To install the new CPU board, do the following:

1. Remove the front panel or the LOI and disconnect the cables

going to the card cage assembly.

2. Remove the CPU board from the card cage.

3. Unplug all PC104 boards from the CPU board and set them aside.

4. Make note of the analog board’s slot number in the card cage and

then eject the analog board from the card cage.

5. Install the new analog board (P/N #3-0700-034) and insert it in

the same slot of the card cage as the previous board.

6. Re-install the PC104 option boards on the new CPU board.

7. If there is a video driver board for an LOI in the stack, replace the

'Panel Out' cable with the new cable (P/N #3-0700-098) that is

supplied with the kit.

8. Insert the CPU board into the slot above the analog board and

connect the remaining cables. If necessary, refer to “Internal

Cable Wiring” (DE-20991), which is located in the drawings

section at the back of the manual.

9. If there is an Ethernet card in the stack, replace the Ethernet

extension cable with the longer cable that is supplied in the kit.

10. If there is a COM4A board in the stack that is not installed at the

top position, it may be necessary to remove the cable clamp on

the connector that plugs into the board to avoid interference with

the board above it. The clamp is not required and can be

discarded.

11. Reconnect all cables to the switch panel or LOI and the analog

card.

Model 700 Gas Chromatograph System Reference Manual

APRIL 2012 3-9000-521

E - 9

12. Power up the analyzer and download the desired application to

the system.

13. Start MON2000. The four CPU serial ports, COM1 - COM4, can be

configured through MON2000.

Note

Make sure that MON2000 version 2.58 or later is installed.

14. Select Serial Ports... from the Application menu. The Serial Ports

window displays.

15. Use the Mode column to select the protocol for each serial port.

Figure E-5. Serial ports window

System Reference Manual Model 700 Gas Chromatograph

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E - 10

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F - 1

Appendix F: Shipping and long-term storage

recommendations

The following recommendations should be followed:

• For shipping purposes the gas chromatograph should be secured to a

wooden pallet, maintained in a vertical position and enclosed in a

wood framework with a cardboard skin.

• Auxiliary equipment such as sample probes may be stored in the

packaging in which it was shipped. If this packaging material is no

longer available, secure the equipment to prevent excessive shaking

and protect the accessories in a water proof enclosure.

• The gas chromatograph should be stored in a sheltered environment

that is temperature controlled between -30oC (-22oF) and 70oC

(158oF) to keep the gas chromatograph’s protective coatings from

deteriorating from exposure to rain or caustic or corrosive

environments. Humidity in the sheltered environment should be

non-condensing.

• The program stored in the remote or integral controller memory may

be retained through battery back-up for at least two years. If lost for

some reason, a custom program for downloading the appropriate GC

application is included on the CD shipped with the system

documentation.

• If the gas chromatograph has been in operation, the system should

be purged with carrier gas before powering the gas chromatograph

down. Allowing the gas chromatograph to perform a couple of

analysis cycles without sample gas is an acceptable method of

purging the system. Monitor the results and remove power after

component values fall to “0” or after peaks are significantly reduced

in size.

• After removing power from the GC, remove the purge gas and

immediately cap all inlets and vents, including the carrier drier. These

vents and inlets should be capped with the fittings that were in place

when the GC shipped from the factory or with Swagelok caps (not

provided). This will protect the columns and filters and should result

in a trouble-free start up when the unit is returned to service.

System Reference Manual Model 700 Gas Chromatograph

3-9000-521 APRIL 2012

F - 2

• The sample conditioning system vents and inlets should also be

capped with the fittings that were in place when the system shipped

from the factory. Additionally, all vents should be closed.

• Any remaining openings–such as conduit entries–should also have

appropriate plugs installed to prevent foreign material such as dust or

water from entering the system.

G - 1

Appendix G: Recommended spare parts

The following tables list the recommended spare parts that would allow

you to maintain a single GC gas chromatograph for one year.

Quantity Single or Dual TCD GCs

1-5 GCs

5+ GCs or

Critical

Installations

Description Part No.

0 1 PCA, CPU 32-bit w/ (4) RS-232 & BOS - Requires 32-bit

application file

2-3-0700-232

0 1 PCA Analog I/O (8 in / 4 out) 2-3-2350-041

0 1 Preamplifier Board 2-3-0580-002

0 1 Field Termination Board 2-3-0700-010

1 2 Fuses, Assortment (5 each 1A, 3A and 6A) 2-3-0700-136

0 1 Dual Methods Adapter Board 2-3-0700-011

0 1 Driver I/O Board 2-3-0700-005

0 1 Multifunction Board 2-3-0700-004

0 Note 1 Modem Bd. PC104 - Board Only, Upgrade Kit is part 2-

3-2350-142

2-3-0700-029

0 Note 1 PCA, 4 Isolated Analog Outputs Board 2-3-0700-007

0 Note 1 PCA - Board with 8 Non-Isolated Analog Outputs for

use with the Model 700/1000A only

2-3-0580-037

0 Note 2 Power Supply 24 VDC 2-3-0700-117

0 Note 3 Assembly, Power Supply 115/230 VAC - Model 700 and

Model 1000A only

2-3-0700-110

2 2 Solenoid Valve, Srs 2-4-0700-152

1/Valve 1/Valve Repair Kit, 6-port Valve - For use on Model 700 only 2-4-0700-187

1/Valve 1/Valve Repair Kit, 10-port Valve - For use on Model 700 only 2-4-0700-171

1 1 Column Set Note 4

0 1/Detector Kit, Thermistors (TCD) Note 4

1 1 Teflon Thermistor Seals (Set Of 10) 2-3-0500-391

System Reference Manual Model 700 Gas Chromatograph

3-9000-521 APRIL 2012

G - 2

1 1 recommended if this option is installed on the Model 700.

2 1 recommended if Model 700 is powered with 24 VDC line.

3 1 recommended if Model 700 is powered with AC line.

4 Application dependent. Please contact customer service at 1-888-801-1452 and provide

sales order number for recommended part number and description.

1/Stream 1/Stream Filter Element 2-micron,Swagelok SS-2F-K4-2 2-4-5000-113

1/Stream 1/Stream Membrane Kit, Genie® Model 120 Filter/Bypass/LSO 2-4-5000-938

Quantity FID/TCD GCs

1-5 GCs

5+ GCs or

Critical

Installations

Description Part No.

0 1 PCA, CPU 32-bit w/ (4) RS-232 & BOS - Requires 32-bit

application file

2-3-0700-232

0 1 PCA Analog I/O (8 in / 4 out) 2-3-2350-041

0 1 Preamplifier Board 2-3-0580-002

0 1 PCA ADC Main Board Modified for FID/FPD 2-3-0700-032

0 1 Field Termination Board 2-3-0700-010

1 2 Fuses, Assortment (5 each 1A, 3A and 6A) 2-3-0700-136

0 1 Dual Methods Adapter Board 2-3-0700-011

0 1 Driver I/O Board 2-3-0700-005

0 1 Multifunction Board 2-3-0700-004

0 Note1 Modem Bd. PC104 - Board Only, Upgrade Kit is part 2-3-

2350-142

2-3-0700-029

0 Note1 PCA, 4 Isolated Analog Outputs Board 2-3-0700-007

0 Note1 PCA - Board with 8 Non-Isolated Analog Outputs for use

with the Model 700/1000A only

2-3-0580-037

0 Note2 Power Supply 24 VDC 2-3-0700-117

0 Note3 Assembly, Power Supply 115/230 VAC - Model 700 and

Model 1000A only

2-3-0700-110

Quantity Single or Dual TCD GCs

1-5 GCs

5+ GCs or

Critical

Installations

Description Part No.

Model 700 Gas Chromatograph System Reference Manual

APRIL 2012 3-9000-521

G - 3

1 1 recommended if this option is installed on the Model 700.

2 1 recommended if Model 700 is powered with 24 VDC line.

3 1 recommended if Model 700 is powered with AC line.

4 Application dependent. Please contact customer service at 1-888-801-1452 and provide

sales order number for recommended part number and description.

2 2 Solenoid Valve, Srs 2-4-0700-152

1/Valve 1/Valve Repair Kit, 6-port Valve - For use on Model 700 only 2-4-0700-187

1/Valve 1/Valve Repair Kit, 10-port Valve - For use on Model 700 only 2-4-0700-171

1 1 Column Set Note4

0 1 Methanator Convertor Assembly Note4

0 1 Assembly, Micro-FID Detector and Connector Board

complete, Model(s) 700 and 1000A

2-3-0700-148

0 1/Detector Kit, Thermistors (TCD) Note4

1 1 Teflon Thermistor Seals (Set Of 10) 2-3-0500-391

1/Stream 1/Stream Filter Element 2-micron,Swagelok SS-2F-K4-2 2-4-5000-113

1/Stream 1/Stream Membrane Kit, Genie® Model 120 Filter/Bypass/LSO 2-4-5000-938

Quantity FID GCs

1-5 GCs

5+ GCs or

Critical

Installations

Description Part No.

0 1 PCA, CPU 32-bit w/ (4) RS-232 & BOS - Requires 32-bit

application file

2-3-0700-232

0 1 PCA Analog I/O (8 in / 4 out) 2-3-2350-041

0 1 Preamplifier Board 2-3-0580-002

0 1 PCA ADC Main Board Modified for FID/FPD 2-3-0700-032

0 1 Field Termination Board 2-3-0700-010

1 2 Fuses, Assortment (5 each 1A, 3A and 6A) 2-3-0700-136

0 1 Dual Methods Adapter Board 2-3-0700-011

Quantity FID/TCD GCs

1-5 GCs

5+ GCs or

Critical

Installations

Description Part No.

System Reference Manual Model 700 Gas Chromatograph

3-9000-521 APRIL 2012

G - 4

1 1 recommended if this option is installed on the Model 700.

2 1 recommended if Model 700 is powered with 24 VDC line.

3 1 recommended if Model 700 is powered with AC line.

4 Application dependent. Please contact customer service at 1-888-801-1452 and provide

sales order number for recommended part number and description.

0 1 Driver I/O Board 2-3-0700-005

0 1 Multifunction Board 2-3-0700-004

0 Note1 Modem Bd. PC104 - Board Only, Upgrade Kit is part 2-

3-2350-142

2-3-0700-029

0 Note1 PCA, 4 Isolated Analog Outputs Board 2-3-0700-007

0 Note1 PCA - Board with 8 Non-Isolated Analog Outputs for

use with the Model 700/1000A only

2-3-0580-037

0 Note2 Power Supply 24 VDC 2-3-0700-117

0 Note3 Assembly, Power Supply 115/230 VAC - Model 700 and

Model 1000A only

2-3-0700-110

2 2 Solenoid Valve, Srs 2-4-0700-152

1/Valve 1/Valve Repair Kit, 6-port Valve - For use on Model 700 only 2-4-0700-187

1/Valve 1/Valve Repair Kit, 10-port Valve - For use on Model 700 only 2-4-0700-171

1 1 Column Set Note4

0 1 Methanator Convertor Assembly Note4

0 1 Assembly, Micro-FID Detector and Connector Board

complete, Model(s) 700 and 1000A

2-3-0700-148

1/Stream 1/Stream Filter Element 2-micron,Swagelok SS-2F-K4-2 2-4-5000-113

1/Stream 1/Stream Membrane Kit, Genie® Model 120 Filter/Bypass/LSO 2-4-5000-938

Quantity FID GCs

1-5 GCs

5+ GCs or

Critical

Installations

Description Part No.

H - 1

Appendix H: Engineering Drawings

H.1 List of Engineering Drawings

This addendum contains the following engineering drawings:

Drawing # Title

BE-21154 Assembly Modem Board Model 700 GC

CE-21744 Assembly CPU Board Model 700

CE-20931 Assembly Radial 6-port Valve, Kiosk Oven Model 700 GC

CE-20958 Assembly 10-port Valve Model 700 GC

CE-21276 Assembly Micro-FID Model 700 GC

CE-22210 Methanator Assembly

CE-25002 C9+ Flow Config. Det. 1 B/F to Meas.D/C Det. 2 to Meas.

CE-25003 C6+ Flow Config. Det. 1 B/F to Meas.D/C Det. 2 to Meas.

CE-25004 C6+ Flow Config. Det. 1 B/F to Meas.to Meas.

CE-25006 C6+ and O2 Flow Config. Det. 1 B/F to Meas.D/C, DC

CE-25007 Flow ConfigurationDet. 1 B/F to Meas. (Helium)Det. 2 B/F to Meas.

(Argon)

DE-20991 Internal Cable Wiring Model 700 Analyzer (Sheets 1 & 2)

DE-20992 Field Wiring Field Termination Board Model 700 GC

DE-20993 Outline and Dimensional Pole, Wall & Floor Mounting Units Model

700 GC

DE-21405 Internal Wiring Micro-FID

System Reference Manual Model 700 Gas Chromatograph

3-9000-521 APRIL 2012

H - 2

This page is intentionally left blank.

14.

VITON GASKET

REPLACEMENT VALVE, INSTALL PLASTIC RETAINER DISK (2-4-700-191).

IF THE ASSEMBLED VALVE IS TO BE SHIPPED AS A SPARE OR

13.

TORQUE THE BOLT (ITEM 8) TO 30 FT. LBS. WHEN THE VALVE IS

INSTALLLED ON THE ANALYZER.

1 UPPER ACTUATOR DIAPHRAGMS

(2)

PLATE

PISTON

NOMEX CUSHION DIAPHRAGM

PISTONS

SHORT

GUIDE

DIAPHRAGMS

PLASTIC RETAINER DISK

SEALING DIAPHRAGM

PISTON

PLATE

(3)

TORQUE BOLT

LARGE

LONG

(2)

UPPER

SMALL GUIDE PIN

LOWER ACTUATOR

PRIMARY PLATE

(3)

LOWER

7-6-06 EM NP

08/13/10 HS

10-17-03

BLB

DLT

8-3-04 EM HS

2-25-05 EM BLB

4-2-06 EM NP

REV

E HM

G CC

CE-20931

MODEL 700 G.C.

HM 8-19-02

G-00001 2-3-0700-107

A 10-17-03 HM REL'D ECO 189137 DLT BLB

FILE NAME: CE20931G1.SLDDRW, DATE: 08/13/10, TIME: 8:45 A.M.

DATE DRN DESCRIPTION CHKD APPD

THIRD ANGLE PROJECTION

SI METRIC

TITLE

APPD

CHKD

DRN

DATE

SCALE

DWG NO.

SHT

ECO-XX-5001969

WORK. IT SHALL NOT BE REPRODUCED AND SHALL BE RETURNED TO US ON DEMAND. ALL RIGHTS ARE RESERVED.

THIS DRAWING IN DESIGN AND DETAIL IS OUR PROPERTY AND MUST NOT BE USED EXCEPT IN CONNECTION WITH OUR

P/N

MATERIAL:

1:1 1 OF 1

GEOMETRIC TOLERANCES &

DIMENSIONS PER

BREAK ALL SHARP CORNERS TO

.003-.015 RADIUS AND REMOVE

ALL DIMENSIONS IN INCHES

UNLESS OTHERWISE NOTED

ANSI Y14.5

X.XX

X.XXX

ANGULAR

FINISH

±.015

±.005

±0° 30'

200 RA MAX

LATEST REVISION

ALL BURRS

SEE ORDER

BLOCK N/A

PROJ. FILE NO.

FINISH:

REV

B 6-29-04 DLT ECO-XX-209763 EM DLT

C HM ECO-XX-212474

D HM ECO-XX-5000518

ECO-XX-5001716

ASSEMBLY

RADIAL 6 PORT VALVE, KIOSK OVEN

ECO-XX-5005838

13.

9. PLACE ITEM 4, LONG PISTONS IN PISTON PLATE 3 PLACES.

10. PLACE ITEM 10, AMBER LOWER ACTUATOR DIAPHRAGMS WITH

12. INSTALL ITEM 8, BOLT AND ITEM 7, FLAT WASHER UP THRU

8. PLACE ITEM 1, LOWER PISTON PLATE OVER DOWEL PINS.

AREA. ALL PARTS TO BE BLOWN CLEAN AND DRY WITH

WITH LARGE AND SMALL DOWEL PINS.

11. PLACE ITEM 10, BLACK VITON GASKET, OVER DOWEL PINS. ALIGN WITH

6 PORT VALVE ASSEMBLY INSTRUCTIONS

DO NOT FORCE.

WITH LARGE AND SMALL DOWEL PINS.

1. ASSEMBLY IS ACCOMPLISHED IN THE UPSIDE DOWN POSITION.

INSTALL ITEM 3, LARGE DOWEL PIN AND ITEM 2, SMALL DOWEL PIN.

NITROGEN BEFORE ASSEMBLY.

FLAT WASHER

NOTES:

3. PLACE ITEM 10, AMBER SEALING DIAPHRAGM ( HAVING NO ACTUATOR

2. PLACE ITEM 9, PRIMARY PLATE INTO SHOP ASSEMBLY FIXTURE AND

HOLES) ALIGN LARGE AND SMALL DOWEL PIN HOLES.

ACUATOR HOLES) ALIGN LARGE AND SMALL DOWEL PIN HOLES.

PRIMARY PLATE. REMOVE FROM FIXTURE AND INSTALL INTO UNIT.

THIS PROCEDURE TO BE PERFORMED IN A CLEAN AND DRY

5. PLACE ITEM 5, UPPER PISTON PLATE OVER DOWEL PINS.

4. PLACE ITEM 10, WHITE NOMEX CUSHION DIAPHAGM (HAVING NO

SMALL ACTUATOR HOLES OVER DOWEL PINS 2 PLACES. ALIGN

LARGE AND SMALL DOWEL PINS.

PISTON SHAFT MUST FALL THROUGH HOLES. DO NOT FORCE.

6. PLACE ITEM 6, SHORT PISTONS IN PISTON PLATE 3 PLACES.

LARGE ACTUATOR HOLES OVER DOWEL PINS 2 PLACES. ALIGN

PISTON SHAFT MUST FALL FREELY THROUGH HOLES.

7. PLACE ITEM 10, AMBER UPPER ACTUATOR DIAPHRAGMS WITH

13.

6 3

(2)

LOWER ACTUATOR DIAPHRAGMS

LONG PISTON

.156 DIA.

GUIDE PIN

UPPER ACTUATOR DIAPHRAGMS

FLAT WASHER

TORQUE BOLT

LOWER

PISTON

PLATE

.093 DIA.

GUIDE PIN

SHORT

PISTONS

SEALING

DIAPHRAGM

(5)

CUSHION

DIAPHRAGM

PLASTIC RETAINER DISK

UPPER PISTON PLATE

PRIMARY PLATE

NOTES:

10 PORT VALVE ASSEMBLY INSTRUCTIONS

THIS PROCEDURE TO BE PERFORMED IN A CLEAN AND DRY

AREA. ALL PARTS TO BE BLOWN CLEAN AND DRY WITH

7 NITROGEN BEFORE ASSEMBLY.

14.

14. VITON GASKET

15.

CE-20958

ASSEMBLY

10 PORT VALVE

MODEL 700 G.C.

HM 10/1/03

FILE NAME: CE20958H1.SLDDRW, DATE: 08/13/10, TIME: 8:15 A.M.

G-00001 2-3-0700-118

10-17-03

BLB 10-17-03

DLT

B 11-11-03 HM ECO-XX-190965 EM BLB

DATE DRN DESCRIPTION CHKD APPD

THIRD ANGLE PROJECTION

SI METRIC

TITLE

APPD

CHKD

DRN

DATE

SCALE

DWG NO.

SHT

REV

WORK. IT SHALL NOT BE REPRODUCED AND SHALL BE RETURNED TO US ON DEMAND. ALL RIGHTS ARE RESERVED.

THIS DRAWING IN DESIGN AND DETAIL IS OUR PROPERTY AND MUST NOT BE USED EXCEPT IN CONNECTION WITH OUR

P/N

MATERIAL:

1:1 1OF1

GEOMETRIC TOLERANCES &

DIMENSIONS PER

BREAK ALL SHARP CORNERS TO

.003-.015 RADIUS AND REMOVE

ALL DIMENSIONS IN INCHES

UNLESS OTHERWISE NOTED

ANSI Y14.5

X.XX

X.XXX

ANGULAR

FINISH

±.015

±.005

±0° 30'

200 RA MAX

LATEST REVISION

ALL BURRS

SEE ORDER

BLOCK N/A

PROJ. FILE NO.

FINISH:

REV

C 6-29-04 HM ECO-XX-209763 EM DLT

D 8-3-04 HM ECO-XX-212474 EM HS

E 2-25-05 HM ECO-XX-5000518 EM BLB

F 4-2-06 HM ECO-XX-5001716 EM NP

G 7-6-06 HM ECO-XX-5001969 EM NP

H 08/13/10 CC ECO-XX-5005838 EM HS

11 12

TWO COLUMN TUBES

VIEW B-B

INSULATION KIT

BOTTOM INSULATION

TOP INSULATION

CENTER INSULATION

(2)

METHANATOR ASSEMBLY:

SLIDE INSULATOR THRU

HEATER WIRE,

TILL FLUSH WITH HEATER

1. INSERT & ALIGN HEATER (ITEM 7) INSIDE HEATER ADAPTER TUBE

(ITEM 11).

2. CENTER & ALIGN THE HEATER ADAPTER TUBE (ITEM11) IN THE

COLUMN (ITEM 5) WITH THE HEATER WIRES AT THE SHORT END

OF THE COLUMN.

3. SLIDE INSULATOR (ITEM12) THRU THE HEATER WIRES TO FLUSH WITH HEATER

AS SHOWN IN VIEW A-A

4. CENTER & ALIGN HEATER (ITEM 7) & INSULATOR (ITEM12), FROM ABOVE

ALONG WITH HEATER ADAPTER TUBE (ITEM11) & COLUMN ASSEMBLY (ITEM

5)IN THE ISOLATOR METHANATOR WITH THE HEATER WIRES AT THE END

WITH THE RTD HOLE. BEND THE LONG TUBE UNTIL IT IS PARALLEL WITH THE

SHORT TUBE AND THE ENDS ARE AROUND THE SAME HEIGHT.

5. INSTALL THE RTD (ITEM 8) IN THE HOLE IN THE METHANATOR ISOLATOR.

ENSURING THE RTD WIRES HAVE SLACK, ANCHOR THEM TO THE

HEATER WIRE WITH HIGH TEMPERATURE TAPE WITHIN AN INCH OF

THE HEATER. SLIGHTLY FILL BETWEEN HEATER & COLUMN WITH MILK

MAGNESIA TO MAXIMIZE HEAT CONDUCTION.

6. CENTER & ALIGN THE BOTTOM INSULATION FROM INSULATION KIT (ITEM 9)

INSIDE AND TO THE BASE OF METHANATOR CASE (ITEM1)

7. WRAP CENTER INSULATION FROM INSULATION KIT(ITEM9) AROUND

METHANATOR ASSEMBLY & PLACE THE METHANATOR ASSEMBLY INSIDE

THE CASE(ITEM1)

8. PLACE TOP INSULATION FROM INSULATION KIT (ITEM9)FROM ABOVE & ON

THE METHANATOR ASSEMBLY

9. PACK INSULATION AROUND THE WIRES AND TUBES, AND CLEAN

INSULATION MATERIAL AWAY FROM INSIDE MATING AREA OF THE CASE.

10. INSTALL THE THREAD BUSHING (ITEM 4) INTO THE HOLE IN THE

CAP (ITEM 2).

11. PUSH THE WIRES AND TUBES THROUGH THE THREAD BUSHING.

CAREFULLY ALIGN THE CAP WITH THE BORE OF THE CASE AND

PRESS INTO PLACE.

12. INSTALL THE RETAINING RING (ITEM 3) INTO THE GROOVE IN THE

CASE OPENING.

COLUMN

ISOLATOR

RTD

TUBE

VIEW A-A

HEATER WIRE INSULATOR

VIEW B-B

INSULATION KIT

HEATER

VIEW A-A

ITEM

NO.

PART

NUMBER DESCRIPTION QTY.

1 2-4-0710-181 METHANATOR CASE

BE-22201 1

2 2-4-0710-180 METHANATOR CAP

BE-22200 1

3 2-4-9214-016 RETAINING RING

WH_275 1

4 2-4-9326-911 BUSHING,

NIAGARA SB437-5 1

5 2-4-0700-207 COLUMN, METH

BE-21339 1

6 2-4-0700-208 ISOLATOR, METHANATOR

BE-21340 1

7 2-4-0700-224

HEATER, 24V, 35W

( 3/8 "X 1.5 "L)

SC37-1.5/35W/24V/SF1-32

8 2-4-0700-225 RTD, MINCO S72PD20Y36 1

9 2-4-0710-289 INSULATION KIT 1

10 2-4-9500-004 SWAGELOK UNION

SS-1F0-6GC 2

11 2-4-0700-297 HEATER ADAPTER TUBE 1

12 2-4-0710-290 HEATER WIRE INSULATOR

BE-22656 1

CE-22210 C

ASSEMBLY

METHANATOR

700 & 700XA GC

MANCHA 03/28/08

FILE NAME: CE22210C1.SLDDRW, DATE: 11-25-10, TIME: 12:40 P.M.

A HM

DATE DRN DESCRIPTION CHKD APPD

THIRD ANGLE PROJECTION TITLE

ENG

CHKD

DRN

DATE

SCALE

DWG NO.

SHT

REV

WORK. IT SHALL NOT BE REPRODUCED AND SHALL BE RETURNED TO US ON DEMAND. ALL RIGHTS ARE RESERVED.

THIS DRAWING IN DESIGN AND DETAIL IS OUR PROPERTY AND MUST NOT BE USED EXCEPT IN CONNECTION WITH OUR

P/N

MATERIAL:

- NONE 3:4 2-3-0710-073 1 OF 1

GEOMETRIC TOLERANCES &

DIMENSIONS PER

BREAK ALL SHARP CORNERS TO

.003-.015 RADIUS AND REMOVE

ALL DIMENSIONS IN INCHES

UNLESS OTHERWISE NOTED

ANSI Y14.5

X.XX

X.XXX

ANGULAR

FINISH

±.010

±.005

±0° 30'

200 RA MAX

LATEST REVISION

ALL BURRS

SEE BOM

N/A

ECO-XX-5003758

PROJ. FILE NO.

FINISH:

REV

06/13/08

BLB

6-13 -08 DM BLB

B 09-28 -10 JDB ECO-XX-5005936 ADS NP

C 11-25-10 JDB ECO-XX-5005915 ADS NP

SO2 STANDARD SENSING CELL REPLACEMENT KIT 4851B45G01 EMERSON

CELL REPLACEMENT KIT FOR CO CELL GASKET GEL 4851B46G03 EMERSON

OXYGEN MEASUREMENT CELL WITHOUT HEATING 2-25%O2 4.0V X X 42718053 EMERSON

INTERRUPTER 4/5 BAF2 XSTREAM WITH PCB FAMOS 42717962-V1 EMERSON

MEASURING CELL AK30 NO CAF2 OXIDIZED CODE 557- C-TUBE 1/8SPIRAL PIN 42717632 EMERSON

ANALYTICAL CELL AK200MM CAF2 AL COATED W. PARTITION SPIRAL PIN X X 42718337 EMERSON

ANALYTICAL TUBE AK200MM AL POLISHED SPIRAL PIN X X 42717627 EMERSON

ANALYTICAL CELL AK200MM CAF2 AL SHINE W. PARTITION SPIRAL PIN 42718288 EMERSON

INSULATOR-PISTON, F/EMSCO C-244 CLUTCH ASSEMBLY, PART NO.6918-0168-00

CHARGING RESISTOR

PN: 3AXD50000047486

MAKE: ABB; ACS880

I/O BOARD

PN: 3AXD50000023098

MAKE: ABB; ACS880

POWER SUPPLY BOARD

PN: 3AXD50000017375

MAKE: ABB; ACS880

PN: 3AUA0000112491

MAKE: ABB; ACS880

FIBRE OPTIC CABLE

PN: 3AXD50000186358

MAKE: ABB; ACS880

FIBRE OPTIC CABLE

PN: 3AXD50000186389

MAKE: ABB; ACS880

ADAPTER BOARD

PN: 3AXD50000210107

MAKE: ABB; ACS880

PLUG CONNECTOR

PN: 3AXD50000017377

MAKE: ABB; ACS880

DIAPHRAGM-F/EMSCO C-244 CLUTCH ASSEMBLY, PART NO. 6918-0180-00

LECA AT9X0 576885

CHARGING RESISTOR

PN: 3AXD50000047486

MAKE: ABB; ACS880

I/O BOARD

PN: 3AXD50000023098

MAKE: ABB; ACS880

POWER SUPPLY BOARD

PN: 3AXD50000017375

MAKE: ABB; ACS880

PN: 3AUA0000112491

MAKE: ABB; ACS880

FIBRE OPTIC CABLE

PN: 3AXD50000186358

MAKE: ABB; ACS880

FIBRE OPTIC CABLE

PN: 3AXD50000186389

MAKE: ABB; ACS880

0190-76065 / Screw set 8-32 X 1/4 Hex SKT

(13) / 0015-09065 / Washer mounting NI plated

(25) / 0020-10887,8 / Scr aluminium schlitz mit absatz

(44) / 0015-09329 / Scr Mach BTN HD 6-32 X 3/8 Hex SKT SST

(29) / 3690-01088 / Scr CAP SKT HD 8-32 X 3/4L Hex SKT SST

(3) / 0150-09218 / Oil pressure switch with cable

(33) / 3690-01740 / Scr maden schraube

(2) / 3870-01129 / Valve relief 0-200PSI set 100PSI 1/2MPTX

(4) / 3690-00271 / Scr PAN HD M3 X 6mm phil plastic

(2) / 3310-01065 / Manometer 100 PSI 1/4" NPT CBM

(20) / - / 3-polige Miniature-steckverbinder M

(20) / - / 3-polige Miniature-steckverbinder F

(4) / 0150-10613 / Kabel RG 217 AA-5693 / U Microwave system

(1) / 4315-0022 / Heater Elbo 40/25 1BP0

(1) / - / Heater elbo

(1) / 0050-31240 / Flange roughing line bypass FH

(1) / 0010-09790 / Com Sil gas box, 4"-6"

(1) / D50238 / De-ionizer bag (heat exchanger) klein

(4) / 3880-00025 / Washer FLAT 5/16OD X 1/32THK plastic

(1) / 0680-01218 / Mag therm 3P 240V 40A bolt on QOB type

(2) / 0020-09726 / Plate

(2) / 9315-0151 / Heater 1.5 V1 1 BP0

(3) / 0021-09097 / Plate liner alignment vespel

"560SFR02

1KGT022200R0001"

"560PSU02

1KGT011900R0001"

"560CMU02

1KGT012600R0002"

"23OK24

1KGT011800R5001"

"560RTC01

1KGT006700R0001"

"23BE23

1KGT012100R5001"

"23BA20

GSNE000700R5312"

6AV6 545-0DB10-0AX0

1FT7 HM 1FT7066-5AF70-1FG1 艾默生 VP144KFE-TFP-522 艾默生17HA8001Z

1PP9063-2LA12-Z ALL SH 250-315

Endress+Hauser PMP75-5AA1S21UB1EA+L8SAZ1

FISHER 3311DS1H1B4F2G1G204EG

6AV6 545-0DB10-0AX0

1FT7 HM 1FT7066-5AF70-1FG1

1PP9063-2LA12-Z ALL SH 250-315

Endress+Hauser PMP75-5AA1S21UB1EA+L8SAZ1

FISHER 3311DS1H1B4F2G1G204EG

"23AE23

1KGT012200R5001"

"23AA21

1KGT020700R0001"

"23BA20

GSNE000700R5312"

1KGT201439R0001 (5000 DP)

1KGT210203R0001

1KGT210204R0001

560ANA02 R0020

1KGT013200R0001

1KGT007700R0001

1KGN000798R0001

1KGN000797R0001

1KGN000758R1001

1KGN000758R2001

1KHW001895R001

"560CMR01

1KGT036200R0001"

1KGT201644R0001

1KGN000799R0001

(1) / 0020-31288 / Adapter top LID 25mm PRSP3

(9) / 0015-09183 / Washer Belleville NISULF

(3) / 0020-10919 / Shaft wafer susceptor lift

(2) / 1270-01267 / SW PB mom SP (drucktaster)

(2) / - / EMI filter, 120/250V 6A 50/60Hz

(2) / 0190-09264 / Mikrowellen generator AX2115 / 1500W

(6) / 1040-01017 / Durchflussmesser 20 SCFH

(4) / 3060-01153 / Bearing sleeve FLG 0.500OD X 0.375ID X 0.375L

(4) / 0020-09729 / Spacer

(6) / 0200-05377 / Tube plasma applicator ASP

(14) / 3550-01007 / Pin dowell 1/4 DIA X 3/4LG SST 303

(43) / 3780-01090 / Spring CPRSN

(1) / 0190-07650 / Flow switch

(20) / 3880-01247 / Washer FLAT 1/4 .750OD X .261ID X .060TH

(8) / 0020-09725 / Shaft drive

(7) / - / Hubbel twist lock, 20A

(8) / 1290-01233 / Term ring TNG Red 8AWG 0.375W insulation

(1) / 0190-09227 / Plasma applicator A

(19) / 3360-01132 / Grom round

(54) / 3480-01037 / Mount Vibration shock.

ADAPTER BOARD

LECA AT9X0 576885

PN: 3AXD50000210107

MAKE: ABB; ACS880

艾默生 VP144KFE-TFP-522 艾默生17HA8001Z

PLUG CONNECTOR

PN: 3AXD50000017377

MAKE: ABB; ACS880

LECA AT9X0 576885

RING-OUTER RETAINER, F/EMSCO C-244 CLUTCH ASSEMBLY, PART NO. 6918-0171-00

LECA AT9X0 576885

RING-INNER RETAINER, F/EMSCO C-244 CLUTCH ASSEMBLY, PART NO. 6918-0172-00

ANALYTICAL CELL AK200MM CAF2 AL SHINE W. PARTITION SPIRAL PIN X X 42717639 EMERSON

ALUMINUM SLEEVE 42717649 EMERSON

ANALYTICAL CELL AK240MM CAF2 AL SHINE W. PARTITION SPIRAL PIN 42718289 EMERSON

EMITTER UV SO2 CODE 29 WITHOUT HEATING 42716759-V1 EMERSON

EMITTER UV LOWER ELEMENT ASSEMBLY ZERO POINT APERTURE 42716778 EMERSON

ANALYTICAL CELL AK6MM CAF2 SPIRAL PIN X X 42717644 EMERSON

"THERMAL CONDUCTIVITY CELL PCB WAP100 SIGNAL PROCESSING WLD SENSOR VAR.VOLTAGE BRIDGE 43002012 " EMERSON

艾默生氧气标准传感器更换套件4851B45G01

一氧化碳电池垫片凝胶电池更换套件4851B46G03艾默生

无需加热的氧气测量池2-25%O2 4.0VX X 42718053爱默生

断续器4/5 BAF2 XSTREAM带埃默森公司生产的电路板

测量池AK30无CAF2氧化代码557-1/8螺旋C形管别针42717632艾默生

分析池AK200MMCAF2自动步枪带涂层W隔板螺旋42718337艾默生

分析管AK200MM铝抛光螺旋别针42717627艾默生

分析池AK200MMCAF2铝光泽W.隔板螺旋别针42718288爱默生

分析池AK200MMCAF2铝光泽W.隔板螺旋42717639爱默生

铝合金套筒42717649艾默生

分析池AK240MM步枪CAF2铝光泽W.隔板螺旋42718289爱默森

发射器紫外线二氧化硫代码29无加热42716759-V1艾默生

发射器UV下部元件装配零点光圈42716778艾默生

分析池AK6MM CAF2螺旋别针艾默生42717644

“导热单元电路板WAP100信号处理WLD传感器变电压桥43002012”艾默生GT 100 and 400 SPARES CAP SCREW P/N:RW21222/3

ITEM DESCRIPTION

kimo 德国

cloos 德国

FRONIUS 德国

SLACK&PARR 德国

PULS 德国

SCHUNK 德国

HYDAC 德国

Knoll 德国4851B45G01 EMERSON

4851B46G03 EMERSON

42718053 EMERSON

42717962-V1 EMERSON

42717632 EMERSON

42718337 EMERSON

42717627 EMERSON

42718288 EMERSON

42717639 EMERSON

42717649 EMERSON

42718289 EMERSON

42716759-V1 EMERSON

42716778 EMERSON

42717644 EMERSON

43002012 "EMERSON

Emerson Oxygen Standard Sensor Replacement Kit 4851B45G01

Battery Replacement Kit 4851B46G03 Emerson

Oxygen measuring cell 42718053 Emerson

Interrupter 4/5 BAF2 XSTREAM Emerson

Spiral C Tube Pin 42717632 Emerson

42718337 Emerson

42717627 Emerson

42718288 Emerson

42717639 Emerson

Aluminum alloy sleeve 42717649 Emerson

42718289 Emerson

42716759-V1 Emerson

42716778 Emerson

Emerson 42717644

43002012" Emerson KELLER PA-21Y

PMP131-A1101A1W PMP131-A1101A1W E+H

VAHLE 德国 Driver I/O Board 2-3-0700-005

0 1 Multifunction Board 2-3-0700-004

0 Note1 Modem Bd. PC104 - Board Only, Upgrade Kit is part 2-

3-2350-142

2-3-0700-029

0 Note1 PCA, 4 Isolated Analog Outputs Board 2-3-0700-007

0 Note1 PCA - Board with 8 Non-Isolated Analog Outputs for

use with the Model 700/1000A only

2-3-0580-037

0 Note2 Power Supply 24 VDC 2-3-0700-117

0 Note3 Assembly, Power Supply 115/230 VAC - Model 700 and

Model 1000A only

2-3-0700-110

2 2 Solenoid Valve, Srs 2-4-0700-152

1/Valve 1/Valve Repair Kit, 6-port Valve - For use on Model 700 only 2-4-0700-187

1/Valve 1/Valve Repair Kit, 10-port Valve - For use on Model 700 only 2-4-0700-171

1 1 Column Set Note4

0 1 Methanator Convertor Assembly Note4

0 1 Assembly, Micro-FID Detector and Connector Board

complete, Model(s) 700 and 1000A

2-3-0700-148

1/Stream 1/Stream Filter Element 2-micron,Swagelok SS-2F-K4-2 2-4-5000-113

1/Stream 1/Stream Membrane Kit, Genie® Model 120 Filter/Bypass/LSO 2-4-5000-938

WIKA 德国 HOERBIGER MSV 322 - E06D2P6

DELTA CONTROLS W3043IE303HA0 一个

BE-21154 Assembly Modem Board Model 700 GC

CE-21744 Assembly CPU Board Model 700

CE-20931 Assembly Radial 6-port Valve, Kiosk Oven Model 700 GC

CE-20958 Assembly 10-port Valve Model 700 GC

CE-21276 Assembly Micro-FID Model 700 GC

CE-22210 Methanator Assembly

CE-25002 C9+ Flow Config. Det. 1 B/F to Meas.D/C Det. 2 to Meas.

CE-25003 C6+ Flow Config. Det. 1 B/F to Meas.D/C Det. 2 to Meas.

CE-25004 C6+ Flow Config. Det. 1 B/F to Meas.to Meas.

CE-25006 C6+ and O2 Flow Config. Det. 1 B/F to Meas.D/C, DC

CE-25007 Flow ConfigurationDet. 1 B/F to Meas. (Helium)Det. 2 B/F to Meas.

(Argon)

DE-20991 Internal Cable Wiring Model 700 Analyzer (Sheets 1 & 2)

DE-20992 Field Wiring Field Termination Board Model 700 GC

DE-20993 Outline and Dimensional Pole, Wall & Floor Mounting Units Model

700 GC

DE-21405 Internal Wiring Micro-FI

AEG : MPD42W40 1个

KONAN 阀门，设备制造商：DRESSER 阀门，设备型号：AVW7-25N，设备序列号：DB12A0619-1，设备标签号：22-XV-001/002，A20 -FV-030，A32-FV-026，A40 -FV-034；图纸：2158-212 -A- 015W，360-4001AE

AEG: MPD41W25 2个

AEG : MPD41W16 1个

AEG: MPD41W12 1个

VAC 德国 BOSCH-REXROTH DR10-5-5X/200YM

COUPLING, SHAFT;CLAW,CI,GG 25,BLOW DOWN SUMP PUMP,MFR: FRIATEC,S/N:148349,EQ MODEL:RK 40/200 Y,ART:1083539251757100,DWG:BA-0806.1.503_EN-02

GMC 电磁阀：EV125S 带线圈，KMA6 型 220/230 伏 2件

电动执行器

AUMA 电动执行器：SA07.1 13121442 NO.2009MD05599

配套 AM01.1

KMS：TP110/301，MSP：1110KC3 - F1JE1

3PH。 400VAC，功率：1.5 KW，控制：24 VDC

二套

COUPLING, SHAFT;DRIVE,CI,GG 25,BLOW DOWN SUMP PUMP,MFR: FRIATEC,S/N:148349/1,EQ MODEL:RK 40/200 Y,ART:1083536421757000,DWG:BA-0806.1.503_EN-02

COUPLING, SHAFT;DRIVE,CI GG 25,SUMP PUMP,PN:841.000.0, MFR: FRIATEC,EQ MODEL:RK 40/200Y,EQ S/N:148351/148352,VENDOR CODE: 1083536421757000; DIMENSION B/H 95 HO

5ea

18-015-212 "PRESSURE GAUGE 0-11 Bar

1/8"" NPT , DIAMETER 1/5 "" ( 40mm )" NORGREN 2

B72G-2AS-980 "COMPLETE PRESSURE REGULATOR SET

RANGE : 0.4 TO 10 bar

maximum pressure inlet : 17 bar" NORGREN 2

B72G-2AK-SM3-RMN/90 "COMPLETE PRESSURE REGULATOR SET

RANGE : 0.4 TO 10 bar

maximum pressure inlet : 17 bar" NORGREN 1

B&R 德国

IGM 德国

Pfannenberg 德国

green 德国

AVITEQ 德国

E+H 德国

W+W 德国

WAMPFLER 德国

AVID 德国

ARI 德国

Kolver 德国

Euchner 德国

ETAS 德国

BOSCH REXROTH 德国

TR 德国

heidenhain 德国

EFTEC 德国

SCHMALZ 德国

SAMSON 德国

staubli 德国

REGGIANA 德国

HSB 德国

Hawe 德国

FLOWSERVE 德国

DAV TECH SRL 德国

BRINKMANN 德国

B+R 德国

moog 德国

SWEP 德国

BAUMER 德国

MTS 德国

hbm 德国

RANSBURG 德国

B+W 德国

Kobold 德国

INFICON 德国

crameda 德国

Maximator 德国

O2 STANDARD SENSING CELL REPLACEMENT KIT 4851B45G01 EMERSON